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Craftsman 917.250480 Owner's Manual

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MODEL NUMBER 917.250480
OWNER'S MANUAL
®
Assembly
Operation
o Customer Responsibilities
o Service and Adjustments
Repair Parts
CAUTION:
Read
and follow
all safety
rules and instructions
before operating
this equipment.
FOR CONSUMER
ASSISTANCE
HOT LINE, CALL THIS TOLL FREE NUMBER:
1-800-659-5917
!
II
IIIIIHIIIIIIII I I IIIIIIrllllll/llllllllllllllllrlrllll

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Summary of Contents for Craftsman 917.250480

  • Page 1 ® MODEL NUMBER 917.250480 OWNER'S MANUAL Assembly Operation o Customer Responsibilities o Service and Adjustments Repair Parts CAUTION: Read and follow all safety rules and instructions before operating this equipment. FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917 IIIIIHIIIIIIII I I IIIIIIrllllll/llllllllllllllllrlrllll...
  • Page 2 & SAFETY RULES Safe Operation Practices for Ride-On Mowers IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWfNG OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. i!1. CHILDREN GENERAL OPERATION Read, understand, and follow all instructions in the manual Tragic accidents can occur if the operator is not alert to the...
  • Page 3 RIDtNG EQU]tPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in materiat or workmanship.
  • Page 4 TABL OF CONTENTS MAINTENANCE SCHEDULE ........SAFETY RULES ............SERVICE AND ADJUSTMENTS ......20-26 PRODUCT SPEC_ FICAT|ONS ........STORAGE ..............CUSTOMER RESPONSIBIUTIES ..... 3, 1!6-19 TROUBLESHOOTING ........... 28-29 WARRANTY ..............TRACTOR ACCESSORIES .......... REPAIR PARTS - TRACTOR ........ 32=49 ASSEMBLY .............

  • Page 5: Accessories

    ACCESSORIES AND ATTACH E TS These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased. Most Sears stores can order these items for you when you provide the model number of your tractor. MAINTENANCE ENGWNE AIR FILTER...
  • Page 6 CONTENTS OF HARDWAR PACK Parts Bag contents shown fuit size Parts packed separately in carton (1) Shoulder Bolt 5/16-18 Seat (1) Knob Video Cassette Steering Wheel (1) Washer 17/32 x !-3/!6 x 12 Gauge Manual Pads Bag Parts bag contents not shown fui! size (3) Retainer Springs...
  • Page 7 ASSEMBLY Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.
  • Page 8 ASSEM CONNECT BATTERY (See Fig. 2) iNSTALL SEAT (See Fig. 3) Adjust seat before tightening adjustment knob. Remove cardboard packing on seat pan. nals. Before connecting battery, move meta! bracelets, wristwatch Place seat on seat pan and assemble shoulder bolt. CAUT!_ON: Do not short battery termi- bands, rings, etc, Assemble adjustment knob and flat washer loosely.
  • Page 9 ASSEM Connect anti-sway bar to chassis bracket under left INSTALL MOWER AND DRIVE BELT footrest and retain with double loop retainer spring. (See Figs= 4 and 5) Turn height adjustment knob clockwise to remove Be sure tractor is on level surface and mower suspension slack from mower suspension.
  • Page 10 MBLY CHECK TiRE PRESSURE CHECKL/S The tires on your tractor were overinflated at the factory for BEFORE YOU OPERATE AND ENJOY YOUR NEW shipping purposes. Correct tire pressure is important for TRACTOR, WE WISH TOASSURE THAT YOU RECEIVE best cutting performance. THE BESTPERFORMANCEAND SATISFACTION FROM THIS QUALITY PRODUCT.
  • Page 11 ATIO These symbols may appear on your product or in literature supplied with the product. Learn and understand their meaning. FAST CAUTION OR REVERSE FORWARD SLOW BATTERY WARNING LIGHTS ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS OFF ENGINE ON CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE...
  • Page 12 OPERATIC KNOW YOUR TRACTOR READ THiS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the i_tustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manuat for future reference. ATTACHMENT CLUTCH SWITCH LIFT LEVER IGNITION SWITCH PLUNGER...
  • Page 13 OPERATION HOW TO USE YOUR TRACTOR NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, TO SET PARKING BRAKE (See Fig. 6) always stop engine when stopping tractor on grass areas. Your tractor is equipped with an operator presence sensing switch.
  • Page 14 OPERATION TO OPERATE ON HILLS TO ADJUST GAUGE WHEELS (See Fig. 7) Adjust gauge wheels with tractor on a fiat level surface. Adjust mower to desired cutting height. Lower mower with lift control. Remove rear retainer spring and clevis pin which secure each gauge wheel. Choose the slowest speed before starting up or down Lower gauge wheels to ground.

  • Page 15: Carburetor

    OPERATION ADD GASOLINE MOWING TIPS Fill fuel tank. Use fresh, clean, regular unleaded Tire chains cannot be used when the mower housing is gasoline. (Use of leaded gasoline will increase carbon attached to tractor. and lead oxide deposits and reduce valve life). Mower should be properly leveled for best mowing iMPORTANT: WHEN OPERATtNGtNTEMPERATURES...
  • Page 16 CUSTO ESPO ILITIE MAINTENANCE SCHEDULE FILL tN DATES AS YOU COMPLETE REGULAR SERVICE SERVICE DATES Check Brake Operation Check Tire Pressure Check for Loose Fasteners Sharpen/Replace Mower Blades Lubrication Chart Check Battery Level/Recharge Clean Battery and Terminals Check Transaxle Cooling Adjust Blade Be_t(s) Tension Adiust...
  • Page 17 CUSTOM ESPONSIBILITIES TRACTOR The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower. Atways observe safety rules when performing any mainte- To check blade balance, you wiii need a 5/8" diameter nance.
  • Page 18 CUSTOM ESPONS LITIES Change the oil after the first two hours of operation and BATTERY every 50 hours thereafter or at least once a year if the Your tractor has a battery charging system which is suffi- tractor is not used for 50 hours in one year. cient for normal use.
  • Page 19 CUSTO ESPO ILJTIES CLEAN AIR SCREEN (See Fig. 16) Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers.

  • Page 20: Clutch Pulley

    SERVICE D ADJ ENTS CAUTION: BEFORE PERFORMUNG ANY SERVICE OR ADJUSTMENTS: Depress clutcldbrake peda_ fully and set parking brake_ Place gearshift lever in neutral (N) position, Place attachment clutch in "DISENGAGED" position. Turn ignition key "OFF" and remove key, Make sure the biades and atl moving parts have completely stopped, Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

  • Page 21: Front-To-Back

    SERVICE ADJUSTMENTS TO REPLACE MOWER DRIVE BELT FRONT-TO-BACK ADJUSTMENT (See Figs. 21 and 22)- iMPORTANT: DECK MUST BE LEVEL SiDE-TO-SIDE. MOWER DRIVE BELT REMOVAL (See Fig. 23) - THE FOLLOWING FRONT-TO-BACK ADJUSTMENT NECESSARY, BE SU RE TO ADJUST BOTH FRONT LINKS •...
  • Page 22 SERVICE AN ADJUSTMENTS TO REPLACE MOWER BLADE DRIVE BELT ROTOR k CLUTCH PLATE (See Fig. 24) Park the tractor on level surface. Engage parking brake. Remove mower drive belt (See"TO REPLACE MOWER DRIVE BELT" in this section of this manual). •...
  • Page 23 SERVICE AN ADJUSTMENTS TO REPLACE MOTRON DRIVE BELT TO ADJUST STEERING WHEEL AUGNMENT (See Fig. 27) If steering whee! crossbars are not horizontal (left to right) when wheels are positioned straightforward, remove steer- Park the tractor on level surface. Engage parking brake. ing wheel and reassemble per instructions in the Assembly For ease of service there is a belt installation guide decal on section of this manual.
  • Page 24 SERVICE AND ADJUSTM TO REMOVE WHEEL FOR REPAIRS FRONT WHEEL (See Fig. 30) - Block up axle securely. Remove axle cover, retaining d ng and washers to allow wheel removal "POSITIVE" "NEGATIVE" Repair tire and reassemble. ° Replace washers and snap retaining ring securely in axfe groove.
  • Page 25 RVICE AN STMENTS TO ADJUST ATTACHMENT LiFT SPRING ADJUSTMENT SPRING BUSHING {See Fig, ° While holding spring bushing with wrench, loosen jam nut. ° Turn adjustment bolt clockwise to extend spring and reduce lift effort (for heavier attachments), Turn adjustment bolt counterclockwise for lighter at- ATTACHMENT...

  • Page 26: Throttle Control Cable

    SERVICE A ADJUSTMENTS ACCELERATION TEST - ENGINE Move throttle control lever from slow (,_) to fast (@) TO ADJUST THROTTLE CONTROL CABLE position. If engine hesitates or dies, turn idle mixture (See Fig. 34 and 35} screw out (counterclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary,...

  • Page 27: Cleaning

    STORAGE ENGINE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. FUEL SYSTEM IMPORTANT: IT IS IMPORTANT PREVENT DEPOSITS FROM FORMING ESSENTIAL FUEL gasoline in the tank inside a building SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, where fumes may reach an open flame...
  • Page 28 TROUBLESHOOTI G POINTS PROBLEM CAUSE CORRECTION Will not start Out of fuel, Fil! fue! tank, Engine not "CHOKED" properly. See "TO START ENGINE" in Operation section, Engine flooded. Wait several minutes before attempting to start, Bad spark plug+ Replace spark plug, Dirty air filter, Clean/replace air filter,...
  • Page 29 TROUBLESHOOTING POINTS PROBLEM CORRECTION CAUSE Engine continues to run Faulty operator-safety presence control system. Check wiring, switches and connections. If not when operator leaves seat corrected, contact an authorized service center/ with attachment clutch department. engaged Poorcut-uneven Worn, bent or _oose blade. Replace blade.
  • Page 30 RVICE...
  • Page 31 TRACTOR - MODEL NUMBER 917.250480 SCHEMATIC AMMETER WHITE SEATSW,TOH BLACK SWITCH BLACK (NOT OCCUPIED (DISENGAGED) GROUNDING CONNE(;TOR BLACK IGNITION SPARK UNIT PLUGS CHARGING SYSTEM OUTPUT 15 AMP DC @ 3600 RPM 28 VOLTS AC @ 36t)D RPM {REGULATOR DISCONNECTED) ORANGE I_._ BROWN HEADLIGHT...
  • Page 32 REPAIR PARTS TRACTOR - MODEL NUMBER 917.250480 ELECTRICAL...
  • Page 33 REPAIR PARTS TRACTOR = MODEL NUMBER 917.250480 ELECTRICAL PART DESCRIPTION 144926 Battery 747604t2 Bolt, Hex 1/4-20 x 3/4 STD551025 Washer 9/32 x 5/8 x 16 Ga. STD551t25 Washer, Lock 1/4 STD541025 Nut, Hex 1/4-20 7697J Tube, Drain 7603J Tray, Battery 109596X Clamp, Hose 145211...
  • Page 34 REPAIR PARTS TRACTOR - MODEL NUMBER 917.250480 CHASSIS AND ENCLOSURES 47120 _.4_ Y"-"--- 26 63 60...
  • Page 35 REPAIR PARTS TRACTOR - MODEL NUMBER 917.250480 CHASSIS AND ENCLOSURES PART PART DESCRIPTION DESCRXPT|ON 144737 Rail, Frame RH 72140608 Bolt Rdhd Sqnk 3/8-16 UNC x 1 140506 Drawbar, Gt 136939 Bracket, Spnsn Front Lh 136671X459 Panel Asm., Side LH 136940 Bracket, Spnsn Front Rh 73800700 Nut, Lock Hex 7/16 Unc...
  • Page 36 REPAIR PARTS TRACTOR - MODEL NUMBER 917o250480 GROUND DRIVE...
  • Page 37 REPAIR PARTS TRACTOR = MODEL NUMBER 917.250480 GROUND DRIVE PART PART DESCRmPTION DESCRiPTiON 9858MI Key, Woodruff 110895X Nyliner 7563R Washer, Thrust, Axle 74321016 Screw, Fin. #10-24 x 1 17490508 Screw, Thdrot. 5/16-t8 x 1/2 Tyt 5304J Actuator, Interlock Switch 73680600 Nut, Crownlock 3/8-16 73631000...
  • Page 38 REPAIR PARTS TRACTOR - MODEL NUMBER 917.250480 STEERING ASSEMBLY 1313 f" <\...
  • Page 39 REPAIR PARTS TRACTOR - MODEL NUMBER 917.250480 STEERING ASSEMBLY PART DESCRiPTiON 121472X Wheel, Steering 137094 Axle Asm., Front 6855M Fitting, Grease 136960 Spindle Asm, LH 136959 Spindle Asm., RH 6266H Bearing, Race Thrust Harden 121748X Washer 25/32 x 1-5/8 x 16 Ga. 12000029 Ring, Klip #T5304-75 121232X...
  • Page 40 PARTS REPAIR TRACTOR o MODEL NUMBER 9!7,250480 ENGnNE L=,._...
  • Page 41 REPAIR PARTS TRACTOR - MODEL NUMBER 917.250480 ENGINE PART DESCRIPTION 141948 Engine Kohler 18 Mag Vt 144110 Muffler Asm Kohler VGT (Inc. Key No. 34) 13240300 Elbow Street 3/8 NPT 13280328 NippJe Pipe 3/8NPT X 3 - t/2 13200300 Elbow STD 90 Degree 3/8 - 18 NPT 138129 Clamp Tube Double Engine 121361X...
  • Page 42 REPAIR PARTS TRACTOR .. MODEL NUMBER 917.250480 SEAT ASSEMBLY PART PART DESCRIPTION DESCRIPTION 140124 Seat 72050411 Bolt, Carriage 1/4-20 X 1-3/8 140551 Bracket, Pivot Seat 121249X Spacer, Split 140675 Strap, Fender 123740X Spring, Cprsn I27018X Bolt, Shoulder 5/16-!8 x .62 I23976X Nut, Lock 1/4 Lge Flg Gr.
  • Page 43 142254 Decai Grill GT 6000 USA Black 139346 Decal, V-Belt Schematic 138042 Decal 142242 Decal Hood insert Hd GT Hood, Craftsman, RH 138043 Decal 146833 Hood, Craftsman, LH Decal Battery Wet Front Sears 145OO3 Decal 132266 Battery DaniPoi Srs Eng...
  • Page 44 "MODEL NUMBEF_ 917.250480 "/7...
  • Page 45 REPAIR PARTS TRACTOR - MODEL NUMBER 917.250480 LiFT ASSEMBLY PART DESCRIPTION !21006X Rod Asm., Lever 145542 Shaft Asm., Lift Vgt 121002X Lever Asm., Lift Rh 12000022 E-Ring Truarc #5133-87 19292016 Washer 29/32 x 1-1/4 x 16 Ga. 74780624 Bolt, Fin Hex 3/8-16 x 1-t/2 125631X Grip, Handle Fluted 122365X...
  • Page 46 REPAIR PARTS TRACTOR = MODEL NUMBER 917.250480 MOWER DECK ÷ 20!.z...
  • Page 47 REPAIR PARTS TRACTOR = MODEL NUMBER 917.250480 MOWER DECK PART PART DESCRIPTION DESCRIPTION 140579 Deck Asm., Mower 44" Vented 72110616 Bolt, Carriage 3/8416 x 2 73680500 Nut, Crownlock 5/16-18 72110608 Bolt, Carriage 3/8q6 x 1 Gr. 5 72110506 Bolt, Carriage 5/16-18 x 3/4 137166 Stiffener, Arm Idler...
  • Page 48 REPAmR PARTS 'TRACTOR ° MODEL NUMBER 9!7.250480 TRANSAXLE 92 93...
  • Page 49 REPAIR PARTS TRACTOR - MODEL NUMBER 917o250480 TRANSAXLE KEY PART KEY PART DESCR}PTION NO. NO. DESCRIPTION 4197R Axle Shaft 81t9M Needle Bearing 12000034 Retaining Ring 4220R Thrust Bearing Race 4199R Final Drive Gear 4209R 3rd Reduction Pinion, Low 4216R Differential Gear 4213R 4th Reduction Gear 4215R...
  • Page 50 REPAmR PARTS TRACTOR - MODEL NUMBER 9!7.250480 KOHLER ENGINE - MODEL NUMBER NIV18S, TYPE NUMBER 58560 BREATHER AND VENT --11 ._ t3...
  • Page 51 REPAIR PARTS TRACTOR = MODEL NUMBER 917.250480 KOHLER ENGJNE = MODEL NUMBER MVlBS, TYPE NUMBER 58560 AiR iNTAKE BAFFLES & SHROUD KEY PART DESCRiPTiON KEY PART DESCRIPTION NO. NO, NO, NO, X-276_7 Wing Nut 1/4-20 52 063 41 Baffle, #2 Cylinder Head 52 755 83 Kit, Cover and Tube 52 31305...
  • Page 52 REPAIR PARTS TRACTOR- MODEL NUMBER 9!7,250480 KOHLER ENGINE = MODEL NUMBER MV18S, TYPE NUMBER 58560 19 .._ 3_ _'-_...
  • Page 53 REPAIR PARTS TRACTOR o MODEL NUMBER 917.250480 KOHLER ENGINE - MODEL NUMBER MV18S, TYPE NUMBER 58560 CRANKCASE CARBURETOR KEY PART DESCRiPTiON KEY PART DESCRiPTiON NO. NO. NO. NO. X-82-2 Nut, Hex 5/16-18 (12) 52 041 09 Gasket, Intake (2) 52 755 91 52 468 12 Washer, Flat 5/16 (12)
  • Page 54 REPAIR PARTS TRACTOR - MODEL NUMBER 917.250480 KOHLER ENGINE - MODEL NUMBER MV18S, TYPE NUMBER 58560 DIPSTICK ELECTRIC STA_ EXHAUST "® @°...
  • Page 55 REPAIR PARTS TRACTOR., MODEL NUMBER 917.250480 KOHLER ENGINE - MODEL NUMBER MV18S, TYPE NUMBER 585{}0 CRANKSHAFT ELECTRmC STARTER KEY PART DESCRIPTION KEY PART DESCRIPTION NO. NO. NO. NO. Crankshaft 52 014 93 52 098 12 Starter Assembly 52 468 03 Washer, Thrust .119/.122 (A.R.) (Includes Key Numbers 4 thru 9)
  • Page 56 REPAIR PARTS TRACTOR - MODEL NUMBER 917.250480 KOHLER ENGINE o MODEL NUMBER MV18S, TYPE NUMBER 58560 GOVERNOR FLYWHEEL _,r2...
  • Page 57 REPAIR PARTS TRACTOR - MODEL NUMBER 917.250480 KOHLER ENGINE o MODEL NUMBER MV18S, TYPE NUMBER 58560 FLYWHEEL FUEL PUMP KEY PART DESCRIPTION KEY PART DESCRIPTION NO. NO. NO. NO. 25 162 01 Screen, Grass 47 086 08 Screw, Pozidriv, Truss Head 25 086 2i Screw, Hex Washer Head 1/4-20 x 5/8 (2)
  • Page 58 REPAIR PARTS TRACTOR - MODEL NUMBER 917.250480 KOHLER ENGINE - MODEL NUMBER MV18S, TYPE NUMBER 58560 OiL FILTER CAMSHAFT AND VALVES...
  • Page 59 REPAIR PARTS TRACTOR = MODEL NUMBER 917.250480 KOHLER ENGINE - MODEL NUMBER MV18S, TYPE NUMBER 58560 OiL PAN LOW OBL PRESSURE SWITCH KEY PART DESCRiPTiON KEY PART DESCRiPTiON NO. NO. NO, NO, X-67-64 Screw, Hex Washer Head X-75-23 Plug, Pipe 1/8 N.P.T.F. #10-32 x 7/16 (2) 52 050 03 Filter, Oil Pickup...
  • Page 60 SERVICE NOTES...
  • Page 61 SERVICE...
  • Page 62 SE VlC NOTES...
  • Page 63 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL < mlmil SIGHT AND HOLD THiS LEVEL WITH SKY LINE OR TREE. 15 ° MAX. Operate your Tractor up and down the face of slopes (not greater than 15°), never across the face.

  • Page 64: Replacement

    ® SWAINS 18.0 HP IC MANUAL ELECTRIC START 44" MOWER 6 SPEED TRANSAXLE GARDEN TRACTOR MODEL NO. Each tractor has its own model number. Each engine has its own model number. 917.250480 The model number for your tractor will be found on the model plate located under the seat.

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