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Poulan Pro PK20H42YT Operator's Manual

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IMPORTANT MANUAL
Do Not Throw Away
OPERATOR'S MANUAL
MODEL:
PK20H42YT
LAWN TRACTOR
_l_ WARNING:
Read this Manual and follow all Warnings and
Safety Instructions. Failure to do so can result
in serious injury.
ALWAYS WEAR EYE PROTECTION DURING OPERATION
Visit our website: www.poulan.com
197046
2.04.05
RD
Printed in U.S.A.

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Summary of Contents for Poulan Pro PK20H42YT

  • Page 1 _l_ WARNING: MODEL: Read this Manual and follow all Warnings and Safety Instructions. Failure to do so can result in serious injury. PK20H42YT LAWN TRACTOR ALWAYS WEAR EYE PROTECTION DURING OPERATION Visit our website: www.poulan.com 197046 2.04.05 Printed in U.S.A.
  • Page 2 SAFETY RULES Safe Operation Practices for Ride-On Mowers IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. • Do not operate machine without the entire grass catcher, WARNING: In order to prevent ac- discharge guard, or other safety devices in place and...
  • Page 3 SAFETY RULES Safe Operation Practices for Ride-On Mowers II1.CHILDREN GENERAL SERVICE • Never operate machine in a closed are. Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to • Keep all nuts and bolts tight to be sure the equipment is in safe working condition.
  • Page 4 PRODUCT SPECIFICATIONS CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give Gasoline Capacity 4.0 Gallons you the best possible dependability and performance. and Type: Unleaded Regular Should you experience any problem you cannot easily rem- Oil Type (API-SG-SL): SAE 10W30 (above 32°F) edy, please contact your nearest authorized service center/...
  • Page 5 UNASSEMBLED PARTS Steering Wheel Seat (1) Washer 17/32 x 1-3/16 x 12 Gauge Steering Wheel (1) Knob Insert Steering Wheel Adapter (1) Large Flat _ e_eve (2) Keys Slope Sheet (1) Hex nut 1/2-20 (1) Hex Bolt 1/4-28 x 1-1/4 Gauge Wheels (4) Retainer,S, prings 3J_Washers...
  • Page 6 ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.
  • Page 7 ASSEMBLY TO ROLL TRACTOR OFF SKID (See Op- eration section for location and function SEAT controls) • Press lift lever plunger and raise attachment lift lever to its highest position. • Release parking brake by depressing clutch/brake pedal. SEAT PAN •...
  • Page 8 ASSEMBLY ,/CHECKL IS T SPRING BEFORE YOU OPERATE YOUR NEW TRACTOR, WE WISH TOASSURE THATYOU RECEIVE THE BEST PER- FORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT. SHOULDER BOLT PLEASE REVIEW THE FOLLOWING CHECKLIST: DJUSTING v" All assembly instructions have been completed. v"...
  • Page 9 OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their mean- ing. I',,I FAST REVERSE NEUTRAL HIGH CHOKE SLOW IGNITION SWITCH ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE...
  • Page 10 OPERATION KNOW YOU R TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. ROS "ON" POSITION IGNITION SWITCH LEVER...
  • Page 11 OPERATION The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while op- erating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.
  • Page 12 OPERATION USING THE REVERSE OPERATION SYSTEM - • Remove retainer spring and clevis pin which secure each gauge wheel bar. • Move motion control lever to neutral (N) position. • With engine running, turn ignition key counterclockwise • Lower gauge wheels to ground. Raise gauge wheels slightly to align holes in bracket and gauge wheel bar to ROS "ON"...
  • Page 13 OPERATION TO START ENGINE (See Fig. 5) Transmission Engaged When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. •...
  • Page 14 OPERATION IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE • If grass is extremely tall, it should be mowed twice to REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD reduce load and possible fire hazard from dried clip- BE PURGEDAFTER REINSTALLATIONBEFORE OPERATING pings. Make first cut relatively high; the second to the THE TRACTOR.
  • Page 15 MAINTENANCE AS YOU COMPLETE ..REGULAR SERVICE f_q_._£q,y_._.._#v SERVICE DATES Check Brake Operation Check Tire Pressure Check Operator Presence ROS Systems Check for Loose Fasteners Sharpen/Replace Mower Blades LubricationOhart Check Battery Level Clean Battery and Terminals v" Check Transaxle Cooling Check V-Belts Check...
  • Page 16 MAINTENANCE TRACTOR BLADE CARE Always observe safety rules when performing any main- For best results mower blades must be kept sharp. Replace tenance. bent or damaged blades. BRAKE OPERATION If tractor requires more than five (5) feet to stop at highest approved by the manufacturer of your speed in highest gear on a level, dry concrete or paved tractor.
  • Page 17 MAINTENANCE Slide blade on to an unth readed portion of the steel bolt TRANSAXLE PUMP FLUID or pin and hold the bolt or pin parallel with the ground. The transaxle was sealed at the factory and fluid mainte- If blade is balanced, it should remain in a horizontal nance is not required for the life of the transaxle.
  • Page 18 MAINTENANCE • After oil has drained completely, close and lock the MUFFLER drain valve by pushing inward and turning clockwise Inspect and replace corroded muffler and spark arrester until the pin is in the locked position as shown. (if equipped) as it could create a fire hazard and/or dam- Remove the drain tube and replace the cap onto to the age.
  • Page 19 SERVICE AND ADJUSTMENTS MENTS: WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUST- • Depress clutch/brake pedal fully and set parking brake. • Place motion control lever in neutral (N) position. • Place attachment clutch in "DISENGAGED" position. •...
  • Page 20 SERVICE AND ADJUSTMENTS SIDE-TO-SIDE ADJUSTMENT (See Figs. 17 and 18) • Raise mower to its highest position. ° \ • At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance "A" ..MANDREL on both sides of mower should be the same or within 1/4"...
  • Page 21 SERVICE AND ADJUSTMENTS BELT REMOVAL - TO CHECK AND ADJUST BRAKE • Remove mower (See "TO REMOVE MOWER" in this section of manual). (See Fig. 22) NOTE: Observe entire motion drive belt and position of all Your tractor is equipped with an adjustable brake system belt guides and keepers.
  • Page 22 SERVICE AND ADJUSTMENTS • Hold motion control lever in that position and turn engine NOTE: To seal tire punctures and prevent flat tires due to off. slow leaks, tire sealant may be purchased from your local • While holding motion control lever in place, loosen the parts dealer.
  • Page 23 SERVICE AND ADJUSTMENTS REPLACING BATTERY (See Fig. 27) TO REPLACE FUSE Replace with 20 amp automotive-type plug-in fuse. The & fuse holder is located behind the dash. WARNING: Do not short battery terminals by allowing a wrench or any TO REMOVE HOOD AND GRILL ASSEMBLY other object to contact both terminals at the same time.
  • Page 24 STORAGE Immediately prepare your tractor for storage at the end ENGINE of the season or if the tractor will not be used for 30 days or more. FUEL SYSTEM IMPORTANT: IT IS IMPORTANTTOPREVENTGUM DEPOSITS FROM FORMING IN ESSENTIALFUEL SYSTEM PARTSSUCH gasoline in the tank inside a building AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK where fumes may reach an open flame...
  • Page 25 TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION Will not start Out of fuel. Fill fuel tank. Engine not "CHOKED" properly. See "TO START ENGINE" in Operation section. Engine flooded. Wait several minutes before attempting to start. Bad spark plug. Replace spark plug. Dirty air filter.
  • Page 26 TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION Engine dies when Reverse operation system 1. Turn ignition key to tractor is shifted (ROS) is not "ON" while ROS "ON" position. into reverse mower or other attachment See Operation section. is engaged. Engine continues to run Faulty operator-safety presence control system.
  • Page 27 LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materi- als and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due to materials or workmanship.
  • Page 28 SERVICE NOTES...
  • Page 29 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL 15 DEGREES MAX. & 1. Fold this page along dotted line indicated above. 2. Hold page before you so that its left edge is vertically parallel to a tree...
  • Page 30 I.D. Number Description of part. For Techical Assistance: call 1-800-829-5886 For a Parts Manual, go to our website: www.poulan.com/support.asp NOTE: Electrolux Home Products provides parts and service through its authorized distributors and dealers; therefore, all requests for parts and service should be directed to your local dealer(s).