Craftsman 917.272441 Owner's Manual

20.0 hp electric start 42" mower automatic lawn tractor

Advertisement

Owner's Manual
i(:RRFTSMRN°i
20.0 HP
ELECTRIC
START
42" MOWER
AUTOMATIC
LAWN TRACTOR
Model No.
917.272441
• Safety
• Assembly
• Operation
• Maintenance
• Repair Parts
CAUTION:
Read and follow all Safety
Rules and Instructionsbefore
operating this equipment.
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pro, Mon - Sat
Sears, Roebuck and Co., Hoffman Estates, II 60179
Visit our Craftsman
website:www.sears.com/craftsman

Advertisement

Table of Contents
loading

Summary of Contents for Craftsman 917.272441

  • Page 1 Read and follow all Safety about this product, Call: 1-800-659-5917 Rules and Instructionsbefore operating this equipment. Sears Craftsman Help Line 5 am - 5 pro, Mon - Sat Sears, Roebuck and Co., Hoffman Estates, II 60179 Visit our Craftsman website:www.sears.com/craftsman...
  • Page 2 ..... Back Cover LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship.
  • Page 3: General Operation

    IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. I1. SLOPE OPERATION I. GENERAL OPERATION • Read, understand, and follow all Slopes are a major factor related to loss-of- instructions in the manual and on the control and tipover accidents, which can re-...
  • Page 4 • Never run a machine inside a closed Ul. CHILDREN area. Tragic accidents can occur if the operator • Keep nuts and bolts, especially blade is not alert to the presence of children. attachment bolts, tight and keep Children are often attracted to the equipment in good condition.
  • Page 5 • Use slow speed. Choose a low gear so _CAUTION: Tow only the attachments that are recommendedby and comply that you will not have to stop or shift while on the slope. with specifications of the manufacturer of • Avoid starting or stopping on a slope. If your tractor.
  • Page 6 REPAIR AGREEMENT PRODUCT SPECIFICATIONS A Repair Agreement is available on this GASOLINE 1.25 GALLONS product. Contact your nearest Sears CAPACITY UNLEADED store for details. AND TYPE: REGULAR CUSTOMER RESPONSIBILITIES OILTYPE SAE 30 • Read and observe the safety rules. API-SF-SJ): (ABOVE 32°F) •...
  • Page 7 Steering Wheel Steedng Extension Wheel Adapter Shaft teering Steering Sleeve (1) Locknut 5/16-18 (1) Hex Bolt Steering 3/8-16 x 1 Wheel Insert © washer (1) Lock (1) Hex Bolt 5/16-18 x 1-1/4 11) Large Flat Washer Seat (1) Washer 17/32 x 1-3/16 x 12 Gauge _(1) Knob For Future Use...
  • Page 8: Tools Required For Assembly

    Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.
  • Page 9: Install Seat

    TO ROLLTRACTOR OFF SKID (See INSTALL SEAT Operation section for location Adjust seat before tightening adjustment knob. function of controls) 1. Remove adjustment knob and flat 1. Press lift lever plunger and raise washer securing seat to cardboard attachment lift lever to its highest packing and set aside for assembly of position.
  • Page 10 TO CONVERT TO BAGGING OR . CHECKTIRE PRESSURE DISCHARGING The tires on your tractor were overinflated Simply remove mulcher plate and store in at the factory for shipping purposes. a safe place. Your mower is now ready for Correct tire pressure is important for best discharging or installation of optional cutting performance.
  • Page 11 These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. I- ;I REVERSE FORWARD FAST SLOW BATTERY CAUTION OR WARNING OIL PRESSURE CLUTCH LIGHTS ON OVER TEMP ENGINE ON ENGINE OFF LIGHT CHOKE MOWER HEIGHT...
  • Page 12 KNOWYOURTRACTOR • READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Light Switch Attachment Ignition Clutch Lever Switch Ammeter...
  • Page 13 The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.
  • Page 14 cutting height range is approxi- 1. Select desired height of cut. "mately 1-1/2 to 4". The heights are 2. Start mower blades by engaging attachment clutch control. measured from the ground to the blade TO STOP MOWER BLADES - tip with the engine not running. These heights are approximate and may disengage attachment clutch control.
  • Page 15 ADD GASOLINE 2. Pull freewheel control out and down into the slot and release so it is held in • Fill fuel tank. Use fresh, clean, regular the disengaged position. unleaded gasoline with a minimum of • Do not push or tow tractor at more than 87 octane.
  • Page 16 NOTE: If at a high altitude (above 3000 Insert key into ignition and turn key clockwise to "START" position and feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to release key as soon as engine starts. Do not run starter continuously be adjusted for best engine performance.
  • Page 17 8. Slowlymovemotioncontrollever forward, after the tractor moves approximately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3) times.
  • Page 18: General Recommendations

    MAINTENANCE SCHEDULE s ,_ ,__o_j_" FILL IN DATES _O_ _;_ AS YOU COMPLETE ,4, q ; ,-,t " j3 _,'_ ,-4 _ __R_V CE DATES REGULAR SERVICE Check Brake Operation Check Tire Pressure Check Operator Presence and Interlock Systems CheCk for Loose Fasteners 11_7 Sharpe_Rep_ace Mower Blades...
  • Page 19 IMPORTANT: To ensure proper assembly, TRACTOR center hole in blade must align with star 'Always observe safety rules when on mandrel assembly. performing any maintenance. 4. Reassemble hex bolt, lock washer BRAKE OPERATION and fiat washer in exact order as If tractor requires more than six (6) feet shown.
  • Page 20 TRANSAXLE PUMP FLUID . BATTERY The transaxle was sealed at the factory "Your tractor has a battery charging system which is sufficient for normal use. How- and fluid maintenance is not required for the life of the transaxle. Should the ever, periodic charging of the battery with transaxle ever leak or require servicing, an automotive charger will extend its life,...
  • Page 21 TO SERVICE PRE-CLEANER • 7. Refill engine with oil through oil fill 2. Wash it in liquid detergent and water. dipstick tube. Pour slowly. Do not overfill. For approximate capacity see 3. Squeeze it dry in a clean cloth. "PRODUCT SPECIFICATIONS"...
  • Page 22: In-Line Fuel Filter

    CLEANING IN-LINE FUEL FILTER "The fuel filter should be replaced once • Clean engine, battery, seat, finish, etc. each season. If fuel filter becomes of all foreign matter. clogged, obstructing fuel flow to carbure- • Keep finished surfaces and wheels free tor, replacement is required.
  • Page 23 CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: 1. Depress clutch/brake pedal fully and set parking brake, 2, Place motion control lever in neutral (N) position. 3. Place attachment clutch in "DISENGAGED" position• 4. Turn ignition key "OFF" and remove key. 5, Make sure the blades and all moving parts have completely stopped, 6.
  • Page 24 • If links are not equal in length, adjust TO LEVEL MOWER HOUSING one link to same length as other link. "Adjust the mower while tractor is parked • To lower front of mower loosen nut "E" on level ground or driveway. Make sure on both front links an equal number of tires are properly inflated (See "PROD- turns.
  • Page 25 TO REPLACE MOTION DRIVE BELT Mandrel Idler Pulleys Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. 1. Remove mower (See =TO REMOVE MOWER" in this section of this manual.) Remove belt from stationary idler and clutching idler.
  • Page 26 1. Loosenthe adjustment b olt. NOTE: To seal tire punctures and prevent '2. Movethe motioncontrollever1/4 to fiat tires due to slow leaks, tire sealant 1/2inchinthe directionit is tryingto may be purchased from your local parts creep. dealer. Tire sealant also prevents tire dry 3.
  • Page 27: Interlocks And Relays

    Terminal Bolt Positive (Red) Negative Cable (Black) Cable TO REPLACE HEADLIGHT BULB 1. Raise hood. 2. Pull bulb holder out of the hole in the REPLACING BATTERY backside of the grill. 3. Replace bulb in holder and push bulb _CAUTIQN: Do not short ba.ttery holder securely back into the hole in terminals oy allowing a wrench or any...
  • Page 28 TO ADJUST CARBURETOR ENGINE = Maintenance, repair, or replacement of Your carburetor is not adjustable. If your engine does not operate propedy due to the emission control devices and systems, suspected carburetor problems, take your which are being done at the customers tractor to an authorized service center for expense, may be performed by any non- repair and/or adjustment.
  • Page 29 Also, experiance indicates that alcohol Immediately prepare your tractor for storage at the end of the season or if the blended fuels (called gasohol or using tractor will not be used for 30 days or ethanol or methanol) can attract moisture more.
  • Page 30: Troubleshooting

    TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION 1. Fill fuel tank. Will not start 1. Out of fuel. 2. See =TO START ENGINE" 2. Engine not "CHOKED" properly. in Operation section. 3. Wait several minutes before 3. Engine flooded. attempting to start. Bad spark plug.
  • Page 31 .TROUBLESHOOTING CHART CAUSE CORRECTION PROBLEM 3. Clean underside of mower Build-up of grass, leaves Loss of power and trash under mower. housing. (continued) Clean/replace air filter. Dirty air filter. 5. Check oil level/change oil. 5. Low oil level/didy oil. 6. Clean and regap or change 6.
  • Page 32 , TROUBLESHOOTING CHART CORRECTION PROBLEM CAUSE 1. Place throttle control in Poor grass 1. Engine speed too slow. "FAST" position. discharge 2. Shift to slower speed. Travel speed too fast. 3. Allow grass to dry before Wet grass. mowing. Level mower deck. Mower deck not level.
  • Page 33 TRACTOR - - MODEL NUMBER 917.272441 SCHEMATIC BATTERY FUSE AMMETER (OPTIONAL) SOLENOID SEAT SWITCH IGNITION NOT OCCUPIED) SWITCH IGNITION PLUG UNiT _2(2 SPARK PLUGS ON "rWIN CYL ENGINES) FUEL SHUT-OFF _ SOLENOID (IF SO EQUIPPED) BROWN NON-REMOVABLE CONNECTIONS REMOVABLE CONNECTIONS IGNITION SWITCH WIRING INSULATED CLIPS...
  • Page 34 TRACTOR - - MODEL NUMBER 917.272441 ELECTRICAL 33-_...
  • Page 35 TRACTOR - - MODEL NUMBER 917.272441 -ELECTRICAL KEY PART DESCRIPTION 163465 Battery12 Volt 28 Amp 74760412 Bolt, Hex Head 1/4-20 uric x 3/4 156417 Case, BatteryMech Hinge 153664 Switch, Intedock N OpnlN Opn 175688 Harness, LightSocket (includes4152J) 4152J Bulb, Light 4799J Cable, Battery,6 Gauge, Red, 11"...
  • Page 36: Chassis And Enclosures

    TRACTOR - - MODEL NUMBER 917.272441 "CHASSIS AND ENCLOSURES 208.
  • Page 37 TRACTOR - - MODEL NUMBER 917.272441 :CHASSIS AND ENCLOSURES KEY PART DESCRIPTION 174619 ChassisStamping 176554 Drawbar 17060612 Screw 3/8-16 x 3/4 155272 BumperHood/Dash 168337X013 Dash STD533710 Bolt, Carriage 3/8-16 x 1 155927 Panel, Cash, L.H. 172107)(010 Panel, Dash, R.H. 17490608 Screw Thdrol3/8-16 x 1/2 174330X612 HoodAssembly 126938X...
  • Page 38: Ground Drive

    TRACTOR - - MODEL NUMBER 917.272441 GROUND DRIVE /_32 "26...
  • Page 39 TRACTOR - - MODEL NUMBER 917.272441 "GROUND DRIVE KEY PART KEY PART DESCRIPTION DESCRIPTION Washer ..Transaxle(See Breekdown) S'10551143 Keeper Belt EngineHydro HydreGr 314-0510 154778 Keeper Belt Engine 165866 Red ShiftFenderAdjust 134683 STD561210 Pin Cotter 1/8 x I CAD 169183 StrapTorque Lh Hydro StrapTorqueRh Hydro 10040400...
  • Page 40 TRACTOR - - MODEL NUMBER 917.272441 STEERING ASSEMBLY _-;_---_30 ..I-._._...
  • Page 41: Steering Assembly

    TRACTOR - - MODEL NUMBER 917.272441 =STEERING ASSEMBLY KEY PART DESCRIPTION 159944X428 SteeringWheel 154427 Axle AssemblySTMP Dmppad STL 169840 SpindleAssembly,L.H. 169839 SpindleAssembly,R.H. 6266H Bearing,Race, Thrust,Hardened 121748X Washer 25/32 x 1-518x 16 Gauge 19272016 Washer 27/32 x 1-1/4 x 16 Gauge 12000029 Ring, Klip 3366R...
  • Page 42: Optional Equipment

    TRACTOR - - MODEL NUMBER 917.272441 ENGINE OPTIONAL EQUIPMENT Spark Arrester KEY PART KEY PART DESCRIPTION DESCRIPTION 170546 Control,Throttle 145996 Control C able 17720410 Screw, Hex Head, Thread Cutting 73920600 Hut Keps 316-24 1/4-20 x 5/8 137180 ,_d'restor, Spark ..Engine,(See Breakdown) IG9202X Tank, Fuel...
  • Page 43: Lift Assembly

    TRACTOR - - MODEL NUMBER 917.272441 'LIFT ASSEMBLY 161718 20 KEY PART PART DESCRIPTION DESCRIPTION 73800800 Locknut,Hex, w/Washer Insert 159460 Lilt Lever Inner Wire Assembly 1/2-13UNC 159471 Shaft Assembly, Lift 139868 Arm,Suspension,Rear 105767X Pin, Groove 163552 RetainerSpring 12000002 E-Ring 169865 Bearing, Pvt, Lift 19211621 Washer...
  • Page 44: Seat Assembly

    TRACTOR - - MODEL NUMBER 917.272441 " SEAT ASSEMBLY KEY PART KEY PART DESCRIPTION DESCRIPTION 140123 Seat 121248X Bushing,Snap 140551 Bracket, Pivot, Seat 72050412 Bolt, Carriage 1/4-20 x 1-1/2 71110616 Bolt 134300 Spacer, Split .28 x .88 19131610 Washer 13/32 x 1 x 10 Gauge 121250X Spring 145006...
  • Page 45: Wheels And Tires

    133644 Decal,CustomerMaintenance 138311 Pad FootrestLHSTLT 177355 Decal, HoodSide 165800X428 PadFootrestRH STLT 172331 Decal, Deck 165799X428 163204 Decal By Pass LT Hydro Decal, Fender,Craftsman 169210 156439 Owner'sManual, English Decal,FenderDanger 178423 Owner'sManual,Spanish 146046 Decal, V-Belt Drive Schematic 178424 WHEELS &TIRES KEY PART...
  • Page 46: Mower Deck

    TRACTOR - - MODEL NUMBER 917.272441 MOWER DECK .112...
  • Page 47 TRACTOR - - MODEL NUMBER 917.272441 M(_NER DECK KEY PART KEY PART DESCRIPTION DESCRIPTION V-Bolt 165892 Mower DeckAssembly,42" 144959 Nut LockHex w/Ins. 3/8-16 STD533107 Bolt 73800600 MulcherCover 138017 BracketAssembly,Sway Bar, 136420 Front 71081010 Screw Pan Hd Phillips10-24 x 5/8 Washer #10 165460 BracketSway Bar 38142"eck 19061216...
  • Page 48 119- 120- {128 , ;o r- m "z O=Jb 351_...
  • Page 49 TRACTOR - - MODEL NUMBER 917.272441 HYDRO GEAR TRANSAXLE - - MODEL NUMBER 314-0510 KEY PART KEY PART DESCRIPTION DESCRIPTION 170351 MainHousing,Assembly 170408 Rotor,Brake 170352 Side Housing,Assembly 142883 Brake Puck 170353 Center Section,Assembly 142882 Puck Plate 170354 Swashplata,TrunionMachined 142887 BrakeActuatingPin 169898 Block- Assembly 170410...
  • Page 50 TRACTOR - - MODEL NUMBER 917.272441 BRIGGS AND STRATrON ENGINE-MODEL NUMBER 407777,TYPE NUMBER 0121-E3 929 t lO Ir11_ 213_] 265 [_ 2674 445 = 1 216 1 967 r_ 11_REQUIRES SPECIALTOOLS TOINSTALL SEEREPAIR _ 718 INSTRUCTION MANUAL. _ 5,_ _O_OA 163_ 102_ k,_ _...
  • Page 51 TRACTOR-- MODEL NUMBER 917.272441 BI_IGGS AND STRA'rroN ENGINE-MODEL NUMBER 407777,TYPE NUMBER 0121-E3 5A _ ..& 40_°_, 888 _e _o ° . 1022 V _11o2,_ 798_ 51{._ olO 1y 38587_ 788_'_ 11691 ..Io0,_--_, 13o 95, _==_'-633 i -I_- I .T _ 51A_ 11421 ,,t_,_lm I[ 552 _...
  • Page 52 TRACTOR - - MODEL NUMBER 917.272441 BRIGGS AND STRAI"rON ENGINE-MODEL NUMBER407777,TYPE NUMBER 0121-E3 050_' 1005 332 _) 10o5 573_ 363 I 72bJ_ 1851 #r 358 GASKET SET 51A_ 868_ _olsO 513_1 943 (_ 691 _ 8822 524_...
  • Page 53 TRACTOR - - MODEL NUMBER 917.272441 BI_IGGS AND STRAI-FON ENGINE-MODEL NUMBER 407777,TYPE NUMBER 0121-E3 PART PART DESCRIPTION DESCRIPTION 690231 Cylinder Assembly 499811 Carburetor Overhaul Kit 499585 Bushing-Cylinder 690952 Spacer-Carburetor 391086 • Seal-Oil 499804 Carburetor 690069 Sump-Engine 690993 Valve-Throttle 499587 Heed-Cylinder No. 1 499805 Throttle Shaft Kit 499595...
  • Page 54 TRACTOR - - MODEL NUMBER 917.272441 BRIGGS AND STRATTON ENGINE-MODEL NUMBER 407777,TYPE NUMBER 0121-E3 PART PART DESCRIPTION DESCRIPTION 691011 Adapter-Air 690966 Wrench-Spark Plug 691012 Cover-Air Guide 690960 Screw (Fuel Pump) 865A 691014 Cover-Air Guide 808656 Pump-Fuel 865B 691015 Cover-Air Guide 690442 Washer (Governor Crank) 690968...
  • Page 55 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SIGHTING GUIDE Operate your Tractor up and down the face of slopes (not greater than 15°), never across the face. Make turns gradu- ally to prevent tipping or loss of control.
  • Page 56 For repair of major brand appliances in your own home... no matter who made it, no matter who sold itJ 1-800-4-MY-HOME Anyame, dayor_ht (1-8oo4694663) (u.sA andCanada) www._ears.com wwwJ_exs.ca For repair of carry-inproducts like vacuums, lawn equipment,and electronics,callfor the nearest Sears Parts and Repair Center. 1-800-488-1222 Anytime, dayor right(U.SA only) V,N_W.seal._com...

Table of Contents