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Use and Care Guide
LiquidPropaneGas Grill
KenmoreModel No. 415.1612380t
Kmart Item No. 640-641215405
®
This Grill is for OutdoorUse Only
•
Read and follow all Safety, Assembly,
and Use and Care instructions in this
Guide before assembling and cooking
with this grill.
•
Failure to follow all irstructions in this
Use and Care Guide may lead to fire or
explosion, which could result in property
damage, personal injury or death.
•
Safety
•
Parts
•
Use and Care
•
Assembly
Assembly Questions.'?
Call 1-800-241-7548
Tools
needed for assembly:
Adjustable wrench (not provided)
Screwdriver (not provided)
7/16" Combination wrench (not provided)
SAVETHESEINSTRUCTIONS!
Sears, Roebuck and Co., Hoffman Estates, IL 60179
U.S.A.
©2008Sears, RoebuckandCo., All Rights Reserved
Printedin China
464310209• 464311009 • 80018056• 10_07_08
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Summary of Contents for Kenmore 464311009 - 596 sq. in 3 Burner Gas Grill
- Page 1 Use and Care Guide ® LiquidPropaneGas Grill KenmoreModel No. 415.1612380t Kmart Item No. 640-641215405 This Grill is for OutdoorUse Only • Safety • Parts • Use and Care • Read and follow all Safety, Assembly, • Assembly and Use and Care instructions in this Guide before assembling and cooking Assembly Questions.'? with this grill.
- Page 2 CALIFORNIA PROPOSITION65 if you smell gas: 1. Combustion by-products produced when using this product contain chemicals known to the State of 1. Shut off gas to the appliance. California to cause cancer, birth defects, and other reproductive harm. 2. Extinguish any open flame. 2.
- Page 3 Congratulations on making a smart purchase. Your new of normal use, accident or improper maintenance. Kenmore®productis designed and manufactured for years of dependable operation. But like all products, it may require repair from time to time. That's when having a Repair Protection All warranty coverage is void if this grill is ever used for Agreement can save you money and aggravation.
- Page 4 LP Cylinder • The LP cylinder used with your grill must meet the following requirements: • Use LP cylinders only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. • NEVER store a spare LP cylinder under or near the •...
- Page 5 LP Tank Exchange Connecting Regulator To The LP Tank •Many retailers that sell grills offer you the option of replacing 1.LP tank must be properly secured onto grill. (Refer to your empty LP tank through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.Turn all control knobs to the OFF position.
- Page 6 Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP tank. 3.Completely open LP tank valve by turning OPD hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
- Page 7 Safety Tips ,A, Before opening LP cylinder valve, check the coupling nut for tightness. ,A, When grill is not in use, turn off all control knobs and LP For Safe Use of Your Grill and to Avoid Serious cylinder valve. ,A, Never move grill while in operation or still hot.
- Page 8 Burner Flame Check •Remove cooking grates and flame tamers. Light burners, rotate knobs from HIGH to LOW. You should see a smaller flame in LOW position than seen on HIGH. Perform burner flame check Turn controls and gas source or tank OFF when not on sideburner, also.
- Page 9 cAuTioN Cleaning the Burner Assembly Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill, Turn gas off at control knobs and LP cylinder. SP|DNR ALNRT! Remove cooking grates and flame tamers. Remove screws and carryover tubes from rear of burners.
- Page 10 Indirect Cooking Food Safety Poultry and large cuts of meat cook slowly to perfection on the Food safety is a very important part of enjoying the outdoor grill by indirect heat. The heat from selected burners circulates cooking experience. To keep food safe from harmful bacteria, gently throughout the grill, cooking meat or poultry without the follow these four basic steps: touch of a direct flame.
- Page 11 i i i iii:ii iii i i!iiiii!I i iiiiiiii!ii ii;iii i!ii i i jii! iiiii , 1 LEFT LEG ASSEMBLY 80008566 1 SWING AWAY GRATE 80008532 1 MATCH HOLDER 80004320 1 BUTTON, F/El MODULE 80014444 1 RIGHT LEG ASSEMBLY 80014375 1 CLIP, F/GREASE CUP 80000271 1 BOTTOM SHELF...
- Page 12 12 '464310209 '464311009...
- Page 13 Bottom Shelf to Legs [] Placebottomshelf end with cut out holefor LPcylinderbetweenlegswith axle holes.Attachto rightand left leg assemblies with (4)1/4-20x1-1/2"screws and 1/4-20flange nuts. [] Tightensecurely, 1/4-20Flangenuts Qty,4 Match Holder 1/4-20x1-1/2" S crews Qty,4 Left Leg Assembly Right Leg Assembly Rear Front Axle hole Bottom Shelf...
- Page 14 Wheels and Leg Extendersto Cart [] Turnassemblyupsidedown. [] Insertaxle rodthroughwheel,wheelspacer,legs,wheelspacerand otherwheel.Attachwith (1) Axlewasherand hitch pin. [] Hammerleg extendersintorightlegs. HitchPin WheelSpacer Qty.1 Qty.2 AxleWasher Qty.1 Leg ExtenderRear Leg ExtenderFront Wheel HitchPin WheelSpacer Axle Rod Axle Washer WheelSpacer "Cone" side of wheel against leg 14 °464310209°464311009...
- Page 15 Front Panels [] Standcart upright. [] Attachback braceto top of cart with (4) #8x3/8" self-tap screws. [] Attachlowerfront panelto lower halfof cart with (4) #8x3/8"self-tap screws. [] Attachupperfront panelto upperhalfof cart with (4) #8x3/8" self-tap screws. Back Brace #8x3/8" self-tapscrews Qty.
- Page 16 Grill Head to Cart [] Standcart upright. [] Thisstep requirestwo peopleto lift and positiongrill headontocart. [] Carefullylowerthe grill head ontothecart. Makesurethe regulatorhoseis hangingoutsidethe cart.Attachwith (4) 1/4-20x1/2"screws, 7ramlock washers and 7ramflat washers. 1/4-20xl/2"screws 7mm lockwashers 7mmflat washers Qty.4 Qty.4 Qty.4 Grill Head 7mmlockwashers 1/4-20x1/2"...
- Page 17 Right Side Shelf [] Hooksidewallof shelf oversupportbracketson sideof firebox(A). [] Insert(2) 7mm fiber washers and 1/4-20x1/2"screws throughinsidefront of firebox and (2) throughoutsidebackof fireboxfor eachsideas shown(B). [] Attachshelfwith (4) 1/4-20flange nuts (C). RightSideShelf 1/4-20xl/2"screws 7mmFiberWasher 1/4-20FlangeNut Qty:4 Qty: 4 Qty:4 [] Attachfasciaand sideshelf to fireboxwith #8x3/8"self-tap screw. Fascia Right SideShelf [] CAUTION:Fasciamustbe securelytightenedto fireboxto safelymovegrill.
- Page 18 Side Burner Shelf [] Hook sidewallof side burnershelfoversupportbracketson sideof firebox(A). [] Insidefireboxinsertfiber washers and 1/4-20x1/2"screws as shown(B). [] Attachshelf usingfiber washers and 1/4-20flange nuts on eachside (C). 1/4-20x 1/2"screws Qty.4 Lid removed for clarity SideBurnerShelf 7mmFiberWasher Qty.4 1/4-20 FlangeNuts Qty.4 !"...
- Page 19 Sideburner Valve, Sideburner, Sideburner Bezel, ignitorWire, Control Knob [] Positionvalve behindfasciaand line up holes. [] Insert(1) of the#8-32x3/8"stainlesssteel screws,do notfully tighten. [] Slip bezelunderinsertedscrewand positionas shown(A). [] Line up otherhole and insertscrew#8-32x3/8"throughbezeland into valve. [] Tightenbothsecurely. [] Placesideburnerintoshelf (B). Makesurevalve is insidesideburnertube.Attachsideburnerwith (1) wing nut (C). Under sideburnershelf,installsideburnerclip to sideburnertubeand valve.
- Page 20 Heat Shield [] Attach heat shield to firebox with (2) #8=3/8" self=tap screws. Lid removed for clarity #8x3/8" self-tapscrews Qty.2 Heat Shield 20 '464310209 '464311009...
- Page 21 Heat Diffusers [] Place heat diffusers over burners by inserting tabs into slots in front of firebox, Opposite ends of heat diffusers rest on pins in back of firebox, Cooking Grate and Swing Away [] Placecookinggratesontograte rests, [] Insertendsof SwingAway pivotwire intoholesinsidesof grill lid, Insertendsof SwingAwayleg wire intoholesin sidesof firebox, NOTE,Pivotand leg wires,runningside-to-side, s houldbe underwires runningfront-to-back, I f pivotand legwires are on top, SwingAway isinstalled upside-down, [] Unscrewignitor c apand placeAA batteryintoignitor s lot with positiveend (+)facingoutward,Screw ignitor c aponto ignitor,...
- Page 22 GreaseCup Clip and Grease Cup [] Hanggreasecupclip from bottomof fireboxand placegreasecup intogreasecup clip. !l j c uT=o. 1!1 Failure to install grease cup clip and cup will cause hot grease to drip from bottom of grill with risk of fire or property damage. GreaseCup GreaseCu LP Tank...
- Page 23 EMERGENCIES; if a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Gasleakingfrom •Damagedhose. •Turnoff gas at LP cylinderor at sourceon naturalgassystems.If cracked/cut/burned anythingbut burned,replacevalve/hose/regulator. If burned, hose. discontinueuseof productuntila plumberhas investigated cause and corrections are made.
- Page 24 Troubleshooting (continued) ELECTRONIC IGNITION: Burner(s)will not light usingignitor. •No spark,no ignitionnoise. • SeeSectionI of ElectronicIgnitionSystem. (See ElectronicIgnition Troubleshooting a lso) •No spark,some ignitionnoise. • SeeSectionII of ElectronicIgnitionSystem. •Sparks,but not at electrodeor at full • SeeSectionIII of ElectronicIgnitionSystem. strength. Burner(s)will not •See "GAS ISSUES:"on previouspage.
- Page 25 Troubleshooting - Electronic Ignition SECTION I Nosparksappearat ,Battery not installed •Checkbatteryorientation. •Installbattery(makesurethat "+" and"-" anyelectrodeswhen properly. connectorsare orientedcorrectly, w ith "+"end up controlknobturnedto and "-" enddown.) _" ; no noisecan be heardfrom spark •Deadbattery. •Has batterybeen used •Replacebatterywith newAA-sizealkalinebattery. module. previously? •Checkto insurethreadsare •Buttonassemblynot...
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- Page 27 464310209,464311009...
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