Char-Broil 463420510 Product Manual

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The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-Broil®; America's Legendary

Barbeque Company®; American Gourmet®; Bandera®; Brush Hawg®; CB 940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; Everybody Grills®; Everybody

Outside®; FastStart®; Grill 2 Go®; Grill 2 Go® Express®; Grill Lovers®; Infrared Grilling That's All About U®; Keepers of the Flame®; New Braunfels Smoker

Company®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Pro-Sear®; RED®; Quantum®; Santa Fe®; Sear and Grill®; Sierra®; Signature Series®; Sure2Burn®;

The Big Easy®; Trentino®; U®; Wild West Tradition®; and the following marks:

The following are trademarks of W.C. Bradley Co.: Advantage Series™; Auto-Clean™;Chef Tested™; Commercial Series™; Designer Series™;; Diamond Flame™;

Double Chef™; Fireball™; Firenzy™; FlavorMaster™;Front Avenue™; Grill 2 Go® Advantage™; Hog and Yard Bird™; H20 Smoker™; Infrared. Grilling's Juicy Little

Secret™; Incredible Taste. Infallible Results™; Infrared Inside™; Insure™; Let's Grill Something Together™; Lev-Alert™; Longhorn™; Magneto™; Precision

Flame™; Quick2Burn™; QuickSet™; Ready When You Are™; Season, Set, And Savor™; Sizzle On The Grill™; Signature Series™; SureFire™; The Minute

Grill™;Torchfork™; Universal Grill Parts™; You Bring the Party™

Protected under one or more of the following U.S. Patents: 5,421,319; 5,458,309; 5,579,755; 5,996,573; 6,135,104; 6,279,566; 6,331,108; 6,484,900; 6,526,876; 6,595,197; 6,640,799; 6,640,803; 6,729,873; 6,739,473; 6,749,424; 6,792,935; 6,951,213; 7,047,590;

7,516,693; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910; D405,643; D406,005; D406,009 ; D413,043; D413,229; D414,982; D415,388; D416,164; D416,441; D417,587; D417,588; D422,516; D423,274; D423,876; D428,303; D430,772; D435,396;

D436,004; D438,059; D438,060; D438,427; D439,110; D442,505; D443,179; D443,354; D443,464; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; D448,616; D448,975; D449,492; D450,544; D451,759; D454,028; D454,031; D455,205; D455,206;

D456,202; D456,222; D456,223; D457,789; D458,520; D458,760; D458,802; D459,088; D459,148 D459,149; D459,161; D459,163; D459,586; D459,943; D460,312; D460,313; D460,318; D461,359; D465,123; D465,693; D466,307; D466,439; D466,752; D473,414;

D474,371; D477,498; D477,501; D477,504; D477,506; D477,746; D478,471; D478,472; D480,914; D491,410; D494,009; D494,413; D498,523; D500,359; D504,048; D530,098; D535,000; Canada:D97,504;D99,355; D102,037; D104,200;D108,377; 2,315,567;

TEC™ is a trademark of Tec Infrared Grills.

Printed in China

PRODUCT GUIDE

MODEL 463420510

IMPORTANT: Fill out the product record information below.

Serial Number

See rating label on grill for serial number.

Date Purchased

For support and to register your

grill, please visit us at

www.charbroil.com

If you have questions or need

assistance during assembly,

please call 1-800-241-7548.

Estimated assembly time: 35-40 minutes

12/23/09 • G438-001-010803

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Troubleshooting

Summary of Contents for Char-Broil 463420510

Page 1 PRODUCT GUIDE MODEL 463420510 IMPORTANT: Fill out the product record information below. Serial Number See rating label on grill for serial number. Date Purchased For support and to register your grill, please visit us at www.charbroil.com If you have questions or need assistance during assembly, please call 1-800-241-7548.
Page 2: Table Of Contents
TABLE OF CONTENTS DANGER For Your Safety ........2-3 If you smell gas: Grilling Guide.
Page 3 WARNING CAUTION CALIFORNIA PROPOSITION 65 Using pots larger than 6 quarts in capacity could exceed weight limit of the 1. Combustion by-products produced when using this product contain chemicals known to the State of side burner shelf California to cause cancer, birth defects, and other or side shelf, reproductive harm.
Page 4: Grilling Guide
GRILLING GUIDE – Getting Started Temperature The temperature gauge in the hood of your new grill measures air temperature. The air temperature inside your grill will never First Time Use be as hot as the temperature at the cooking surface. Read your Assembly Manual and ensure the grill is put together properly.
Page 5 Rotisserie Cooking GRILLING GUIDE – Grilling 101 Rotisserie cooking is best for 'round' meat, such as large roasts, whole poultry, and pork. It generally requires an accessory motor Outdoor grilling is really quite simple. You'll succeed with and spit rod that allows the meat to be turned at a constant burgers, dogs, or steaks usually on your very first try.
Page 6 Wood Chips GRILLING GUIDE – Tips & Tricks For extra smoke flavor when grilling, try adding wood chips. Cooking on your new grill is a hands-on experience, and it is Soak the chips in water for approximately 30 minutes before recommended to remain outside with your grill while cooking.
Page 7 Cooking surfaces: If a bristle brush is used to clean any of the GRILLING GUIDE – Cleaning Your Grill grill cooking surfaces, ensure no loose bristles remain on cooking Why Clean? surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot.
Page 8: Use And Care
LP Cylinder USE AND CARE •The LP cylinder used with your grill must meet the following requirements: DANGER •Use LP cylinders only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. •...
Page 9 LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing 1.LP cylinder must be properly secured onto grill. (Refer to your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.Turn all control knobs to the OFF position.
Page 10 Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
Page 11 Safety Tips WARNING Before opening LP cylinder valve, check the coupling nut for tightness. When grill is not in use, turn off all control knobs and LP cylinder valve. For Safe Use of Your Grill and to Avoid Serious Never move grill while in operation or still hot. Injury: Use long-handled barbecue utensils and oven mitts to avoid •...
Page 12 Ignitor Lighting (continued) Burner Flame Check 8. For grills equipped with ELECTRONIC IGNITION at • Remove cooking grates and flame tamers. Light burners, rotate each burner: knobs from HI to LOW. You should see a smaller flame in Repeat steps 4 through 6 to light each burner. LOW position than seen on HI.
Page 13: Spider Alert
3. Remove carryover tubes and burners. CAUTION Detach electrode from burner. NOTE: Removal/Detachment method will depend on the SPIDER ALERT! burner configuration. See different configurations in illustrations below. 5. Carefully lift each burner up and away from valve openings. We suggest three ways to clean the burner tubes. Use the one SPIDER AND WEBS easiest for you.
Page 14: Limited Warranty
LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.
Page 15: Parts List
PARTS LIST Key Qty Description Key Qty Description 1 FIREBOX, GRILL BOTTOM 1 FRONT DOOR BRACE 4 MAIN BURNER 1 DOOR 1 ELECTRODE, MAIN BURNER 1 TANK EXCLUSION WIRE, LOWER 3 BURNER CARRY OVER TUBE 1 TANK EXCLUSION WIRE, UPPER 1 CONTROL PANEL, MAIN 2 CASTER, FIXED 1 ELECTRONIC IGNITION MODULE...
Page 16: Parts Diagram
PARTS DIAGRAM...
Page 17: Assembly
ASSEMBLY Attach the two locking casters at the rear of the bottom shelf and the two Fixed casters at the front. Use the provided caster wrench to fully tighten casters. Fixed caster Locking caster Bottom shelf Attach cart frames to bottom shelf using three 1/4-20x1/2” 1/4-20x1/2”...
Page 18 Attach front brace to cart frames using two #10-24x1/2” screws, 5mm lock washers and 5mm flat washers on each side. Magnet #10-24x1/2" screws 5mm flat washers 5mm lock washers Attach rear cart brace to cart frames using two #8-32x3/8” screws, 4mm lock washers and 4mm flat washers on each side. 4mm flat washers #8-32x3/8”...
Page 19 Insert wire ends on lower tank exclusion wire into bottom shelf (A). Attach with two #8-32x3/8" screws diagonally. Place upper tank exclusion wire on front brace and back brace as shown, secure with two #8-32x3/8" screws and #8-32 flange nuts Magnet Front brace #8-32...
Page 20 This step requires two people to lift and position grill head onto cart. Carefully lower the grill head onto the cart. Make sure the regulator hose is hanging outside the cart. Insert 1/4-20x1/2" screws through side panels and firebox in all four corners. Secure with fiber washers and 1/4-20 flange nuts.
Page 21 Repeat step 7 (A) on left side shelf. Hang sideburner shelf on the tabs mounted on the firebox. Attach shelf brackets to cart side panel using two 1/4-20x1/2" screws, fiber washers and 1/4-20 flange nuts on each bracket (A). Secure fascia to firebox using two 1/4-20x1/2"...
Page 22 Insert sideburner burner into sideburner drip pan (A), making sure burner tube engages sideburner valve. See illustration (B) for proper burner-to-valve engagement. Center stud on bottom of burner fits into center hole in sideburner drip pan. Secure burner to drip pan with one wing nut (C). Finally connect sideburner ignitor wire to sideburner electrode. Sideburner Burner Sideburner Ignitor Wire...
Page 23 Place sideburner cooking grate in drip pan. Sideburner Cooking Grate Place four flame tamers over burners by inserting tabs into slots in front of firebox. Opposite ends of flame tamers rest on pins in back of firebox. Flame tamer...
Page 24 Place cooking grates into grill bottom. Cooking Grates To assemble Swing Away, first insert pivot wire into holes in Pivot wire side of grill lid. Second, insert leg wires into holes in sides of grill bottom. Grate wires running front to back should be facing upward side to side wires downward.
Page 25 Hang grease cup wire from bottom of firebox and CAUTION place grease cup into grease cup wire. Failure to install cup will cause hot grease drip from bottom of grill with risk of fire or property damage. Grease Cup Wire Grease Cup Unscrew ignitor cap and place AA battery into ignitor slot with positive end (+) facing outward.
Page 26: Assembly
LP tank is sold separately. Fill and leak check the tank (see Use & Care section) before attaching to grill and regulator. Once tank has been filled and leak checked, place tank into tank hole in bottom shelf. Make sure tank valve is facing front of grill.
Page 27: Troubleshooting
EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution Gas leaking from • Damaged hose. • Turn off gas at LP cylinder or at source on natural gas systems. If cracked/cut/burned anything but burned, replace valve/hose/regulator.
Page 28 Troubleshooting (continued) Problem Possible Cause Prevention/Solution Burner(s) will not light ELECTRONIC IGNITION: using ignitor. • No spark, no ignition noise. • See Section I of Electronic Ignition System. (See Electronic Ignition Troubleshooting also) • No spark, some ignition noise. • See Section II of Electronic Ignition System. •...
Page 29: Troubleshooting
Troubleshooting - Electronic Ignition Problem (Ignition) Possible Cause Check Procedure Prevention/Solution SECTION I No sparks appear at • Battery not installed • Check battery orientation. • Install battery (make sure that “+” and “–” any electrodes when properly. connectors are oriented correctly, with “+” end up Electronic Ignition Button and “–”...
Page 30 NOTES...
Page 31: Registration Card
Warranty Registration Department P.O. Box 1240 Columbus, GA 31902-1240...

Char-Broil 463420510 Product Manual

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