Honda EX2200 Owner's Manual
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Honda EX2200 Owner's Manual

Honda EX2200 Owner's Manual

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  • Page 2 generator is a potential source of electrical shock misused. Do not-&pose the generator to moisture, rain or snow. Do not let the generator get wet, and do not operate it with wet hands.,...
  • Page 3 All information in this publication is based on the latest product information available at the time of approval for printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.

  • Page 4: Table Of Contents

    CONTENTS CONTENTS 1. GENERATOR SAFETY.............. 2. CAUTION LABEL LOCATION........... i..3. COMPONENT IDENTIFICATION........4. PRE-OPERATION CHECK............5. STARTING THE ENGINE ............6. GENERATOR USE ..............STOPPING THE ENGINE ............:. 18 8. MAINTENANCE ........................9.

  • Page 5: Generator Safety

    1. GENERATOR SAFETY To ensure safe operation- Place the generator at least 1 m (3 ft) away from buildings or other equipment during operation. Operate the generator on a level surface. If the generator is tilted, fuel spillage may result. Exhaust gas contains poisonous...

  • Page 6: Caution Label Location

    2. CAUTION LABEL LOCATION EXHAUST ECHAPPEMENT CHAUD...
  • Page 7 WARN’lNG DO NOT USE INDOORS. EXHAUST GAS CONTAINS’ POISONOUS CARBON MONOXIDE. . ,,JTI()N NE PAS UTILISER DANS UN ENDROIT FERME A CAUSE DU RISQUE D’EMPOISONNENT DU GAZ. ATENCl()N NO LO USE EN LUGARES CERRADOS POI _ RQUE EL 11 MONOXIDE DE CARBON0 ES VENENOSO: ICHECK FOR SPILLED FUEL OR FUEL LEAKS.

  • Page 8: Component Identification

    3. COMPONENT IDENTIFICATION VOLTAGE ADJUSTMENT KNOB AC RECEPTACLES KNOB - CHOKE ENGINE SWITCH llnterlocked with fuel valve) OIL ALERT LAMP STARTER GRIP- DAMPER RUBBER TERMINAL L ----------- OIL FILLER CAP FRONT MAINTENANCE COVER...
  • Page 9 FUEL TANK SPARK PLUG UPPER MAINTENANCE COVER AIR CLEANER REAR MAINTENANCE COVER OIL DRAIN BOLT 1...

  • Page 10: Pre-Operation Check

    Non-detergent or vegetable oils are not recommended. Use Honda 4-stroke oil, or an equivalent high detergent, premium quality motor oil certified to meet or exceed U.S. automobile manufacturers’ quirements for Service Classification SG, SF/CC, CD. Motor oils classified SG, SF/CC, CD will show this designation on the container.
  • Page 11 If spark knock pinging persists, consult your authorized Honda dealer. Failure to do so is considered misuse, and damage caused by misuse is not covered Honda’s Limited Warranty. Occasionally you may experience light spark knock while operating under heavy loads.
  • Page 12 ALCOHOL If you decide to use a gasoline containing alcohol (gasohol), be sure it’s oc- tane rating is at least as high as that recommended by Honda. There are two types of “gasohol”: one containing ethanol, and the other containing methanol.

  • Page 13: Starting The Engine

    5. STARTING THE ENGINE 1. Turn off the AC circuit breaker. BREAKER CIRCUIT 2.Turn on the engine switch. ENGliE SWITCH...
  • Page 14 3. Pull the choke knob out to close. CHO/KE KNOB I II 4. Pull the starter rope lightly until resistance is felt, then pull briskly. CAUTION: Do not allow the starter grip to snap back. Return it slowly by hand. Do not let the starter rope rub against the generator...
  • Page 15 5. Push the choke knob in as the engine warms up. CHOKE KNOB Oil Alert System Before the oil level in the crankcase can fall below a safe limit, the Oil Alert System will automatically shut off the engine. The Oil Alert Lamp will light when the recoil starter grip is pulled.

  • Page 16: Generator Use

    6. GENERATOR USE To prevent electrical shock from faulty appliances, the generator should be grounded. Connect a length of heavy wire between the ground ter- minal and an external ground source. Connections for standby power to a building’s electrical system must be made by a qualified electrician...
  • Page 17 AC applications 1. Start the engine and make sure the pilot lamp comes on. If not, check the filament. 2. Switch on the AC Circuit Breaker. NOTE: Although voltage adjustment is usually not required, fine ad- justments may be made by turning the voltage adjustment knob.
  • Page 18 DC application ’ The DC terminals may be used for charging 12 volt automotive-type batteries only. battery gives explosive gases; keep sparks, flames cigarettes away. Provide adequate ventilation when charging or using batteries in an enclosed space. The battery contains sulfuric acid (electrolyte).

  • Page 19: Stopping The Engine

    7. STOPPING THE ENGINE To stop the engine in an emergency, turn the engine switch OFF. 1 .Turn off the AC circuit breaker. .AC CIRCUIT BREAKER 2.Turn off the engine switch. ENGINE SWITCH...

  • Page 20: Maintenance

    If the engine must be run, make sure the area is well ventilated. The exhaust con- tains poisonous carbon monoxide gas. CAUTION: Use genuine HONDA parts or their equivalent. The use of replacement parts which are not of equivalent quality may damage generator.
  • Page 21 Every 3 Years (2) if necessary) NOTE: (1) Service more frequently when used in dusty areas. (2) These items should be serviced by an authorized Honda dealer, unless the owner has the proper tools and is mechanically proficient. See the Honda Shop Manual.
  • Page 22 Changing Drain the oil while the engine is still warm to assure rapid and complete draining. 1. Open the front maintenance cover. 2. Remove the drain bolt and filler cap, and drain the oil. Retighten the bolt securely. 3. Refill with the recommended oil (see page 8) and check the level.
  • Page 23 Air cleaner service A dirty air cleaner will restrict air flow to the carburetor. To prevent car- buretor malfunction, service the air cleaner regularly (page 18). Service more frequently when operating the generator in extremely dusty areas. Never use gasoline or low flash point solvents for cleaning air cleaner...
  • Page 24 Spark plug service Recommended spark plug: BPRGES (NGK)’ W20EPR-U (ND) To ensure proper engine operation, the spark plug must be properly gapped and free of deposits. 1. Open the rear maintenance cover. 2. Remove the spark plug cap. 3. Clean any dirt from around the spark plug base. 4.
  • Page 25 7. Inspect the plug washer and then thread the plug in by hand to prevent cross threading. 8. After a new spark plug has been seated by hand, it should be tightened l/2 turn with a wrench to compress its washer. If a used plug is being reinstalled, it should only require l/8 to l/4 turn after being seated.
  • Page 26 Fuel sediment cup service The filter prevents dirt or water which may be in the fuel tank from entering the carburetor. If the engine has not been run for a long time, the filter should be cleaned. 1. Open the front maintenance cover.
  • Page 27 Spark arrester maintenance If the generator has been running, .the muffler will be very hot. Allow it to cool before proceeding. CAUTION: The spark arrester must be serviced every 100 hours to main- tain its efficiency. 1. Remove the nine 6 mm bolts, the handle and right side cover. RIGHT SIDE COVER HANDLE 6 mm BOLTS...
  • Page 28 3. Use a brush to remove carbon-deposits from the spark arrester screen. NOTE: Inspect the spark airester screen for holes or tears. Replace if necessary. 4. Reinstall the spark arrester, right side cover and handle.

  • Page 29: Transporting/Storage

    9. TRANSPORTING/STORAGE When transporting the generator, turn the engine switch and keep the generator level to prevent fuel spillage. Fuel vapor or spilled fuel may ignite. Before storing the unit for an extended period: 1. Be-sure the storage area is free of excessive .humidity.and dust.

  • Page 30: Troubleshooting

    Replace the Still No spar Take the generator Is the1 re a spark 1 from the spark plug? spark plug. to an authorized HONDA dealer. To check: I) Remove the spark plug cap clean dirt from Be sure there is no around the spark plug.
  • Page 31 Turn the AC, circuit Is the AC circuit breaker breaker Take the generator Check the electrical NO DEFECTS b to an authorized appliance or equip- Honda dealer. ment for any defects. Replace the elect rical appliance equipment. DEFECTS Take the electrici appliance...

  • Page 32: Wiring Diagram

    11. WIRING DIAGRAM 1 BI 1 BLACK...

  • Page 33: Speclflckjtlons

    755 x ‘480 x 590 mm Length x Width x Height (29.7 x 18.9 x 23.2 in) 69 kg (152.1 lb) Dry Weight Engine HONDA GX140 Model 4-Stroke, O.H.V. 1 cylinder Engine Type (25 O tilted) 144 cm3 (8.8 cu in) Displacement 64 x 45 mm (2.5 x 1.8 in)

  • Page 34: High Altitude Operation

    If you always operate the generator at altitudes higher than 6,000 feet above sea level, have your authorized Honda Generator dealer perform these carburetor modifications. Even with suitable carburetor jetting, engine horsepower...

  • Page 35: Warranty Service

    Your purchase of a Honda product is greatly appreciated by both your dealer and American Honda Motor Co., Inc. We want to assist you in every way possible to assure your complete satisfaction with your purchase.
  • Page 36 When you write or call, please provide the following information: • Model and serial numbers • Name of the dealer who sold the Honda power equipment to you • Name and address of the dealer who services your equipment •...
  • Page 37 MEMO...
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