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Craftsman 917.272231 Owner's Manual
Craftsman 917.272231 Owner's Manual

Craftsman 917.272231 Owner's Manual

20 hp electric start 48" mower 6 speed transaxle lawn tractor

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Owner's Manual
ICRAFTSMRN'I
20 HP
ELECTRIC
START
48" MOWER
6 SPEED TRANSAXLE
LAWN TRACTOR
Model No.
917.272231
• Safety
• Assembly
• Operation
• Maintenance
• Repair Parts
CAUTION:
Read and follow all
Safety Rules and Instructions
before operating this equip-
ment,
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pro, Mort - Sat
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Visit our Craftsman website: www.sears.com/craftsman

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Summary of Contents for Craftsman 917.272231

  • Page 1 Call: Read and follow all 1-800-659-5917 Safety Rules and Instructions Sears Craftsman Help Line before operating this equip- 5 am - 5 pro, Mort - Sat ment, Sears, Roebuck and Co., Hoffman Estates, IL 60179 Visit our Craftsman website: www.sears.com/craftsman...
  • Page 2: Table Of Contents

    Parts Ordering ..... Back Cover LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's...
  • Page 3 IMPORTANT: This cutting m achine iscapable ofamputating hands a nd feet and throwing objects. Failureto observe the following safety instructionscould result in serious injury or death. I. GENERAL OPERATION II, SLOPE OPERATION • Read, understand, and follow all Slopes are a major factor related to loss-of- instructionsin the manual and on the control and tipever accidents, which can machine before starting.
  • Page 4 IlLCHILDREN • Never run a machine inside a closed area. Tragic accidents canoccur iftheoperator isnot a lert t othe • Keep nuts and bolts, especially blade presence of children. attachment bolts, tight and keep Children are often attracted to the equipment in good condition.
  • Page 5 • Use slow speed. Choose a lowgear s o ACAUTION: Tow onlythe attachments that y ouwill n othave tostop orshift that are recommended by and comply while ontheslope. with specificaUonsof the manufacturer of • Avoid starting or stopping on a slope. If your tractor.
  • Page 6 PRODUCT SPECIFICATIONS REPAIR AGREEMENT GASOLINE 3.5GALLONS A Repair Agreement is availal_e on this CAPACITY UNLEADED product. Contact your nearest Sears AND TYPE: REGULAR store for details. OIL TYPE SAE 10W30 (above 32°F) CUSTOMER RESPONSIBILITIES (PI-SF-SJ): SAE 5W-30 Ibelow 32°F) • Read and observe the safety rules. OIL CAPACITY: W/FILTER: 4.5 PINTS •...
  • Page 7: Assembly

    Steering Wheel Steedng Steedng Sleeve Mower (5) Retainer Spdngs (double loop) (1)Front Plate Assembly _her (2)Flanged 17/32 x 1_3/16x 12 Pins (1) Knob_ Gauge (2) Retainer Spdngs (single loop) r- (4) Adjusting Bar (4) Shoulder Bolt (4)Washers 3/8 _3/4 x 14 Ga. _ (4) Locknut 318-16 (4) Retainer,S,pn.'ngs (4) Wheels...
  • Page 8 Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness•Review the video cassette before you begin.
  • Page 9: Operation

    2. Pivot seat u pward and remove from (See TO ROLLTRACTOR OFF SKID the cardboard packing. Remove the Operation section for location and cardboard packing and discard. function of controls) 3. Place seat on seat pan so head of 1. Press lift lever plunger and raise shoulder bolt is positioned over large attachment li_ lever to its highest slotted hole in pan.
  • Page 10 ASSEMBLE GAUGEWHEELSTO MOWER DECK TabHole Nose Roller The gauge wheels are designed to keep Lock the mower dock in proper position when "B" Bracket operating mower. Be sure they are propody adjusted to ensure optimum mower performance. 1. Slide gauge wheel bar down into Hex Bolt bracket channel, Be sure that gauge wheel bar aligning boles are on top.
  • Page 11 9. Position front p late assembly between CHECK TIRE PRESSURE front mower brackets. Raise deck and The tires on your tractorwere overinflatsd plate assembly to align holes and at the factory for shippingpurposes. insert flanged pins. Secure pins with Con'ect tim pressure is importantfor best double loop retainer spdngs between cutting performance.
  • Page 12 =/CHECKUST Before you operate and enjoy your new tractor,we wish to assure that you receive the best performance and satisfaction from this quality product. Please review the following checklist: J' All assembly instnJctionshave been completed, / No remaining loose parts in carton. ,/Battery is propedy prepared and charged.(Minimum 1 hour at 6 amps).
  • Page 13 These s ymbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. BATTERY CAUTION OR REVERSE FORWARD FAST SLOW WARNING ENG,REON ENO,NEOFF O,LPRESSURE L,OHTSON ov_.P I" FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT LOCKED...
  • Page 14 KNOWYOURTRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES B EFORE OPERATING YOUR TRACTOR Compare the illustrationswith your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. htSwitch Pos=tion Ammeter Attachment Clutch Switch Plunger Attachment Clutch/Brake...
  • Page 15 The operation ofany tractor can result inforeign o bjects thrown I nto the eyes, which c an result insevere eyedamage. Always wear s afety g lasses eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles, or standard safety glasses.
  • Page 16 The cutting height r ange i s approxi- 1. Select desired height of cut. mately 1-1/2 t o 4".The heights are 2. Start mower blades by engaging measured from theground t otheblade attachment clutch control. tipwith TO STOP MOWER BLADES - the engine not running.
  • Page 17 TOWING CARTS AND OTHER ATTACH- _I_CAUTION: Fill to bottom of gas tank MENTS filler neck. Do not overfill.WIpe off any spilled oil or fuel. Do not store, spill or use Tow only theattachments that are gasoline near an open flame. recommended by and comply with TO START ENGINE specifications of the manufacturer of your...
  • Page 18 • The attachments can be used dudng • If grass is extremely tall, it shouldbe mowed twice to reduce load and the engine warm-up pedod and may possible fire hazard from dded dip- require the choke control be pulled out slightly.
  • Page 19: Maintenance Schedule

    MAINTENANCE SCHEDULE Check Tn Pressure O_mtor R ch=_f_ Lo_. F=_=.= ShamenJReplace Mo_er Blades Check Bauer/Lev_ Clean Batteq/and TenniP4als I1 € T_x]e C_OO_ng Adj _'_t Blacls Belt(s) Tension Ad_ usJ MolJon Belt(s) Terd_on Check Engine _l k_ C lean Filter IW#s= CleanAirScreen Clean Engine Cooling Fh'_ Rep4a_ A_rRtte_Paper Ca_t_ae...
  • Page 20: Maintenance

    IMPORTANT: To ensure proper assemb TRACTOR center hole In blade must align with star Always observe safety rules when on mandrel assembly, performing any maintenance, 4. Reaseembte bex bolt, lock washer BRAKE OPERATION and fiat washer in exact order as if tractor requires more than six (6) feet shown.
  • Page 21 • Keep b attery andterminals TO CHANGE ENGINE OIL clean. • Keep battery bolts tight. Determine temperature range expected • Keep small vent holes open. before oil change. All oil must meet API • Recharge at 6-10 amperes for 1 hour. service classification SF-SJ.
  • Page 22 CLEAN A IR INTAKEICOOLING AREAS Toinsure p roper cooling, make sure the grass s creen, cooling fins, a nd other Foam external surfaces ofthe engine a rekept Pre-Cleaner clean a talltimes. Every 1 00 hours o foperation (mare o ften Rubl under extremely dusty, dirty conditions), Seal...
  • Page 23 _CAUTION: BEFORE PERFORMING ANY SERVICE ORADJUSTMENTS: 1. Depress clutch/brake pedal fully and set perking brake. 2. Place gearshift lever in neutral (N) position. 3. Place attachment clutch in _DISENGAGED" posiUon. 4. Turn ignition key =OFF" and remove key. 5. Make sure the blades and all moving parts have completely stopped. 6.
  • Page 24 Bottom E dge of Bottom E dge of BOTH FRONT LINKS MUST BE EQUAL Mower toGround Mower toGround IN LENGT GROUND LINE -- Suspension Nut "E" Link NOTE: Each full turn of adjustment nut will change mower height about 1/8". •...
  • Page 25 Belt Tension TO ADJUST BRAKE (Disengaged R.H. Yourtractor is equipped with an adjustable position) Mandrel brake system which is mounted on the side of the transaxio. ff tractorrequires more than six (6) font stopping distance at high speed in highest gear on a level dry concrete or paved surface, then brake must be Pulleys adjusted.
  • Page 26 4. Replace washers and snap retaining Electric Clutch ring securely in axle groove. O,atch 5. Replace axle cover. C=utching/" II/ I ]_'_':- _ Ii"_ NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant Stationa may be purchased from your local parts Idler dealer.
  • Page 27 REPLACING BA'I-rERY TO REPLACE FUSE _LCAUTION: Do not short battery Replace with 20 amp automotive-type plug*in fuse. The fuse holder is located terminals by allowing a wrench or any behind the dash. other object to contact both terminals at the came time. Before connecting battery, TO REMOVE HOOD AND GRILL remove metal bracelets, wristwatch ASSEMBLY...
  • Page 28 IMPORTANT: Damage to the needle.= Idle Fuel Adjusting Idle Speed and the seats in carburetor may result Needle _,djuating screw is tamed in too tight. _orew PRELIMINARY SETTING- 1. Be sere you have a clean air filter, Throttle Control the throttle control cable is adjusta properly (see =TO ADJUST CABLE"...
  • Page 29: Storage

    Immediately prepare your t ractor for expedance indicates that alcohol storage attheend oftheseason orifthe blended fuels (called gasohol or using ethanol or methanol) can attract moisture tractor will not be used for 30 days or which leads to separation and formation more.
  • Page 30: Troubleshooting

    TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION Will net start 1. Out of fuel 1. Fill fuel tank. 2. Engine not =CHOKED" 2. See =TO START ENGINE" properly, in Operation section. 3. Engine flooded. 3. Wait several minutes before attempting to start. 4.
  • Page 31 TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION Loss ofpower 1. CuRing toomuch grass/too1. Setin =Higher Cut" positio_ fast. reduce speed. 2. Throttle in =CHOKE M 2. Adjust throttle control. position. 3. Clean underside of mower 3. Build-up of grass, leaves and trash under mower. housing.
  • Page 32 TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION _1owerbladeswlll 1. Obstruction in clutch 1. Remove obstruction. not rotate mechanism. 2. Worn/damaged mower 2. Replace mower drive belt. drive belt. 3. Frozen idler pulley. 3. Replace idler pulley. 4. Frozen blade mandrel. 4. Replace blade mandrel. Poor grass 1.
  • Page 33 TRACTOR --MODEL N UMBER 9 17.272231 SCHEMATIC BAT11ERY FUSE AMME3_R SOLENOID (PEDAL UP) ,(_) SEAT SWtTCH (NOT OCCUFI F ..D) ELECTRIC CLUTCH FUEL I OPERATOR pRESENCE LINE i RELAy #1 SPARK PLUG _uEl_ _AUT-_=_ _pLUGSON Esu,,,o PTO SWITCH C÷GIg+H __0__ C+F,B+E,A+ IGNITION SWITCH...
  • Page 34 TRACTOR-- MODEL NUMBER 917.272231 ELECTRICAL...
  • Page 35 Fuse 73510400 Nut Keps Hex 1/4-20 UNC 145491 Cable,Ground 160784 Switch, Seat 175442 Switch, Ign81on 175447 Key, Molded, Craftsman 178451 Harness, Ignition 175548 Ammeter 15Amp 175549 Hourrneter Snap-In 178461 Switch Pro 3 Pdt Red Delta 17490508 Screw Thdrol 5/16-18 x 1/2...
  • Page 36 TRACTOR - - MODEL NUMBER 917.272231 CHASSISAND ENCLOSURES...
  • Page 37 TRACTOR- - MODEL NUMBER 917.272231 CHASSIS AND ENCLOSURES PART DESCRIPTION 174619 Chassis 176554 Drav/oar 17060612 Screw, 3/8-16 x 3/4 172542)(418 Dash ST[7533710 Bolt, Carrtage 3/8-16 x 1 174996 Panel, Dash, LH 175256 panel, Dash, RH 17490608 Screw Thdrol 3/8-16 x 1/2 174989 Hood Assembly 126938X...
  • Page 38 TRACTOR - - MODEL NUMBER 917.272231 GROUND DRIVE...
  • Page 39 TRACTOR - - MODEL NUMBER 917.272231 GROUND DRIVE PART PART DESCRIPTION DESCRIPTION ..Transaxle (See Breakdown) 169691 Keeper, Beri, Center Span Peeriess206-545C 17060612 Screw 3/8-16 x 3/4 146682 Spring, Return, Brake 123533X Cover_ Pedal 123666X Putiey, Transaxle 175417 Pulley, Ciotch 126197)( Washer 12000028...
  • Page 40 TRACTOR- - MODEL NUMBER 917.272231 STEERINGASSEMBLY...
  • Page 41 TRACTOR - - MODEL NUMBER 917.272231 STEERING ASSEMBLY PART DESCRIPTION 175139)(418 Steedng Wheel 172393 Axle Assembly Cast Iron 169840 Spindle Assembly, LH. 169839 Spindle Assembly, R,H, 6266H Bearing, Race, Thrust, Hardened 121748X Washer 25/32 x 1-516 x 16 Gauge 12000029 Ring, Klip 175121 Dra_ink...
  • Page 42 TRACTOR - - MODEL NUMBER 917.272231 ENGINE OPTIONAL EQUIPMENT Spark Arrester...
  • Page 43 TRACTOR - - MODEL NUMBER 917.272231 ENGINE PART DESCRIPTION 175439X505 Control, Throttle ..Engine, (See Breakdown) Kohler Model Number CV624_5578 149723 Mu61er 146699 Pipe Exhaust LH 146700 Pipe Exhaust RH 171877 Bolt 5/16-18 UNC x 3/4 w/Seres 146629 Shield, Heat Muffler 24-041-02 Muffler Gasket (See Engine Breakdown) 148456...
  • Page 44 TRACTOR - - MODEL NUMBER 917.272231 SEAT ASSEMBLY PART PART DESCRIPTION DESCRIPTION 175134 Sere 72050412 Bolt, Carriage 1/4-20 x 1-1/2 140551 Bracket, Pivot, Seat 121249X Spacer, Split 71110616 Bolt 123740)( Spring 19131610 Washer 13/32 x 1 x 10 Gauge 123976X Lochnut, Flange 1/4 Grade 5 145006 Clip, Push-In Hinged...
  • Page 45 TRACTOR - - MODEL NUMBER 917.272231 DECALS PART PART DESCRIPTION DESCRIPTION 177888 Decal, Hood/Seat Name Pie. 175291 Decal, V-Belt Schematic 177249 Decal, Replacarneot Pads 177889 DecalReplc 177909 Decal, Hood, R.H. 138047 Decal, Battery Diehard 177910 Decal, Hood, LH. 164757 Decal, Hp Engine 156368 Decal, Fender STLT Opr Inst 177913...
  • Page 46 TRACTOR- - MODEL NUMBER 917.272231 LIFT ASSEMBLY...
  • Page 47 TRACTOR- - MODEL NUMBER 917.272231 LIFTASSEMBLY PART DESCRIPTION 176263 Plunger Assembly 159476 Shaft Assembly, UIt 138284 Pin, GrOove 120_2 E-Ring 19211621 Washer 21/32 x 1 x 21 Gauge 120183X Beadng, Nyton 175830 Grip, Handle, Fluted 175370 Link, Lift, LH. 175371 Link, Uft, R.H.
  • Page 48 TRACTOR- - MODEL NUMBER 917.272231 MOWERDECK...
  • Page 49 TRACTOR - - MODEL NUMBER 917.272231 MOWERDECK PART PART DESCRIPTION DESCRIPTION Deck Weldment Mower 48 74780616 BoJtFin Hex 3/8-16 x 1 174348 178944 Bracket Asrn. Sway Bar 72140608 Bolt 3/8-16 x 1 4939M RetainerSpdng 155986X431 Bar Pnt Adj. 130832 Arm, Suspension,, Rear (Sway 156941 Pin Head Rivet Bar)
  • Page 50 TRACTOR-- MODEL NUMBER 917.272231 PEERLESSTRANSAXLE-. MODEL NUMBER206-545C...
  • Page 51 TRACTOR-- MODEL NUMBER 917.272231 PEERLESSTRANSAXLE- - MODELNUMBER 206-545C PART PART DESCRIPTION DESCRIPTION 772147 Transaxle Cover 790079 Brake Lever Screw 1/4 - 20 x 1-1/4" 780086A Needle Beadng 5/8" 792073A 770128 Transaxle Case 792085A Screw 1/4 - 20 x 2 114" 776395 Countershaft 792075...
  • Page 52 TRACTOR - - MODEL NUMBER 917.272231 KOHLER ENGINE-MODELNUMBER CV624,TYPE NUMBER65578 _iCYLINDER HEAD, VALVE AND BREATHER...
  • Page 53 TRACTOR-- MODEL NU MBER 917.272231 KOHLERENGINE-MODELNUMBER CV624,TYPE NUMBER65578 CRANKCASE HEADNALVFUBREATHER PART PART DESCRIPTION DESCRIPTION 24-033-0t-S Kit. breather cover w/gasket 24-032-01-S Seal, oil front (Ir_ludes 2-4) Crankcase 24-C,41-23-S Gasket, breather (USE: Mlaiblock 24 782 24) 24-096-59-S Cover, breather 24-294.13-S Fltfln 25-139-60-S plug, alien hd.
  • Page 54 TRACTOR-- MODEL NUMBER 917.272231 KOHLER ENGINE-MODEL NUMBERCV624, TYPE NUMBER65578 IGNITIONIELECTRICAL BLOWER HOUSING AND BAFFLES I :)'allumaae ou telectrigue Habitation de souffleur et Ddc_lefl_l e ,,,_.tl iil.._ AIR INTAKE...
  • Page 55 TRACTOR - - MODEL NUMBER 917.272231 KOHLER ENGINE-MODELNUMBERCV624,TYPE NUMBER 65578 IGNITION/CHARGING BLOWER HOUSING & BAFFLES PART PART DESCRIPTION DESCRIPTION 24-027-20-S Housing, blower 54-755-15-S Kit, grass screen (incl. 2-4) (Includes 2-4,and 113 18-S) 24-100-01-S Nut plastic 3) Pug, button 9/16 M-403025-S Screw, he_.
  • Page 56 TRACTOR - - MODEL NUMBER 917.272231 KOHLER ENGINE-MODELNUMBER CV624,TYPE NUMBER65578 ENGINE CONTROLS STARTING SYSTEM I O_maffant Svst_mel _oteur Contr61e OIL PAN I LUBRICATION De L'HuIle Pan Lubrlflcatlon...
  • Page 57 TRACTOR-- MODEL NUMBER 917.272231 KOHLER ENGINE-MODELNUMBER CV624,TYPE NUMBER 65578 STARTING SYSTEM OIL PAN/LUBRICATION PART PART DESCRIPTION DESCRIPTION M-839080-S Screw, hex. flange 24-199-07-S Pan, oil assembly M8x1.25x80 _ncludes 2-10) 25-098-08-S Starter, solenoid shift M-645025-S crew, hex. flange assembly (Includes 4- M6x1.0x25 M-631005-S Washer, plain 6 mm M-841080-S...
  • Page 58 TRACTOR - - MODEL NUMBER 917.272231 KOHLER ENGINE-MODEL NUMBERCV624, TYPE NUMBER 65578 CRANKSHAFT Vilebrequin EXHAUST EchaDDement I FUEL SYSTEM Fuel Svst_mel...
  • Page 59 TRACTOR- - MODEL NUMBER 917.272231 KOHLER ENGINE-MODELNUMBERCV624,TYPE NUMBER 65578 FUEL SYSTEM CRANKSHAFT PART PART DESCRIPTION DESCRIPTION Kit, carburetor wl 24-014-42-S Crankshaft (Includes 24-853-25-S gaskets (Includes 2-4) 52-139-09-S Plug, cup 24-041-15-S Gasket, carburetor 24-053-25 Carburetor assembly (For information only EXHAUST PART available separately) Service with kits 24-...
  • Page 63 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SIGHTING " GUIDE Operate your Tractor up and down the face of slopes (not greater than 15 °) never across the face. Make turns gradu- atly to prevent tipping or loss of control.
  • Page 64 For repairofmajor brand appUarlces I n your own home... no matter who made it, no mattor who sotd W 1-8@0-4-MY-HOME _ A_, dayorr_ (1-800-4e_63) (U.S.A. and Canam) For repairofcarry-inproducts likevacuums, lawll equipment,and aiectronics,call for_qerP-.arest Sears Parts and Repair Center. 1-800-488-1222 day orrighHU.S.A orJy) www.l_aNu_om For_e rep_cementparts,aocessoriesand owner's manuals...