Craftsman 917.275180 Owner's Manual
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Craftsman 917.275180 Owner's Manual

Lawn tractor 19.0 hp, 42" mower electric start automatic transmission
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Owner's Manual
JCRAF¥$MAN°I
LAWN TRACTOR
19.0 HP, 42" Mower
Electric Start
Automatic Transmission
Model No.
917.275180
This product has a low emission engine which operates
I
differently from previously built engines. Before you start the
I
engine, read and understand this Owner's Manual,
IMPORTANT:
Read and follow all Safety
Rules and Instructions before
operating this equipment.
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Mon- Sat
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A
Visit our Craftsman website:www.sears.com/craftsman

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Summary of Contents for Craftsman 917.275180

  • Page 1 Call: Read and follow all Safety 1-800-659-5917 Rules and Instructions before Sears Craftsman Help Line operating this equipment. 5 am - 5 pm, Mon- Sat Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A Visit our Craftsman website:www.sears.com/craftsman...
  • Page 2 IN HOME warranty service will still be available after the first 30 days of pur- chase, but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®.

  • Page 3: General Operation

    IMPORTANT: This cutting machine is capable of amputating hands and feet and throw- ing objects. Failure to observe the following safety instructions could result in serious injury or death. • Never direct discharged material _WARNING: In order to prevent ac- toward anyone.

  • Page 4: Slope Operation

    II. SLOPE OPERATION • Never carry children, even with the blades shut off. They may fall off and Slopes are a major factor related to loss of be seriously injured or interfere with control and tip-over accidents, which can safe machine operation. Children who result in severe injury or death.

  • Page 5: General Service

    • Remove gas-powered equipment from Check their proper operation regularly. the truck or trailer and refuel it on the Keep machine free of grass, leaves, or ground. If this is not possible, then other debris build-up. Clean oil or fuel refuel such equipment with a portable spillage and remove any fuel-soaked dispenserC°ntainer'...

  • Page 6: Product Specifications

    Champion RCt 2YC AGREEMENTS GAP: .030") Congratulations on making a smart pur- Ground Speed Forward: chase. Your new Craftsman® product is (MPH): Reverse: designed and manufactured for years of Tire Pressure: Front: 14 PSI dependable operation. But like all prod-...
  • Page 7 Steering Wheel . Steering Wheel Insert (1) Large Flat Washer Steering j Steering Boot Wheel Adapter Extension Shaft Steering (1) 5/16 Lock Washer (1) Hex Bolt 5/16-18 (1) Washer 17/32 x 1-3/16 x 12 Gauge _(1) Knob For Future Use Keys Slope Sheet...

  • Page 8: Tools Required For Assembly

    Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes• To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.
  • Page 9 7. Slide seat until a comfortable position NOTE: You may now roll or drive your is reached which allows you to press tractor off the skid. Follow the appropriate instruction below to remove the tractor clutch/brake pedal all the way down. from the skid.

  • Page 10: Check Tire Pressure

    I/CHECKLIST CHECKTIRE PRESSURE The tires on your tractor were overinflated Before you operate your new tractor, we at the factory for shipping purposes. Cor- wish to assure that you receive the best rect tire pressure is important for best performance and satisfaction from this cutting performance.
  • Page 11 These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. I'.,I REVERSE NEUTRAL HIGH CHOKE FAST SLOW ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE OPERATION LOCKED UNLOCKED SYSTEM (ROS)
  • Page 12 KNOW YOUR TRACTOR READTHIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Ignition Switch Attachment ROS "ON" Position Clutch Lever Lift Lever Plunger Attachment...

  • Page 13: Mower Blades

    The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses I or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles.

  • Page 14: Operation

    TO ADJUST GAUGE WHEELS Attachment Attachemnt _iu'_c_'_'ever_-/_--_ Lift Lever Gauge wheels are properly adjusted "Engaged" _.. _. High when they are slightly off the ground when Position "_--_'_l_f -S/ Position mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position...

  • Page 15: Towing Carts And Other Attach- Ments

    BEFORE STARTING THE ENGINE • Choose the slowest speed before start- ing up or down hills. CHECK ENGINE OIL LEVEL • Avoid stopping or changing speed on hills. The engine in your tractor has been • If slowing is necessary, move throttle shipped, from the factory, already filled control lever to slower position.

  • Page 16: To Start Engine

    TO START ENGINE AUTOMATIC TRANSMISSION WARM UP Before driving the unit in cold weather, Whenstartingthe engine for the first time the transmission should be warmed up as or if the engine has run out of fuel, it will follows: take extra cranking time to move fuel from 1.

  • Page 17: Mowing Tips

    5. Move motion control lever to neutral (N) position. Shutoff engine and set parking brake. 6. Engage transmission by placing free- wheel control in engaged position (See "TO TRANSPORT" in this section of manual). 7. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed.

  • Page 18: Before Each Use

    FILL _N DATES _/._O'j/_:_/_'_/"_._r Check Brake Operation Check Tire Pressure Check Operator Presence and T j ROSSystems Check for Loose Fasteners Sharpen/Replace Mower Blades Lubdcation Chart V ° Check Battery Level Clean Battery and TerrnJnals Check Transaxle Cooling Check V-Belts Check Engine 0i1 Level Change Engine Oil (with oil filter) I_el ,;...

  • Page 19: Brake Operation

    TRACTOR CHECK REVERSE OPERATION (ROS) SYSTEM Alwaysobservesafetyruleswhen per- formingany maintenance. • When the engine is running with the BRAKE OPERATION ignition switch in the engine "ON" posi- If tractorrequiresmorethanfive (5) feet tion and the attachment clutch engaged, any attempt by the operator to shift into to stop at highestspeedin highestgear reverse should shut off the engine.
  • Page 20 • The blade can be sharpened with a file TRANSAXLE COOLING or on a grinding wheel. Do not attempt The transmission fan and cooling fins to sharpen while on the mower. should be kept clean to assure proper • To check blade balance, you will need a cooling.

  • Page 21: Clean Air Screen

    NOTE: Do not wash the paper cartridge Remove yellow cap from end of drain valve and install the drain tube onto the or use pressurized air, as this will damage fitting. the cartridge. 1. Loosen knobs and remove cover. Oil Drain Valve 2.

  • Page 22: Spark Plugs

    MUFFLER Inspect and replace corroded muffler and Clamp_ Clamp spark arrester (if equipped) as it could cre- Fuel Filter ate a fire hazard and/or damage. SPARK PLUG(S) CLEANING Replace spark plug(s) at the beginning of each mowing season or after every •...
  • Page 23 WARNING:TO AVOIDSERIOUSINJURY, B EFOREPERFORMING ANY SERVICEORADJUSTMENTS: 1, Depressclutch/brake pedalfully andset parkingbrake, 2. Placemotioncontrolleverin neutral(N) position, 3. Place attachment clutch in "DISENGAGED" position. 4. Turn ignition key to "STOP" and remove key. 5. Make sure the blades and all moving parts have completely stopped. 6.
  • Page 24 • If links are not equal in length, adjust 8. Place fiat washer and clutch spring on one link to same length as other link. idler pulley bolt and secure with small • To lower front of mower loosen nut "E" retainer spring.

  • Page 25: Belt Removal

    3. Installmower(See'q'oInstallMower" With parking brake "Engaged" in this section of this manual). ",_t "A" Mandrel .,_Jam __0perating Do not touch this nut. If further brake adjustment is necessary contact a Sears or Pulley other qualified service center. TO REPLACE MOTION DRIVE BELT TO CHECK AND ADJUST BRAKE Park the tractor on level surface.
  • Page 26 TRANSMISSION REMOVAL/ REPLACEMENT Engine Pulley / Should your transmission require removal for service or replacement, it should be purged after reinstallation and before operating the Clutching I dler / tractor. See "PURGE TRANSMISSION" the Operation section of this manual. Stationary idler J TO ADJUST STEERING...
  • Page 27 If "jumper cables" are used for emergency Seat starting, follow this procedure: IMPORTANT: Your tractor is equipped with a 12 volt system. The other vehicle must also be a 12 volt system. Do not use your tractor battery to start other vehicles. TO ATI-ACH JUMPER CABLES °...
  • Page 28 ENGINE Be sure you have a clean air filter and the throttle control cable is adjusted Maintenance, repair, or replacement properly (see above). the emission control devices and systems, Start engine and allow to warm for five which are being done at the customers ex- minutes.

  • Page 29: Engine Oil

    Immediately prepare your tractor for stor- hose, or tank during storage. Also, alcohol age at the end of the season or if the trac- blended fuels (called gasohol or using tor will not be used for 30 days or more. ethanol or methanol) can attract moisture which leads to separation and formation of _,CAUTION:...

  • Page 30: Troubleshooting

    TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center PROBLEM CAUSE CORRECTION 1. Fill fuel tank. Will not start 1. Out of fuel. 2. See "1O START ENGINE" in Engine not "CHOKED" Operation section. properly. 3. Wait several minutes before Engine flooded.
  • Page 31 TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center PROBLEM CAUSE CORRECTION 6. Clean and regap or change Loss of power 6. Faulty spark plug. spark plug. '=cont,) 7. Replace fuel filter. Dirty fuel filter. 8. Empty fuel tank and refill tank 8.
  • Page 32 TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center PROBLEM CAUSE CORRECTION Mower blades will 1. Obstruction in clutch 1. Remove obstruction, not rotate mechanism. 2. Worn/damaged mower drive 2. Replace mower drive belt. belt. 3. Frozen idler pulley. 3.
  • Page 33 TRACTOR - - MODEL NUMBER 917.275180 SCHEMATIC 02836_193374/390 BATTERY SOLENOID STARTER A ¸ --4_ ,. GI-----, I C-L_,_ ,_---_-F._ SEAT SWIT_-I BLACK ".., .OT,N.EV...E IE_ d, I_¢*_tr_ml 'ARK PLUGS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE NON-REMOVABLE...
  • Page 34 TRACTOR - - MODEL NUMBER 917.275180 ELECTRICAL...
  • Page 35 TRACTOR - - MODEL NUMBER 917.275180 ELECTRICAL KEY PART NO. NO. DESCRIPTION 144927 Battery 74760412 BoltHex Hd 1/4-20 unc x 3/4 176689 Box Battery 176138 Switch, Interlock 183759 Harness Asm LightW/4152j 4152J Bulb Light #1156 4799J Cable Battery 6 Ga. 11" red 146147 Cable Battery 175158...

  • Page 36: Chassis And Enclosures

    TRACTOR - - MODEL NUMBER 917.275180 CHASSIS AND ENCLOSURES chassis-Laser -It.sgL50...
  • Page 37 TRACTOR -- MODEL NUMBER 917.275180 CHASSIS AND ENCLOSURES KEY PART NO. NO. DESCRIPTION 174619 Chassis 176554 Drawbar 17060612 Screw 3/8-16 x 3/4 155272 Bumper Hood/Dash 193511X013 Dash STD533710 Bolt, Carriage 3/8-16 x 3/4 174996 Panel, Dash, L.H. 172105X010 Panel, Dash, R.H. 17490608 Screw Thdml 3/8-16 x 1/2 185682X613...

  • Page 38: Ground Drive

    TRACTOR - - MODEL NUMBER 917.275180 GROUND DRIVE ddve-hydro,stlt._63...
  • Page 39 TRACTOR - - MODEL NUMBER 917.275180 GROUND DRIVE PART KEY PART DESCRIPTION DESCRIPTION Screw Hex Wsh HI-Lo ..Transmission (See Breakdown) 142432 1/4 x 1/2 unc Hydro Gear Model 314-0510 192502 Rod, Shift 134683 Guide, Belt, Mower Drive RH STD561210 Pin, Cotter 1/8 x 1 169183 Strap, Torque, Lh...

  • Page 40: Steering Assembly

    TRACTOR - - MODEL NUMBER 917.275180 STEERING ASSEMBLY steerlng_pLIL57...
  • Page 41 TRACTOR - - MODEL NUMBER 917.275180 STEERING ASSEMBLY KEY PART NO, NO. DESCRIPTION 186093X428 Steering Wheel 184706 Axle Assembly Cast Iron 169840 Spindle Assembly, L.H. 169839 Spindle Assembly, R.H, 6266H Bearing, Race, Thrust, Hardened 121748X Washer 25/32 x 1-5/8 x 16 Ga. 12000029 Ring, Klip 175121...
  • Page 42 TRACTOR ° - MODEL NUMBER 917.275180 ENGINE 33 29 I OPTIONAL EQUIPMENT Spark Arrester englne-kohler42 PART PART DESCRIPTION DESCRIPTION 170548X505 123487X Clamp, Hose Control,Throttle/Choke 137040 Line, Fuel 17720408 Screw, Hox Head, Thread 181654 Plug Drain Oil Easy Cutting 1/4-20 x 1/2 17670412 Screw, Hex Washer Head, Engine, KohlerModel SV590-...

  • Page 43: Seat Assembly

    TRACTOR -- MODEL NUMBER 917.275180 SEAT ASSEMBLY seat It.knob_13 KEY PART KEY PART NO. NO, DESCRIPTION DESCRIPTION 188719 Seat 121248X Bushing Snap BIk Ny150 Id 140551 72050412 Bolt Rdhd Sht Nk 1/4-20 x 1-1/2 Bracket Pnt Pivot Seat (blk) 71110616 Bolt Fin Hex 3/8-16 uncx 1 134300 Spacer Split 28 x 96 Zinc...

  • Page 44: Wheels And Tires

    Pad, Footrest LH STLT Decal, HP Engine 184311X428 172331 Decal, Mower Srs Pad, Footrest RH STLT f 86282 196455 Manual, Owner's, English Decal, Fender, Craftsman 156439 196456 Manual, Owner's, Spanish Decal, Fender Danger 186283 Decal, Panel Side PART WHEELS &TIRES...

  • Page 45: Lift Assembly

    TRACTOR - - MODEL NUMBER 917.275180 LIFT ASSEMBLY lift-rh.lpiece_3 KEY PART PART DESCRIPTION DESCRIPTION 159460 Washer Asm Inner SpringW/ STD624006 Retainer Spring 173288 Link Front Plunger 159471 Shaft Asm, Lift 73350800 Nut Jam Hex 1/2-13 unc 105767X Pin Groove 175689 TrunnionBIk Zinc 12000002 73800800...

  • Page 46: Mower Deck

    TRACTOR - - MODEL NUMBER 917.275180 MOWER DECK ,146 ._47 142 42_D man-t-path sUt_3 .116...
  • Page 47 TRACTOR - - MODEL NUMBER 917.275180 MOWER DECK KEY PART KEY PART DESCRIPTION NO. NO. DESCRIPTION 165892 Mower Deck Assembly,42" 133944 Washer, Hardened STD533107 Bolt 139888 Bolt, Shoulder 5/16-18 unc 138017 Bracket Assembly, S way Bar, 184907 Arm Assembly, Pad, Brake Front 178515 Washer, Hardened...
  • Page 48 "119 r" ![ o COrn _0r- --_m SEALANT 20W50 78.80Z 127- SEAL O-RING...
  • Page 49 TRACTOR -- MODEL NUMBER 917.275180 HYDRO TRANSAXLE - - MODEL NUMBER 314-0510 KEY PART KEY PART NO, NO, DESCRIPTION NO. NO. DESCRIPTION 170351 Kit, Main Housing 170410 Hfbcs 1/4-20 X 2 W/patch, Special Main Housing, Machined Flange Bushing .865 X .985 X .790 142892 Bolt, Nylok 170352 Kit, Side Housing 170411 Spacer, Brake TorsionSpring...
  • Page 50 TRACTOR -- MODEL NUMBER 917.275180 KOHLER ENGINE-MODEL NUMBER SV590,TYPE NUMBER 0004 CYLINDER HEAD, VALVE AND BREATHER I CRANKCASE...
  • Page 51 TRACTOR - - MODEL NUMBER 917.275180 KOHLER ENGINE-MODEL NUMBER SV590,TYPE NUMBER 0004 HEADfVALVFJBREATHER CRANKCASE PART PART DESCRIPTION DESCRIPTION 2009607S Kit, valve cover (Includes 2) ..Crankcase (USE: Short Block 20 20041 13S Gasket, valve cover 522 02) M645020S Screw, hex. flange M6xl.0x20 2513957S Plug, sq.
  • Page 52 TRACTOR -- MODEL NUMBER 917.275180 KOHLERENGINE-MODEL NUMBERSV590,TYPENUMBER0004 IGNITION/ELECTRICAL I BLOWER HOUSING AND BAFFLES...
  • Page 53 TRACTOR - - MODEL NUMBER 917.275180 KOHLER ENGINE-MODEL NUMBER SV590,TYPE NUMBER 0004 IGNITION/ELECTRICAL PART DESCRIPTION 2016202S Screen, grass 1208614S Screw, hex. flange Mf0x1Sx46 1246803S Washer, spring3/16" 2014602S Plate, fan mounting 2015701S X4215S Key, woodruff 2002505S Flywheel M561025S Screw, hex, flange M5xO.8x25 231285S Clip, cable (2) 20 086 17S...

  • Page 54: Starting System

    TRACTOR -- MODEL NUMBER 917.275180 KOHLER ENGINE-MODEL NUMBER SV590,TYPE NUMBER 0004 STARTING SYSTEM OIL PAN/LUBRICATION ENGINE CONTROLS...
  • Page 55 TRACTOR - - MODEL NUMBER 917.275180 KOHLERENGINE-MODEL NUMBERSV590,TYPENUMBER0004 STARTING SYSTEM PART DESCRIPTION 2009801S Starter assembly, inertia drive 2510031S Nut, hex, serrated flange (2) OIL PAN/LUBRICATION PART DESCRIPTION 2004002S Kit, dipstickassembly (Includes 2015301S ORing, dipstick(2) 2000903S Plate assembly, closure (Includes 4,10,11 ) 2513960S Plug, pipe 1/8"...
  • Page 56 TRACTOR - - MODEL NUMBER 917.275180 KOHLER ENGINE-MODEL NUMBER SV590,TYPE NUMBER 0004 CRANKSHAFT I EXHAUST FUEL SYSTEM I...
  • Page 57 TRACTOR - - MODEL NUMBER 917.275180 KOHLER ENGINE-MODEL NUMBER SV590,TYPE NUMBER 0004 CRANKSHAFT PART DESCRIPTION 531 02 9552 Crankshaft (Includes 2) 531 029511 Key 3/16" 531 029512 Gear, crankshaft EXHAUST PART DESCRIPTION 2507204S Stud, exhaust (2) 20041 12S Gasket, exhaust 2052202 Short Block 2075505S...
  • Page 59 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION 1. Fold this page along dotted line Indicated above. 2. Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure. 3. Sight across the fold In the direction of hill slope you want to measure. 4.
  • Page 60 Your Home For repair- in your home - of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold itl For the replacement parts, accessories and owner's manuals that you need to do-it-yourself. For Sears professional installation of home appliances and items like garage door openers and water heaters.

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