Manitowoc Q130 Installation, Use & Care Manual
Undercounter model ice machines
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- Installation, use & care manual (50 pages) ,
- Installation and service manual (40 pages) ,
- Technician's handbook (236 pages)
Table of Contents
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Table of Contents
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Summary of Contents for Manitowoc Q130
- Page 1 Q130/Q210/Q270 UnderCounter Model Ice Machines Installation, Use & Care Manual This manual is updated as new information and models are released. Visit our website for the latest manual. www.manitowocfsg.com America’s #1 Selling Ice Machine Part Number 000001130 1/09...
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Page 2: Safety Notices
Safety Notices Read These Before Proceeding: As you work on Manitowoc equipment, be sure to pay close attention to the safety notices in this manual. ! Caution Disregarding the notices may lead to serious injury and/ Proper installation, care and maintenance are or damage to the equipment. -
Page 3: Table Of Contents
Table of Contents Section 1 General Information Model Numbers........... Accessories. - Page 4 Table of Contents (continued) Section 3 Operation Component Identification ......... . . Ice Making Sequence of Operation .
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Page 5: Model Numbers
QR0270A QR0271W MANITOWOC CLEANER AND SANITIZER QD0272A QD0273W Manitowoc Ice Machine Cleaner and Sanitizer are QY0274A QY0275W available in convenient 16 oz. (473 ml) and 1 gal (3.78 l) bottles. These are the only cleaner and sanitizer approved for use with Manitowoc products. -
Page 6: Model/Serial Number Location
WARRANTY REGISTRATION CARD. They are also required when requesting information from your local listed on the MODEL/SERIAL NUMBER DECAL affixed Manitowoc distributor, service representative, or to the ice machine. Manitowoc Ice, Inc. Q130/Q210 MODELS Q270 MODELS MODEL/SERIAL PLATE LOCATION MODEL/SERIAL PLATE... -
Page 7: Owner Warranty Registration Card
NOTE: If the dealer you purchased the ice machine from beginning on the date of the original installation. is not authorized to perform warranty service, contact your Manitowoc distributor or Manitowoc Ice, Inc. for the Labor name of the nearest authorized service representative. -
Page 8: Residential Warranty Coverage
Subject to the exclusions and limitations below, maintenance, (2) repair or replacement of the Product or Manitowoc Ice, Inc. (“Manitowoc”) warrants to the parts due to normal wear and tear, (3) defects or original consumer that any new ice machine damage to the Product or parts resulting from misuse, manufactured by Manitowoc (the “Product”) shall be free... -
Page 9: General
Section 2 Installation Instructions General Important These instructions are provided to assist the qualified Failure to follow these installation guidelines may installer. affect warranty coverage. Ice Machine Dimensions Q130/Q210 ICE MACHINES Q270 ICE MACHINES Electrical Entrance 3/8” (0.95 cm) FPT Water Condenser Inlet Electrical Entrance 1/2"... -
Page 10: Location Of Ice Machine
Installation Instructions Section 2 Location of Ice Machine Ice Machine Heat of Rejection The location selected for the ice machine must meet the Heat of Rejection* Series following criteria. If any of these criteria are not met, Ice Machine Air Conditioning** Peak select another location. -
Page 11: Leveling The Ice Machine
Section 2 Installation Instructions Leveling the Ice Machine THREAD LEVELING LEG INTO BASE OF CABINET Checking Ice Machine Level 1. Screw the leveling legs onto the bottom of the ice machine. 2. Screw the foot of each leg in as far as possible. ! Caution The legs must be screwed in tightly to prevent them from bending. -
Page 12: Electrical Service
(when the electrical load is presumably to ground. Manitowoc Ice, Inc. does not highest). recommend the use of a GFCI/GFI circuit protection with The 115/1/60 ice machines are factory pre-wired with a our equipment. -
Page 13: Water Service/Drains
Section 2 Installation Instructions Water Service/Drains DRAIN CONNECTIONS Follow these guidelines when installing drain lines to WATER SUPPLY prevent drain water from flowing back into the ice Local water conditions may require treatment of the machine and storage bin: water to inhibit scale formation, filter sediment, remove •... -
Page 14: Water Supply And Drain Line Sizing/Connections
Installation Instructions Section 2 Water Supply and Drain Line Sizing/Connections ! Caution Plumbing must conform to state and local codes. Water Water Ice Machine Tubing Size Up to Ice Location Machine Fitting Temperature Pressure Fitting Ice Making 40°F (4.4°C) Min. 20 psi (137.9 kPA) Min. -
Page 15: Before Starting The Ice Machine
Section 2 Installation Instructions Before Starting the Ice Machine All Manitowoc ice machines are factory-operated and adjusted before shipment. Normally, new installations do not require any adjustment. To ensure proper operation, follow the Operational Checks in Section 3 of this manual. Starting the ice machine and completing the Operational Checks are the responsibilities of the owner/operator. -
Page 16: Installation Checklist
Installation Instructions Section 2 Installation Checklist Are the ice machine and bin drains vented? Is the ice machine level? Are all electrical leads free from contact with refrigeration lines and moving equipment? Has all of the internal packing been removed? Has the owner/operator been instructed regarding maintenance and the use of Have all of the electrical and water connections... -
Page 17: Operation
Section 3 Operation Component Identification ICE THICKNESS PROBE WATER PUMP FLOAT VALVE DISTRIBUTION TUBE SIPHON CAP EVAPORATOR (Q210/Q270 SHOWN) BIN SWITCH WATER TROUGH ICE DAMPER ON/OFF/WASH TOGGLE SWITCH ON/OFF/WASH TOGGLE SWITCH CONDENSER AIR CONDENSER AIR FILTER FILTER COMPRESSOR COMPARTMENT COMPRESSOR COMPARTMENT ACCESS SCREWS ACCESS SCREWS Part Number 000001130 12/08... -
Page 18: Ice Making Sequence Of Operation
Operation Section 3 Ice Making Sequence of Operation INITIAL START-UP OR START-UP AFTER HARVEST SEQUENCE AUTOMATIC SHUT-OFF 5. Harvest 1. Pressure Equalization The water pump de-energizes stopping flow over the Before the compressor starts the hot gas valve is evaporator. The rising level of water in the sump trough energized for 15 seconds to equalize pressures during diverts water out of the overflow tube, purging excess the initial refrigeration system start-up. -
Page 19: Energized Parts Chart
Section 3 Operation Energized Parts Chart CONTROL BOARD RELAYS RELAY LENGTH CONDENSER ∗ WATER HOT GAS RELAY COMPRESSOR of “ON” TIME PUMP VALVE COIL FAN MOTOR INITIAL START-UP/ START UP AFTER AUTO SHUT-OFF: Seconds 1. Pressure Equalization 2. Refrigeration System Start-up Seconds FREEZE SEQUENCE:... -
Page 20: Operational Checks
Operational Checks GENERAL WATER FLOAT VALVE CHECK Your Manitowoc ice machine was factory-operated and Before water will flow into the water trough the float adjusted before shipment. Normally, a newly installed ice valve shut-off must be in the OPEN position. -
Page 21: Water Level Check
Section 3 Operation WATER LEVEL CHECK ICE BRIDGE THICKNESS CHECK Check the water level while the ice machine is in the ice The ice thickness probe is factory-set to maintain the ice mode and the water pump is running. The correct water bridge thickness at 1/8”... - Page 22 Operation Section 3 THIS PAGE INTENTIONALLY LEFT BLANK Part Number 000001130 12/08...
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Page 23: Maintenance
Step 3 To start a cleaning cycle, move the toggle switch to the WASH position. GENERAL Step 4 Add the proper amount of Manitowoc Ice Clean and sanitize the ice machine every six months for Machine Cleaner to the water trough. - Page 24 Do not force this removal. Be sure the locating pin is Ice Thickness Probe Cleaning clear of the hole before sliding the distribution tube out. • Mix a solution of Manitowoc ice machine cleaner and water (2 ounces of cleaner to 16 ounces of water) in Disassembly a container. •...
- Page 25 Section 4 Maintenance Q130 Models E. Remove the Float Valve • Turn the splash shield counterclockwise one or two turns. DISTRIBUTION TUBE FLOAT VALVE BRACKET COMPRESSION FITTING THUMBSCREW SHUT-OFF VALVE SPLASH SHIELD REMOVE ICE THICKNESS PROBE THUMBSCREW Q130 Water Distribution Tube Removal CAP AND FILTER SCREEN •...
- Page 26 Maintenance Section 4 F. Remove the Water Trough G. Remove the ice damper. • Apply downward pressure on the siphon tube and Q130 remove from the bottom of the water trough. • Grasp left side of ice damper and apply pressure •...
- Page 27 Section 4 Maintenance H. Remove the Bin Door Step 7 Mix a solution of cleaner and warm water. Depending on the amount of mineral buildup, a larger • Grasp the rear of the bin door and pull bin door quantity of solution may be required. Use the ratio in the forward approximately 5”.
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Page 28: Ice Machine Inspection
Maintenance Section 4 Step 15 Add the proper amount of Manitowoc Ice ICE MACHINE INSPECTION Machine Sanitizer to the water trough. Check all water fittings and lines for leaks. Also, make sure the refrigeration tubing is not rubbing or vibrating... -
Page 29: Cleaning The Condenser
Section 4 Maintenance CLEANING THE CONDENSER Water-Cooled Condenser and Water Regulating Valve The water-cooled condenser and water regulating valve Warning may require cleaning due to scale build-up. Disconnect electric power to the ice machine at the electric service switch before cleaning the Low ice production, high water consumption and high condenser. -
Page 30: Removal From Service Winterization
Maintenance Section 4 Removal From Service Winterization WATER-COOLED ICE MACHINES Perform steps 1-6 under “Self-Contained Air-Cooled Ice Special precautions must be taken if the ice machine is Machines.” to be removed from service for an extended period of time or exposed to ambient temperatures of 32°F (0°C) 1. - Page 31 Section 4 Maintenance THIS PAGE INTENTIONALLY LEFT BLANK Part Number 000001130 12/08...
- Page 32 Maintenance Section 4 THIS PAGE INTENTIONALLY LEFT BLANK 4-10 Part Number 000001130 12/08...
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Page 33: Before Calling For Service
Section 5 Before Calling for Service Checklist If a problem arises during operation of your ice machine, follow the checklist below before calling service. Routine adjustments and maintenance procedures are not covered by the warranty. Problem Possible Cause To Correct Ice machine does not operate. -
Page 34: Safety Limit Feature
(air-cooled models). Safety Limit Feature In addition to the standard safety controls, your Manitowoc ice machine features built-in safety limits that will stop the ice machine if conditions arise which could cause a major component failure. Before calling for service, re-start the ice machine using the following procedure: 1. -
Page 35: Safety Limits
Section 5 Before Calling for Service SAFETY LIMITS Determining Which Safety Limit Stopped The Ice Machine General When a safety limit condition causes the ice machine to In addition to standard safety controls, the control board stop, the harvest light on the control board continually has two built in safety limit controls which protect the ice flashes on and off. - Page 36 Before Calling for Service Section 5 Safety Limit #1 Freeze time exceeds 60 minutes for 3 consecutive freeze cycles. Possible Cause Check/Correct Improper installation See “Installation Instructions” Section 2 of this manual Water system Low water pressure (20 psi minimum.) High water pressure (80 psi maximum.) High water temperature (90°F/32.2°C maximum.) Clogged water distribution tube...
- Page 37 Section 5 Before Calling for Service Safety Limit #2 Harvest time exceeds 3.5 minutes for 3 consecutive harvest cycles. Possible Cause Check/Correct Improper installation See “Installation Instructions” Section 2 of this manual Water system Water area (evaporator) dirty Water freezing behind evaporator Low water pressure (20 psi minimum.) Loss of water from sump area Clogged water distribution tube...
- Page 38 Before Calling for Service Section 5 THIS PAGE INTENTIONALLY LEFT BLANK Part Number 000001130 12/08...
- Page 40 © 2007 Manitowoc Continuing product improvements may necessitate change of specifications without notice. Part Number 000001130 12/08 Manitowoc Foodservice 2110 South 26th Street, P.O. Box 1720 Manitowoc, WI 54221-1720, USA Ph: 920-682-0161 Fax: 920-683-7589 Visit us online at: www.manitowocfsg.com...