Carrier 40QAC Installation Instructions Manual
Carrier 40QAC Installation Instructions Manual

Carrier 40QAC Installation Instructions Manual

Ceiling-suspended duct free split system
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40QAC / 38HDR
40QAQ / 38QRR
Ceiling---Suspended Duct Free Split System
Sizes 018 to 060
40QAC, QAQ Unit
38HDR, QRR Unit
NOTE: Read the entire instruction manual before starting the
installation.
WARNING
!
UNIT OPERATION AND SAFETY HAZARD
Failure to follow this warning could result in personal injury or
equipment damage.
Puron refrigerant systems operate at higher pressures than
standard R- -22 systems.
possible personal injury, do not use R- -22 service equipment or
components on Puron refrigerant equipment.

Installation Instructions

the environmentally sound refrigerant
To avoid damage to the unit or

SAFETY CONSIDERATIONS

Improper installation, adjustment, alteration, service, maintenance,
or use can cause explosion, fire, electrical shock, or other
conditions which may cause death, personal injury, or property
damage. Consult a qualified installer, service agency, or your
distributor or branch for information or assistance. The qualified
installer or agency must use factory- -authorized kits or accessories
when modifying this product. Refer to the individual instructions
packaged with the kits or accessories when installing.
Follow all safety codes. Wear safety glasses, protective clothing,
and work gloves. Use quenching cloth for brazing operations.
Have fire extinguisher available. Read these instructions
thoroughly and follow all warnings or cautions included in
literature and attached to the unit. Consult local building codes and
current editions of the National Electrical Code ( NEC ) NFPA 70.
In Canada, refer to current editions of the Canadian electrical code
CSA 22.1.
Recognize safety information. This is the safety- -alert symbol
When you see this symbol on the unit and in instructions or
manuals, be alert to the potential for personal injury. Understand
these signal words; DANGER, WARNING, and CAUTION. These
words are used with the safety- -alert symbol. DANGER identifies
the most serious hazards which will result in severe personal injury
or death. WARNING signifies hazards which could result in
personal injury or death. CAUTION is used to identify unsafe
practices which would result in minor personal injury or product
and property damage. NOTE is used to highlight suggestions
which will result in enhanced installation, reliability, or operation.
WARNING
!
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal
injury or death.
Before installing, modifying, or servicing system, main
electrical disconnect switch must be in the OFF
position. There may be more than 1 disconnect switch.
Lock out and tag switch with a suitable warning label.
CAUTION
!
PERSONAL INJURY AND EQUIPMENT DAMAGE
HAZARD
Failure to follow this caution may result in personal injury
and / or equipment damage.
DO NOT operate the unit without a filter or with grille
removed.
! !

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Table of Contents
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Summary of Contents for Carrier 40QAC

  • Page 1: Installation Instructions

    40QAC / 38HDR 40QAQ / 38QRR Ceiling---Suspended Duct Free Split System Sizes 018 to 060 Installation Instructions SAFETY CONSIDERATIONS Improper installation, adjustment, alteration, service, maintenance, or use can cause explosion, fire, electrical shock, or other conditions which may cause death, personal injury, or property damage.
  • Page 2 DIMENSIONS - - INDOOR NOTES: 1. Dimensions in [ ] are in millimeters. Direction of airflow. 3. Standard unit clearances are as follows: • 0 in. on top and rear • 3 in. on left side • 12 in. on right side •...
  • Page 3 460-3-60 208/230-3-60 230-1-60 208-230-1-60...
  • Page 4 460-3-60 208/230-3-60 230-1-60 208-230-1-60...
  • Page 5 460-3-60 208/230-3-60 230-1-60 208-230-1-60...
  • Page 6 460-3-60 208/230-3-60 230-1-60 208-230-1-60...
  • Page 7: System Requirements

    These installation instructions cover the installation of the matched Table 2 – Matched Systems systems listed in table 2. System Nominal Outdoor Unit Indoor Unit Type Capacity Parts List 40QAC024 --- --- ---3 38HDR018 --- --- ---3 Indoor Unit The following items are included with the indoor unit: 38HDR024 --- --- ---3 40QAC024 --- --- ---3 38HDR030 --- --- ---3...
  • Page 8 Refrigerant Charge Power and Connecting Cables - - Field Supplied The 38HDR and 38QRR units can be matched with multiple Power: outdoor units and thus additional charge might be required when S The main power is supplied to both the indoor and outdoor matched with the 40QAC or 40QAQ units.
  • Page 9: Install Indoor Unit

    (see page 7). If any items are missing, noti- between the bolt head and the unit as shown in Fig. 10. fy your distributor or Carrier office. To prevent loss or damage, leave all parts in original packages until installa- tion.
  • Page 10 3. Mount Unit - - the installation location should have already been identified taking into account the piping length, wiring and piping,connections, and clearances. a. Use mounting template, included inside box, to locate mounting bolt holes, piping holes, electrical connec- tions, and accessory outdoor intake, if used.
  • Page 11: Install Outdoor Unit

    Mounting on Ground When mounting brackets, select the proper type of hardware from the guidelines below. See Fig. 14 1. Mount unit on a solid level concrete pad. CAUTION 2. If a heat pump is being installed, use a field- - provided snow stand or ice rack where prolonged subfreezing temperatures or heavy snow occurs.
  • Page 12: Electrical Shock Hazard

    Such operation could void being installed move to step 3 (see Fig. 8). any applicable Carrier warranty. 2. Remove the plastic cap from the liquid and suction service valve on the 38QRR unit and assemble the heating piston and piston cap supplied with the outdoor unit as shown in Fig.
  • Page 13: Power Wiring

    NOTE: Operating unit on improper line voltage constitutes unit. Use only minimum 60_C copper conductors between abuse and could affect Carrier warranty. DO NOT install unit the disconnect switch and the unit for field power connec- in a system where voltage may fluctuate above or below tion.
  • Page 14: Electrical Data

    ELECTRICAL DATA Table 10 – 38HDR Electrical Data VOLTAGE RANGE* COMPRESSOR OUTDOOR FAN MOTOR 38HDR MIN CKT FUSE/HACR V--- PH --- Hz UNIT SIZE AMPS BKR AMPS NEC Hp kW Out 208/230 ---1 ---60 48.0 0.125 0.09 12.1 208/230 ---1 ---60 13.5 58.3 0.125...
  • Page 15 A09597 Fig. 20 - - 38HDR and 40QAC Cooling System Wiring Diagram...
  • Page 16 A09598 Fig. 21 - - 38QRR and 40QAQ Heat Pump System Wiring Diagram...
  • Page 17: Connect Condensate Drain Line

    Complete Indoor Piping Connect Condensate Drain Line The piping to the indoor unit can be routed from the back, side and Observe all local sanitary codes when installing condensate drains. top. If the unit is being piped from the top or the side see note Refer to Fig.
  • Page 18 Unit failure as a result of operation on improper line voltage or excessive phase imbalance constitutes abuse and may cause damage to electrical components. Such operation could void any applicable Carrier warranty. NOTE: Use copper wire only between disconnect switch(es) and unit.
  • Page 19: Preliminary Checks

    HP ONLY COOLING ONLY Heating Only A09545 Fig. 25 - - Thermostat Wire Connection for 40QAC Fig. 26 - - Thermostat Wire Connection for 40QAQ Reassemble Indoor Unit Evacuate and Dehydrate the System 1. Reinstall filters and inlet grilles CAUTION 2.
  • Page 20 Triple Evacuation Method Manifold Gage The triple evacuation method should only be used when vacuum pump is only capable of pumping down to 28 in. of mercury vacuum and system does not contain any liquid water. Refer to Fig. 31 and proceed as follows: 500 microns 1.
  • Page 21: Operating Sequence

    OPERATING SEQUENCE SAFETIES — The system is equipped with the following safety devices to protect system components: Indoor coil freeze Ceiling- -suspended fan coil units have a relay board which controls protection thermostat — If a coil temperature of 28_F (- -2.22_C) or system operation in response to a room thermostat.
  • Page 22: Cut Hazard

    Table 13 – Cleaning and Maintenance Schedule TASK MONTHLY QUARTERLY YEARLY INDOOR UNIT Clean Air Filters Clean Drain Pipe Clean Condensate Drain Pan Clean Indoor Coil Clean Indoor Unit Front Panel OUTDOOR UNIT Clean the Fins From Outside Open the Unit and Clean Fins Inside Remove Dust From Electrical Parts Check Electrical Connections are Tight Clean Outdoor Fan...
  • Page 23: Before Calling For Service

    Before Calling for Service IF SYSTEM FAILS TO OPERATE — Be sure: unit ON/OFF switch is in ON position Save the cost of a service call by doing the following: fuse or circuit breaker is not tripped 1. Be sure main power to system is turned on. FRESH AIR INSTALLATION OPTION 2.
  • Page 24 LEGEND — Normally Closed ODT — Outdoor Thermostat NOTE: For systems with indoor units equipped with microprocessor control, see separate controls, service, and troubleshooting manual. A07435 Fig. 33 - - Troubleshooting the Heating Cycle...
  • Page 25 LEGEND — Normally Closed ODT — Outdoor Thermostat NOTE: For systems with indoor units equipped with microprocessor control, see separate controls, service, and troubleshooting manual. A07436 Fig. 34 - - Troubleshooting the Cooling Cycle...
  • Page 26 Catalog No: 40QAC ---Q---2SI Copyright 2009 Carrier Corp. S 7310 W. Morris St. S Indianapolis, IN 46231 Printed in U.S.A. Edition Date: 10/09 Replaces: 40QAC--- Q--- 1SI Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

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