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Char-Broil 463436813 Product Manual

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t®
Grilling's Juicy Little Secret
TM
PRODUCT
GUIDE
MODEL
463436813
PerformanceT35G4
iMPORTANT: Fi, out the product record information below.
Serial Number
See ratinglabel on grill for serialnumber.
Date Purchased
Forsupportandto registeryour
grill, pleasevisit us at
www.charbroil.corn
if you havequestionsor need
assistanceduringassembly,
pleasecall 1-888-430-7870.
© 2013 Char-Broil,LLC Columbus,GA 31902
Printedin China
Assembly instructions© 2013
11/08/12• G458-001-010801

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Summary of Contents for Char-Broil 463436813

  • Page 1 Fi, out the product record information below. Serial Number See ratinglabel on grill for serialnumber. Date Purchased Forsupportandto registeryour grill, pleasevisit us at www.charbroil.corn if you havequestionsor need assistanceduringassembly, pleasecall 1-888-430-7870. © 2013 Char-Broil,LLC Columbus,GA 31902 Printedin China Assembly instructions© 2013 11/08/12• G458-001-010801...
  • Page 2 iiiii,, ForYourSafety........If you smell gas: GrillingGuide........1. Shut off gas to the appliance. Useand Care ........8-13 2. Extinguish any open flame. LimitedWarranty ........3. Open lid. PartsList.......... 4. If odor continues, keep away from the appliance and immediately call your gas PartsDiagram ........

  • Page 3: California Proposition

    CAUTION CALIFORNIA P ROPOSITION 65 1.Combustible by-products produced whenusing this productcontainschemicals knownto theState of California to causecancer, b irthdefects,or otherreproductive harm. This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth defects or other reproductive harm.
  • Page 4 Temperature - Convective Grills ONLY. The temperature gauge in the hood of your new grill measures air temperature. The air temperature inside your grill will never First Time Use be as hot as the temperature at the cooking surface. Read yourAssembly Manual and ensure the grill is put together properly.

  • Page 5: Food Safety

    Rotisserie C ooking Rotisserie cooking is best for'round' meat, such aslarge roasts, whole poultry, andpork.Itgenerally requires anaccessory motor Outdoor grilling i sreally q uite simple. You'll succeed with and spitrodthatallows t hemeat tobeturned a taconstant burgers, dogs, o rsteaks u sually o nyour v ery first t ry.With speed.
  • Page 6 Wood Chips For extra smoke flavor when grilling, try adding wood chips. Cooking onyour n ew grill i sahands-on experience, anditis Soak the chips in water for approximately 30 minutes before recommended toremain o utside w ithyour g rill w hile cooking. adding to a smoke box or pan.

  • Page 7: Routine Care

    Use non-abrasive scouring powder for stubborn stains. The Char-Broil® grill is equipped with Gear Trax which allow for the easy mounting of our unique line of Gear Trax Painted surfaces: Wash with mild detergent or non-abrasive accessories.
  • Page 8 LP Cylinder •The LP cylinder used with your grill must meet the following requirements: •Use LP cylinders only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. • NEVER store a spare LP cylinder under or near •LP cylinders must be constructed and marked in accordance the appliance or in an enclosed area,...
  • Page 9 LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing I.LP cylinder must be properly secured onto grill. (Refer to your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.Turn all control knobs to the OFF position.
  • Page 10 Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
  • Page 11 Safety Tips A Before opening LP cylinder valve, check the coupling nut for tightness. A When grill is not in use, turn off all control knobs and LP For Safe Use of Your Grill and to Avoid Serious cylinder valve. Injury: A Never move grill while in operation or still hot.
  • Page 12 Burner Flame Check • Remove cooking grates and flame tamers. Light burners, rotate knobs from HIGH to LOW. You should see a smaller flame in LOW position than seen on HIGH. Perform burner flame check Turn controls and gas source or tank OFF when not on sideburner, also.

  • Page 13: Spider Alert

    Remove carryover tubes and burners. CAUTION Detach electrode from burner. NOTE: Removal/Detachment method will depend on the burner configuration. See different configurations in illustrations below. Carefully lift each burner up and away from valve openings. SPIDER ALERT! We suggest three ways to clean the burner tubes. Use the one easiest for you.
  • Page 14 This warranty only applies to units purchased from an authorized retailer. ManuPacturer warrants to the oxiginal consurner-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under nolTnal and reasonable home use for the periods indicated below beginning on the date of purchase*.
  • Page 15 TOPLID DOOR,LEFT,NO HANDLE LOGOPLATE HANDLEF/DOOR HANDLE, T OPLID DOOR,RIGHT,NOHANDLE HARDWARE F/TOP LIDASSEMBLY ELECTRONIC IGNITION MODULE RUBBERBUMPER,RECTANGLE, F/TOP LID CAP, F/ELECTRONIC IGNITION MODULE RUBBERBUMPER,ROUND IGNITOR WIRE,F/SlDEBURNER FIREBOX GRATE,F/SlDEBURNER HOSEVALVE REGULATOR -I-r TANKEXCLUSION, WIRE MAINBURNER SPRINGPiN, F/DOOR ELECTRODE SET, F/MAIN BURNER, 9 00MMWIRE FIXEDPiN, F/DOOR GREASECUP ELECTRODE SET, F/MAIN BURNER, 4 50MMWIRE...
  • Page 16 ..'¸ j_i ¸ PP _QQ N!_iii!iiii!i...
  • Page 17 Placebottomshelf betweenside panelswith cut out holefor LPcylinderon left.Attachto left and rightside panelswith 1/4- 20×2-3/8"machine screws and 1/4-20flange nuts at front,and 1/4-20×2-3/8"machine screws and 1/4-20flange nuts at rear. RightSide Panel LeftSide Panel 1/4-20×2-3/8" MachineScrew Qty.4 1/4-20 Flange Nut Qty.4 BottomShelf attachto bottomshelf with#8x3/8" sheet metal screws. •...
  • Page 18 " Hooktank exclusionwireonto theholeson backpanel,attachotherendsto bottomshelfwith #8x3/8" sheet metal screws. Back Panel #8×3/8" SheetMetalScrews Qty.2 " Placefront door braceas shown. Attachto left and rightside panelswith 1/4-20×2-3/8"machine screws and 1/4-20flange nuts. 1/4-20x2-3/8" Machine Screw Qty.4 1/4-20 Flange Nut Qty.4 FrontDoorBrace...
  • Page 19 " Insert tank exclusion wire frame i nto the hole onback p anel, attach o ther end tofront door b race with #10=24x3/8" machine screw and #10=24 flange n ut. #10-24×1/2" Machine Screw Qty. 1 #10-24 Flange Nut Qty. 1 Turn a ssembly upside down.
  • Page 20 Attach weight block t obottom s helf with 1/4-20×2" machine screws and1/4-20 flange n uts. 1/4-20FlangeNut WeightBlock i_i_i_iil ¸_¸ _iiiiiiF" _ !!!!iii!_!i_i!_ 1/4-20x2" 1/4-20 Machine Screw Flange Nut Qty. 2 Qty. 2 • Turnassemblyupright. " This step requires two people to lift and positiongrill headontocart. "...
  • Page 21 • Tightenthe pre-installed screwssecurely.Attachwith 1/4-20x1/2"screws asshown (B). • Installsideshelf assemblyontothe pre-installed screwslocatedon the rightside of firebox(A). Right Side Shelf 1/4-20x1/2" Screw Qty.2 • Attachfasciato fireboxwith #8×3/8" sheet metal screws. Fascia, RightSide Shelf #8×3/8" Sheet Metal Screws Qty.2...
  • Page 22 " Installsideburnersideshelf assemblyontothe pre-installed screwslocatedon the left sideof firebox(A). " Tightenthe pre-installed screwssecurely.Attachwith 1/4-20x1/2"screws asshown (B). 114.20×112" Side burnerShelf Screw Qty. 2 " Attachfasciato fireboxwith #8x3/8" sheet metal screws. Fascia, Sideburner Shelf #8×3/8" sheet metal screws Qty.2...
  • Page 23 " Attachsidebumerbeze_andvaivewith#8.32x318"Stain_essSteeiserews(A). PIacesidebumeri_bsh_fNakesureva_veisinsidesidebumertu_Attachsidebumer_4th#8win_nut_8_H_kventudc_ip to side burnertube and ar®nd manifold. A[tach sid@umer ignibr wireto e[ectrode (C). * Press side burner control knob onto valvestem (D). Pla_ grate ontoside b_me_shelf (E)o #8 wing nut Sidebumer Valve Ventud Clip #8-3_3_'8_ #8 Wing Nut Stainless S_e_Screw Qty.
  • Page 24 " Untie the wires from the manifold at back of control panelif you can not see the wires. " Connecteachof the wiresfrom the mainburnerelectrodes, a nd sideburnerelectrodeinto theback of the ElectrodeIgnitionModule. Total(4) connections,shownA. " Connectthe two wires(Aand B) fromthe switchwiringharnessinto the backof the ElectrodeIgnitionModule. Total(2) connections,shownA.
  • Page 25 • Attachhandleto doorwith #10-24x1/2"machine screws, 5ramlock washers and 5ramflat washers (A). " Inserthinge pinon bottomshelf into holein door.Pressupperhinge pin in front door brace,alignhole on top of door,and release hinge pin intodoor. " HangIR Cleaningtool on the slot of rightdoor back panel(B). HingePin hole Hinge Pin hole 5mm LockWasher...
  • Page 26 " Inserttem_rature gauge steminto the biggerhole as shownA, Make sure the gaugeis pushed inas far as it wi}lgo, then push the gauge downwarduntil it clips into the panei shown B/C, * Place heattents over burnersby inseriing tabs into s!ois infronl of firebox, Note: Notch on lhe end of fiame tamersshould fit over protrusionson the rear waii of firebox,...
  • Page 27 Placecookinggratesontograterests. Insertendsof WarmingRackpivotwire into holesin sidesof gril lid. Insertendsof WarmingRackleg wire into holesin sidesof firebox. NOTE:Pivotand leg wires,runningside-to-side, s houldbe underwires runningfront-to-back. I f pivotand leg wires are on top, WarmingRackis installedupside-down. g Rack LegWire Cooking Grate " Hanggreasecup clipfrom bottomof fireboxand placegreasecup into greasecupclip. !l n[ T ,o.
  • Page 28 " LP tank is soldseparately. U se onlywith an OPD(over-fillprotectiondevice)equippedLP tank.Fill and leak-check beforeattaching to grill and regulator. S ee Use and Caresection to correctly LeakTest and perform the Burner Flame Check. " PlaceLp tank intohole in bottomshelfwith tank collaropeningfacingto side as shown.Fingertightentank retainerscrewto hold LP tanksecurelyin place.Insertregulatorthroughthelarge hole on left side panel.

  • Page 29: Troubleshooting

    DANGER; if a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department, Gasleakingfrom • Damagedhose. •Turnoff gas at LP cylinderor at sourceon naturalgassystems.If cracked/cut/burned anythingbut burned,replacevalve/hose/regulator. If burned, hose. discontinueuseof productuntila plumberhas investigated cause and corrections are made.
  • Page 30 Troubleshooting (continued) ELECTRONIC IGNITION: Burner(s)will not light usingignitor. • Nospark,no ignitionnoise. • SeeSectionI of ElectronicIgnitionSystem. (See ElectronicIgnition Troubleshooting a lso) • Nospark,someignitionnoise. • SeeSectionII of ElectronicIgnitionSystem. • Sparks,but notat electrodeor at full • SeeSectionIII of ElectronicIgnitionSystem. strength. Burner(s)will not • See"GAS ISSUES:"on previouspage. matchlight.

  • Page 31: Troubleshooting - Electronic Ignition

    Troubleshooting - Electronic ignition pmm ! SECTION I Nosparksappearat • Battery not installed • Checkbatteryorientation. • Installbattery(makesurethat "+"and "-" anyelectrodeswhen properly. connectorsare orientedcorrectly, w ith "+"end up ElectronicIgnitionButton and "-" enddown.) is pressed;no noise can be heardfromspark • Deadbattery. • Has batterybeen used •...
  • Page 35 We respect your privacy. I Respetamos su privacidad. I Nous respectons votre vie priv_e. iiii; • If you prefer not to receive special offers and promotions from Char-Broil, please check here: • Marque aqui si no desea recibir ofertas y promociones...
  • Page 36 FO YOU PURCHAS Grilling's Juicy Little Secret 'M OKOU " Valuable product information " Inspiring grilling accessories " Reliable customer support " Delicious recipes and tips from chefs " Exciting events and promotions " And much more!

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