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Char-Broil 463269011 Product Manual
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Char-Broil 463269011 Product Manual

Char-Broil 463269011 Product Manual

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Conversion to Natural Gas requires
Conversion Kit #5729581
The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-Broil®; American Gourmet®;
Bandera®; Brush Hawg®; CB 940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; Everybody Grills®; Grill 2 Go®; Grill 2 Go® Express®; Grill Lovers®; Infrared
Grilling That's All About U®; Keepers of the Flame®; Magneto®; New Braunfels Smoker Company®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Pro-Sear®;
RED®; Quantum®; Santa Fe®; Sear and Grill®; Sierra®; Signature Series®; Sure2Burn®; The Big Easy®; U®; Wild West Tradition®; and the following marks:
The following are trademarks of W.C. Bradley Co.:America's Legendary Barbeque Company™; Advantage Series™; Auto-Clean™;Chef Tested™; Commercial
Series™; Designer Series™;; Diamond Flame™; Double Chef™; Everybody Outside™; FastStart™; FlavorMaster™; Front Avenue™; Grill 2 Go® Advantage™;
Grill 2 Go® Ice™; Hog and Yard Bird™; H20 Smoker™; Infrared. Grilling's Juicy Little Secret™; Incredible Taste. Infallible Results™; Infrared Inside™; Let's Grill
Something Together™; Longhorn™;; Precision Flame™; Quick2Burn™; QuickSet™; Ready When You Are™; Season, Set, And Savor™; Sizzle On The Grill™;
SureFire™; Torchfork™; Trentino™; Universal Grill Parts™; You Bring the Party™
© 2010 Char-Broil, LLC Columbus, GA 31902
PRODUCT GUIDE
MODEL 463269011
IMPORTANT: Fill out the product record information below.
Serial Number
Date Purchased
For support and to register your
grill, please visit us at
www.charbroil.com
If you have questions or need
assistance during assembly,
Please call 1-888-430-7870.
®
TEC™ is a trademark of Tec Infrared Grills.
Printed in China
See rating label on grill for serial number.
Estimated assembly time: 30-40 minutes
®
Assembly instructions © 2010
12/03/10 • G354-001-010801

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Summary of Contents for Char-Broil 463269011

  • Page 1 Conversion Kit #5729581 The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-Broil®; American Gourmet®; Bandera®; Brush Hawg®; CB 940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; Everybody Grills®; Grill 2 Go®; Grill 2 Go® Express®; Grill Lovers®; Infrared Grilling That’s All About U®;...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS DANGER For Your Safety ........2-3 If you smell gas: Use and Care .
  • Page 3 WARNING CAUTION CALIFORNIA PROPOSITION 65 Using pots larger than 6 quarts in capacity could exceed weight limit of the 1. Combustion by-products produced when using this product contain chemicals known to the State of side burner shelf California to cause cancer, birth defects, and other or side shelf, reproductive harm.
  • Page 4 LP Cylinder USE AND CARE •The LP cylinder used with your grill must meet the following requirements: DANGER •Use LP cylinders only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. •...

  • Page 5: For Your Safety

    LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing 1.LP cylinder must be properly secured onto grill. (Refer to your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.Turn all control knobs to the OFF position.
  • Page 6 Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
  • Page 7 Safety Tips WARNING  Before opening LP cylinder valve, check the coupling nut for tightness.  When grill is not in use, turn off all control knobs and LP For Safe Use of Your Grill and to Avoid Serious cylinder valve. ...
  • Page 8 Burner Flame Check WARNING • Remove cooking grates and troughs. Light burners, rotate knobs from HI to LOW. You should see a smaller flame in the LOW position than seen on HI . Perform burner flame check Turn controls and gas source or tank OFF when not on sideburner, also.

  • Page 9: Spider Alert

    Cleaning the Burner Assembly CAUTION Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. 1. Turn gas OFF at control knobs and LP cylinder. SPIDER ALERT! 2. Remove cooking grates and troughs. 3.

  • Page 10: Limited Warranty

    LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.

  • Page 11: Parts List

    PARTS LIST Description Description LOCKING CASTER DOOR HANDLE FIXED CASTER FLAME TAMER BOTTOM SHELF COOKING GRATE, MAIN DOOR MAGNET ASSEMBLY WARMING RACK LEFT SIDE PANEL CYLINDER SCREW F/ TANK RIGHT SIDE PANEL SECURE GREASE TRAY FIREBOX EMITTER TRAY,F/COOKING GRATE HEAT SHIELD, F/ CONTROL PANEL MATCH HOLDER MAIN BURNER ELECTRODE, F/MAIN BURNER,...

  • Page 12: Parts Diagram

    PARTS DIAGRAM...

  • Page 13: Assembly

    ASSEMBLY Place bottom shelf upside down. Insert Bent U Pin into the caster mounting plate to lock it in place, shown A. Spin the caster clockwise into the threads on the bottom shelf until secure. Remove the Bent U Pin and repeat for remaining casters.
  • Page 14 This step requires two people to lift and position grill head onto cart. Carefully lower the grill head onto the cart, aligning slots at bottom of grill head with posts on cart side panels. Make sure the regulator hose is hanging inside the cart. Grill head Regulator hose Right side panel...
  • Page 15 Insert front brace under control panel and between cart side panels. Secure using two 1/4-20x1½” screws, 7mm lock washers, and 7mm flat washers on each side. NOTE: MAKE SURE THAT THE FRONT BRACE IS MOUNTED IN THE MOST DOWNWARD POSITION WHEN ASSEMBLED TO CART.
  • Page 16 Attach foldable side shelf brackets to the tracks under left side shelf using one shoulder screw, 7mm flat washer, 7mm lock washer and 1/4” nut each side, shown A/B. Pull foldable side shelf outward and press it down, shown C. Push foldable side shelf toward left side shelf untill they gather up, shown D.
  • Page 17 Remove the two screws and washers which were attached on left side of firebox front, shown A. Insert flange on left side shelf into side shelf brackets on side of firebox, shown B . Attach left side shelf using two 1/4-20X1/2” small head screws, 7mm flat washers, 7mm lock washers and 1/4” nuts, shown C.
  • Page 18 On back of grill, place upper back panel between side panels, using two 1/4-20x1½” screws, 7mm lock washers and 7mm flat washers on each side. 1/4-20x1½” screw 7mm flat 7mm lock washer washer Insert left and right grease tray rails into slots beneath grease tray opening in upper back panel, shown A.
  • Page 19 On back of grill, slide grease tray into opening in upper back panel. CAUTION Failure to install grease tray will cause hot grease to drip from bottom of grill with risk of fire or property damage. Grease tray Release the cap and nut from electronic ignition module. Attach electronic ignition module to the cart right side panel with the nut and cap, shown A.
  • Page 20 Insert hinge pin on bottom of door into hole in bottom shelf. Press upper hinge pin in front brace, align hinge hole on top of door, and release hinge pin into door. PRESS Top of door Door Hinge pin on bottom of door Install flame tamers by sliding one end of each flame tamer into slots at front of firebox and resting opposite end on pins in back of firebox.
  • Page 21 Place cooking grates and stainless steel emitters into the firebox, shown A. Insert the two wire ends at rear of warming rack into holes in back of firebox. Front wires of warming rack rest on sides of firebox. Cooking grate IMPORTANT: Stainless steel emitters must be placed keeping both flat walls overlapped to prevent any flare-up.
  • Page 22 LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use & Care section). Once cylinder has been filled and leak checked, place cylinder into hole in bottom shelf. Make sure cylinder valve is facing front of grill.

  • Page 23: Troubleshooting

    EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution Gas leaking from • Damaged hose. • Turn off gas at LP cylinder or at source on natural gas systems. If cracked/cut/burned anything but burned, replace valve/hose/regulator.
  • Page 24 Troubleshooting (continued) Problem Possible Cause Prevention/Solution Burner(s) will not light ELECTRONIC IGNITION: using ignitor. • No spark, no ignition noise. • See Section I of Electronic Ignition System. (See Electronic Ignition Troubleshooting also) • No spark, some ignition noise. • See Section II of Electronic Ignition System. •...
  • Page 25 Troubleshooting - Electronic Ignition Problem (Ignition) Possible Cause Check Procedure Prevention/Solution SECTION I No sparks appear at • Battery not installed • Check battery orientation. • Install battery (make sure that “+” and “–” properly. any electrodes when connectors are oriented correctly, with “+” end up Electronic Ignition Button and “–”...
  • Page 26 NOTES...
  • Page 27 Warranty Registration Department P.O. Box 1240 Columbus, GA 31902-1240...