Dodge 2005 Viper Owner's Manual
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Dodge 2005 Viper Owner's Manual

Dodge 2005 Viper Owner's Manual

Dodge 2005 viper automobile owner's manual
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INTRODUCTION

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Summary of Contents for Dodge 2005 Viper

  • Page 1: Table Of Contents

    TABLE OF CONTENTS SECTION ............. 3 INTRODUCTION THINGS TO KNOW BEFORE STARTING YOUR VEHICLE UNDERSTANDING THE FEATURES OF YOUR VEHICLE...
  • Page 3 CONTENTS Introduction ......4 How To Use This Manual ....4 Warnings And Cautions .

  • Page 4: Introduction

    4 INTRODUCTION INTRODUCTION This manual has been prepared with the assistance of service and engineering specialists to acquaint you with the operation and maintenance of your new vehicle. It is supplemented by a Warranty Information Booklet and various customer oriented documents. You are urged to read these publications carefully.
  • Page 5 INTRODUCTION 5...

  • Page 6: Vehicle Identification Number

    This number also ap- pears on the Automobile Information Disclosure Label Vehicle Identification Number affixed to a window on your vehicle. Save this label as a convenient record of your vehicle identification number and optional equipment.

  • Page 7: Vehicle Modifications / Alterations

    INTRODUCTION 7 VEHICLE MODIFICATIONS / ALTERATIONS WARNING! Any modifications or alterations to this vehicle could seriously affect its roadworthiness and safety and may lead to an accident resulting in serious injury or death.
  • Page 9 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE CONTENTS A Word About Your Keys ....11 Ignition Key ......11 Key-In-Ignition Reminder .
  • Page 10 10 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE To Arm The Vehicle Theft Alarm System ..20 Entering The Trunk With The System Armed . . .21 Security System Disarm ....22 Tamper Alert .

  • Page 11: Things To Know Before Starting Your Vehicle 9

    A WORD ABOUT YOUR KEYS The dealer that sold you your new Viper has the key code numbers for your vehicle locks. These numbers can be used to order duplicate keys from your dealer or a locksmith. Ask your dealer for these numbers and keep them in a safe place.

  • Page 12: 12 Things To Know Before Starting Your Vehicle

    12 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE start the vehicle fully apply the parking brake, press the clutch pedal to the floor, place the gear selector in NEUTRAL, move the key to the ON position, and press the red ENGINE START button located on the instrument panel.

  • Page 13: Power Accessory Delay Feature

    Power Accessory Delay Feature The Power Accessory Delay feature provides the cus- tomer with the ability to operate the power windows, and the radio for 2 minutes after the ignition switch is turned off. If the key is removed from the ignition and the driver door is opened prior to the completion of the 2–minute timer, the feature is immediately cancelled.

  • Page 14: Mechanical Release

    14 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE will flash DOOR UNLOCKED every 2 seconds. After about 40 seconds with the ignition off, the display will turn off. NOTE: If you attempt to lock the doors with the key in the ignition and the driver’s door open, the doors will not lock.

  • Page 15: Automatic Door Locks

    Automatic Door Locks The doors will lock automatically from outside the ve- hicle when vehicle speed reaches 18 miles per hour with the ignition On and the DOOR UNLOCKED displayed in the odometer will disappear. NOTE: If the vehicle is moving faster than 5 MPH, the inside and outside door handles are ignored.

  • Page 16: To Unlock The Doors

    16 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE To Unlock the Doors: Press and release the UNLOCK button on the transmitter. The front and rear park/turn signal lights will blink once to indicate that only the driver’s door is unlocked. When the unlock button is pressed twice, if pressed within 5 seconds, the front and rear park/turn signal lights will blink twice to indicate that both doors are unlocked.

  • Page 17: To Lock The Doors

    To Lock the Doors: NOTE: To enable/disable the Lamp Flash, see proce- dure described above. Press and release the LOCK button on the transmitter. The horn will chirp once and the park and tail lights will blink to acknowledge that the door is locked and that the alarm system is armed.

  • Page 18: To Program Transmitters

    18 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE To Program Transmitters: This feature allows you to program transmitters in case one is lost or an extra transmitter(s) is desired. Up to 4 transmitters can be programmed to your vehicle. To program another transmitter follow these steps: 1.

  • Page 19: Transmitter Battery Service

    Transmitter Battery Service The replacement battery number is 2016. This is a generic battery, readily available at local retail stores. 1. Pry the transmitter halves apart with a coin or similar object. Separating Transmitter Halves 2. Remove and replace the batteries. THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 19 3.

  • Page 20: Vehicle Theft Alarm

    20 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE VEHICLE THEFT ALARM The system monitors the doors, trunk, hood, and ignition for unauthorized operation. Once the system has been armed, opening any door, trunk (with the ignition key), hood or turning the ignition key to any position will trigger an alarm.

  • Page 21: Entering The Trunk With The System Armed

    Security Alarm Light 4. The Security light will periodically flash, once every 6 seconds, to show that the system is still armed. THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 21 CAUTION! If the Security lamp flashes twice every 6 seconds, then the vehicle was tampered with! Entering the Trunk with the System Armed To enter the trunk with the system armed, the Remote...

  • Page 22: Security System Disarm

    22 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE Security System Disarm There are two ways to disarm the system: 1. Driver door key cylinder: Insert the key in the cylinder located under the driver’s door mirror. This will disarm the Vehicle Theft Alarm System and open the driver’s door.

  • Page 23: Tamper Alert

    Tamper Alert If the horn sounds 3 times when you unlock the vehicle using the Remote Keyless Entry transmitter or key, the alarm has been activated. Check the vehicle for tamper- ing. NOTE: If the Security lamp flashes twice every 6 seconds, then the vehicle was tampered with.

  • Page 24: Trunk Internal Emergency Release

    24 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE Trunk Internal Emergency Release Emergency Release NOTE: As a security measure, a Trunk Internal Emer- gency Release lever is built into the trunk latching mechanism. In the event of an individual being locked inside the trunk, the trunk can simply be opened by pulling on the lever attached to the trunk latching mechanism, which is coated so that it glows in a dark-...
  • Page 25 NOTE: Windows cannot be driven up during accessory delay with a door open. NOTE: If the windows are completely closed, each respective window will drop slightly when either door is opened. The windows return to their full up position when the door is again closed. This is necessary to clear the seal when either door is opened.

  • Page 26: Auto Down Feature

    26 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE Auto Down Feature Both windows have an auto down feature. Press the window switch to the second detent, release, and the window will go down automatically. Press the switch a second time in either direction to stop the window. To open the window to a desired position, press and hold the window switch in the first detent until the window has reached the desired position and then release it when...

  • Page 27: Lap/Shoulder Belts

    Please pay close attention to the information in this section. It tells you how to use your restraint system properly to keep you and your passenger as safe as possible. Whichever system you have, all of the warnings in this section apply. WARNING! In a collision, you and your passenger can suffer much greater injuries if you are not properly buck-...
  • Page 28 28 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE WARNING! Wearing a seat belt incorrectly is dangerous. Seat belts are designed to go around the large bones of your body. These are the strongest parts of your body and can take the forces of a collision the best. Wearing your belt in the wrong place could make your injuries in a collision much worse.
  • Page 29 3. Slide the latch plate up the webbing as far as necessary to make the belt go around your lap. Latch Plate To Buckle 4. When the belt is long enough to fit, insert the latch plate into the buckle until you hear a “click.” THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 29 WARNING! A belt that is too loose will not protect you as well.
  • Page 30 30 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 5. Position the lap belt across your thighs, below your abdomen. To remove slack in the lap belt portion, pull up a little on the shoulder belt, as shown. Removing Slack From Belt 6.

  • Page 31: Enhanced Driver Seat Belt Reminder System (Beltalert)

    WARNING! A twisted belt can’t do its job as well. In a collision it could even cut into you. Be sure the belt is straight. If you can’t straighten a belt in your vehicle, take it to your dealer and have it fixed. 8.

  • Page 32: Six Point Belt System - If Equipped

    32 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 2. Start the engine and wait for the Seat Belt Warning Light to turn off. 3. Within 60 seconds of starting the vehicle, unbuckle and then re-buckle the driver’s seat belt at least three times within 10 seconds, ending with the seat belt buckled.

  • Page 33: Seat Belts And Pregnant Women

    NOTE: The anti-submarining belt and the shoulder belt are attached to eye bolts at designated locations and should be removed from the vehicle when not in use. The lap belts and straps can be stored behind or to the sides of the seat after removal.

  • Page 34: Child Restraint

    34 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE Child Restraint Everyone in your vehicle needs to be buckled up all the time, babies and children, too. WARNING! In a collision, an unrestrained child, even a tiny baby, can become a missile inside the vehicle. The force required to hold even an infant on your lap could become so great that you could not hold the child, no matter how strong you are.
  • Page 35 WARNING! A rearward facing infant restraint must not be used in your Viper unless the passenger airbag has been shut off. A rearward facing infant restraint may be struck by a deploying passenger airbag which may cause severe or fatal injury to the infant. In addition, some manufacturers make systems that can be first used as an infant carrier, then converted to a child seat as the child grows.
  • Page 36 36 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE Buckle the child into the seat exactly as the child seat manufacturer’s directions tell you. The latch plate on the lap/shoulder belt will keep the belt tight. When your infant carrier or child seat is not in use, secure it with the seat belt or remove it from the vehicle.
  • Page 37 system provides for the installation of the child restraint without using the vehicle seat belt. The passenger seat has an exclusive lower anchorage. These are round bars, located at the lower area of the seat back, one on each side of the passenger seat. You will easily feel them if you run your finger along the inter- section of the surface.
  • Page 38 38 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE To attach the tether strap to the anchor, move the seatback fully forward. Pass the child restraint tether hook through either opening in the seatback under the head restraint. Attach the tether hook to the anchor loop, recline the seatback full rearward and move the seat to its most rearward position.
  • Page 39 WARNING! An incorrectly anchored tether strap could lead to increased head motion and possible injury to the child. Use only the anchor position directly behind the child seat to secure a child restraint top tether strap. Installing Child Restraints Using the Vehicle Seat belt The passenger side seat belt is equipped with an auto- matic locking retractor for child restraint system installa-...
  • Page 40 40 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE To convert the emergency locking mode to automatic locking mode for seat belts equipped with automatic locking retractors, grasp on the shoulder belt portion of the belt and pull all of the webbing out of the retractor. By allowing some of the webbing to retract back into the retractor, you will hear a clicking sound indicating that the belt is now activated to automatic locking mode.

  • Page 41: Supplemental Restraint System (Srs) - Airbag

    Supplemental Restraint System (SRS) - Airbag This vehicle has airbags for the driver and passenger as a supplement to the seat belt restraint systems. The driver’s airbag is mounted in the steering wheel. The passenger side airbag is mounted in the instrument panel, under a cover marked SRS/AIRBAG.
  • Page 42 42 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE in collisions where the airbags deploy, you need the seat belts to keep you in the right position for the airbags to protect you properly. Here are four simple steps you can take to minimize the risk of harm from a deploying airbag.
  • Page 43 2. All occupants should wear their lap and shoulder belts properly. 3. The driver and passenger seats should be moved back as far as practical to allow the airbags room to inflate. Additionally, the pedals are power adjustable, so the driver seat can be moved back and the pedals moved closer as needed so the driver can be as far from the airbag as possible.
  • Page 44 44 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE How The Airbag System Works • A crash sensor in the occupant compartment deter- mines if a frontal impact is severe enough to require the airbag. The sensor will not detect side, roll over, or rear impacts.
  • Page 45 WARNING! Do not put anything on or around the airbag covers or attempt to manually open them. You may damage the airbags and you could be injured because the airbags are not there to protect you. These protective covers for the airbag cushions are designed to open only when the airbags are inflating.
  • Page 46 46 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE front passenger as the airbags deploy and unfold. The abrasions are similar to friction rope burns or those you might get sliding along a carpet or gymnasium floor. They are not caused by contact with chemicals. They are not permanent and normally heal quickly.
  • Page 47 because the infant has a medical condition which makes it necessary for the driver to be able to see the infant, • is a child, age 1 to 12 who must ride in the front seat because there is no rear seat, because there is no rear seat position available, or because the child has a medical condition which makes it necessary for the driver to be able to see the child,...
  • Page 48 48 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE NOTE: When the passenger airbag is turned off the airbag off light will illuminate Passenger Airbag Off Light To Shut Off the Passenger Airbag: • Place only the tip of the ignition key in the on/off switch, turn the key clockwise, and remove the key from the switch.
  • Page 49 Maintaining Your Airbag System WARNING! • Modifications to any part of the airbag system could cause it to fail when you need it. You could be injured because the airbag is not there to protect you. Do not modify the components or wiring, including adding any kind of badges or stickers to the airbag covers.

  • Page 50: Engine Break-In Recommendations

    50 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE Transporting Pets Deploying airbags could harm your pet. An unrestrained pet will be thrown about and possibly injured, or injure a passenger during panic braking or in a collision. Pets should be restrained in pet harnesses or pet carriers that are secured by seat belts.

  • Page 51: Safety Tips

    SAFETY TIPS Exhaust Gas WARNING! Exhaust gases can injure or kill. They contain carbon monoxide (CO) which is colorless and odorless. Breathing it can make you unconscious and can eventually poison you. To avoid breathing (CO) follow the safety tips below. •...

  • Page 52: Safety Checks You Should Make Outside The Vehicle

    52 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE Safety Checks You Should Make Outside the Vehicle Tires Examine tires for excessive tread wear or uneven wear patterns. Check for stones, nails, glass, or other objects lodged in the tread. Inspect for tread cuts or side wall cracks.

  • Page 53: Understanding The Features Of Your Vehicle

    UNDERSTANDING THE FEATURES OF YOUR VEHICLE CONTENTS Convertible Top Operation ....55 To Lower The Top ..... .56 To Raise The Top .
  • Page 54 54 UNDERSTANDING THE FEATURES OF YOUR VEHICLE Multi-Function Control Lever ....74 Headlights, Parking Lights, Instrument Panel Lights, And Front Fog Lights ....75 Daytime Running Lights .

  • Page 55: Convertible Top Operation

    CONVERTIBLE TOP OPERATION WARNING! The convertible top does not provide the structural protection that a reinforced metal roof does, and the fabric top cannot be expected to prevent the ejection of the occupants of a vehicle in a collision. Therefore it is important that all occupants wear their seat belts at all times when riding in a convertible.

  • Page 56: To Lower The Top

    56 UNDERSTANDING THE FEATURES OF YOUR VEHICLE To Lower the Top: Unlatching Convertible Top 1. To lower the top, first ensure that the door windows are lowered at least an inch. 2. Depress the button at the top of the latch upwards and then pull the handle down and rearward, towards you.
  • Page 57 3. Release the lever located behind the driver’s seat and nestled in the folded convertible top (as pictured). To aid in disengaging the latch, press down on the convertible top while pressing on the latch lever. Convertible Top Latch UNDERSTANDING THE FEATURES OF YOUR VEHICLE 57 4.
  • Page 58 58 UNDERSTANDING THE FEATURES OF YOUR VEHICLE 6. While sitting inside the vehicle, hold onto the handles and pull the top towards the windshield header. Push the latch handle forward and engage the latch hook to the windshield receiver rod. Aligning Convertible Top 7.

  • Page 59: Convertible Top Boot Cover Installation-If Equipped

    UNDERSTANDING THE FEATURES OF YOUR VEHICLE 59 engage the latch hook and close the latch. Several weeks of normal convertible top usage will reduce these efforts. Convertible Top Boot Cover Installation–If Equipped 1. Open the trunk. 2. Lower the convertible top and make sure that the convertible top latch handle is placed in the stowed position.
  • Page 60 60 UNDERSTANDING THE FEATURES OF YOUR VEHICLE 4. Slide pocket over the front corner of convertible top on the passenger side. Attaching Passenger Side 5. Stretch and slide pocket over the front corner of convertible top on the driver side. Attaching Driver Side...
  • Page 61 UNDERSTANDING THE FEATURES OF YOUR VEHICLE 61 6. Tuck cover under leading edge of convertible top. 7. Clip tab under trunk lid stop and quarter panel flange on outer edge on the passenger side. Tucking Boot Cover Attaching Passenger Side Tab...
  • Page 62 62 UNDERSTANDING THE FEATURES OF YOUR VEHICLE 8. Push down to engage inboard tab on the passenger side. Engaging Passenger Side Tab 9. Clip tab under trunk lid stop and quarter panel flange on outer edge on the driver side. Attaching Driver Side Tab...
  • Page 63 10. Push down to engage inboard tab on the driver side. Push down on convertible top behind driver seat to lock down. Engaging Driver Side Tab UNDERSTANDING THE FEATURES OF YOUR VEHICLE 63 11. Stretch out and smooth cover from rear of vehicle. Close the trunk lid.

  • Page 64: Convertible Top Boot Cover Removal And Storage

    64 UNDERSTANDING THE FEATURES OF YOUR VEHICLE 12. Ensure that the forward edge of the convertible top boot is tucked in fully after the trunk is closed. Forward Edge Convertible Top Boot Cover Removal and Storage 1. Open the trunk. 2.
  • Page 65 3. Pull up to disengage the inboard tab on the passenger side. Disengaging Passenger Side Tab UNDERSTANDING THE FEATURES OF YOUR VEHICLE 65 4. Fold each of the outer edges of the convertible top cover inward. Folding Outer Edges...

  • Page 66: Console Features

    66 UNDERSTANDING THE FEATURES OF YOUR VEHICLE 5. Fold the convertible top cover again. Place the cover into the bag. Store the cover in the trunk or a dry secure area. Folding Boot Cover CONSOLE FEATURES The front console has a removable ashtray, power outlet/ cigarette lighter and power window switches.

  • Page 67: Mirrors

    MIRRORS Inside Day/Night Mirror Adjust the mirror to center on the view through the rear window. A pivot system allows for horizontal and verti- cal mirror adjustment. Adjusting Rearview Mirror UNDERSTANDING THE FEATURES OF YOUR VEHICLE 67 Annoying headlight glare can be reduced by moving the small control under the mirror to the night position (toward rear of vehicle).

  • Page 68: Electric Remote Control Mirrors

    68 UNDERSTANDING THE FEATURES OF YOUR VEHICLE Electric Remote Control Mirrors Both of the outside mirrors can be adjusted by using the remote controls mounted inside the driver’s door, below the door handle and power door switch. Power Mirror Controls NOTE: Place the mirror selector switch in the center (neutral) position to prevent accidental movement of the mirrors.

  • Page 69: Seats

    WARNING! Vehicles and other objects seen in the right side convex mirror will look smaller and farther away than they really are. Relying too much on your right side mirror could cause you to collide with another vehicle or other object. Use your inside mirror when judging the size or distance of a vehicle seen in this convex mirror.
  • Page 70 70 UNDERSTANDING THE FEATURES OF YOUR VEHICLE WARNING! Adjusting a seat while the vehicle is moving is dangerous. If you are driving, the sudden movement of the seat could cause you to lose control. You could be injured. Adjust any seat only while the vehicle is parked.

  • Page 71: Reclining Seat

    UNDERSTANDING THE FEATURES OF YOUR VEHICLE 71 Reclining Seat The recliner control is on the side of the seat on the door-side. To recline, lean forward slightly before pulling the lever, then lean back to the desired position, and release the lever. Lean forward and pull the lever to return the seatback to its original position.
  • Page 72 72 UNDERSTANDING THE FEATURES OF YOUR VEHICLE Then push the safety catch handle located under the front edge of the hood toward the right. Raise the front of the hood. Hood Safety Catch NOTE: Assist props will raise the hood to a normal customer usage position.

  • Page 73: Lights

    WARNING! If the hood is not fully latched, it could open when the vehicle is moving and block your forward vision. Be sure the hood latches are fully latched before driving. LIGHTS Courtesy/Reading Lights These lights, located under the rearview mirror, come on whenever a door is opened or the illuminated entry system is activated.

  • Page 74: Interior Lights

    74 UNDERSTANDING THE FEATURES OF YOUR VEHICLE Interior Lights The interior lights come on when a door is opened and the dome switch is not in the defeat position. Battery Saver Feature — Interior Lights The interior courtesy lights come on when a door is open or left ajar.

  • Page 75: Headlights, Parking Lights, Instrument Panel Lights, And Front Fog Lights

    Interior Light Defeat (OFF) Rotate the dimmer control to the ex- treme bottom “OFF” position. The in- terior lights will remain off when the doors are open. Parade Mode (Daytime Brightness Feature) Rotate the dimmer control to the first detent (white semi-circle). This feature brightens the odometer and radio dis- play when the parking lights or head- lights are on during daylight condi-...

  • Page 76: Daytime Running Lights

    76 UNDERSTANDING THE FEATURES OF YOUR VEHICLE To change the brightness of the instrument panel lights, rotate the center portion of the Multi-Function Control Lever up or down. Daytime Running Lights The fog lights will come on as Daytime Running Lights whenever the ignition switch is on, the headlights are off, and the parking brake is off.

  • Page 77: Fog Lights

    If the ignition switch is turned to any position other than the Off position at any time during the 3 minute delay period the battery saver feature will be disabled. Fog Lights The front fog light switch is on the Multi-Function Control Lever.

  • Page 78: Highbeam/Lowbeam Select Switch

    78 UNDERSTANDING THE FEATURES OF YOUR VEHICLE If either light remains on and does not flash, or there is a very fast flash rate, check for a defective outside light bulb. If an indicator fails to light when the lever is moved, it would suggest that the fuse or indicator bulb is defective.

  • Page 79: Adjustable Pedals

    WARNING! Tilting the steering column while the vehicle is moving is dangerous. Without a stable steering col- umn, you could lose control of the vehicle and have an accident. Adjust the column only while the ve- hicle is stopped. Be sure it is locked before driving. ADJUSTABLE PEDALS Your Viper is equipped with an adjustable pedal system that allows about 4 inches (100 mm) of fore and aft pedal...

  • Page 80: Adjustable Left Foot Rest

    80 UNDERSTANDING THE FEATURES OF YOUR VEHICLE To adjust the pedals: • Adjust the seat to a comfortable driving position. • Adjust the pedals to a position that allows full pedal travel. • It may be necessary to make further small adjustments to find the best possible seat/pedal position.

  • Page 81: Windshield Wipers And Washers

    To adjust the left foot rest: • Loosen the nut on the pedal using a 13 mm socket. • Slide the pedal fore, aft and/or rotate up or down to find a comfortable position. • Retighten the nut, being careful not to overtighten. WINDSHIELD WIPERS AND WASHERS The wipers and washers are operated by a switch in the right control lever.

  • Page 82: Windshield Washers

    82 UNDERSTANDING THE FEATURES OF YOUR VEHICLE Windshield Washers To use the washer, pull the control lever toward you and hold while spray is desired. If the lever is pulled while in the delay range, the wiper will operate in low speed for two wipe cycles after the lever is released, and then resume the intermittent interval previously selected.
  • Page 83 UNDERSTANDING YOUR INSTRUMENT PANEL CONTENTS Instrument Panel Features ....85 Instrument Cluster Description ....86 Speedometer .
  • Page 84 84 UNDERSTANDING YOUR INSTRUMENT PANEL CD Player Operation ....98 CD/DVD Disc Maintenance ....103 Radio Antenna .

  • Page 85: Understanding Your Instrument Panel 85

    UNDERSTANDING YOUR INSTRUMENT PANEL 85 INSTRUMENT PANEL FEATURES...

  • Page 86: Instrument Cluster Description

    86 UNDERSTANDING YOUR INSTRUMENT PANEL INSTRUMENT CLUSTER DESCRIPTION Speedometer Shows the vehicle speed in miles-per- hour and kilometers-per-hour. Odometer/Trip Odometer The odometer shows the total distance the vehicle has been driven. U.S. federal regulations require that upon transfer of vehicle ownership, the seller certify to the purchaser the correct mileage that the vehicle has been driven.

  • Page 87: Turn Signal Indicators

    Turn Signal Indicators The arrows will flash in unison with the corresponding exterior turn signal when using the signal lever. Hazard Indicator Both turn signal arrows will flash in unison with all front and rear turn signals when the hazard warning switch is used.
  • Page 88 88 UNDERSTANDING YOUR INSTRUMENT PANEL WARNING! If both ABS and/or Brake Warning lamps become illuminated, please seek service immediately! Your Viper will have diminished braking capability and control if ABS and/or service brake systems are not working properly. Have your brake system serviced immediately.
  • Page 89 CAUTION! Prolonged driving with the light on could cause further damage to the emission control system. It could also affect fuel economy and driveability. The vehicle must be serviced before any state emissions tests can be performed. If the light is flashing, severe catalytic converter damage and power loss will soon occur.
  • Page 90 90 UNDERSTANDING YOUR INSTRUMENT PANEL Trunk Ajar Light This light indicates that the trunk is not latched. Engine Coolant Temperature Light A red LED light on the Coolant Temperature gauge will illuminate to warn of an overheated engine coolant condition. Low Oil Pressure Light A red LED light on the Oil Pressure gauge will illuminate to indicate low engine oil pressure.
  • Page 91 Brake System Warning Light The dual brake system provides a reserve braking capability in the event of a failure to a portion of the hydraulic system. The warning light should be checked frequently to assure that it is operating properly. This can be done by turning the ignition switch to a point midway between ON and START.

  • Page 92: Gauges

    92 UNDERSTANDING YOUR INSTRUMENT PANEL Gauges Tachometer This gauge shows engine speed in revolutions- per-minute (RPM) times 1,000. Avoid excessive engine speeds in any part of the red warning zone, particularly when driving downhill or in lower gears. Coolant Temperature Gauge This gauge shows the engine coolant tempera- ture.

  • Page 93: Electronic Digital Clock

    This gauge does not indicate the amount of oil in the engine. The engine oil level must be checked under the hood. Check the level often during severe usage. Fuel Gauge This gauge shows the amount of fuel in the gas tank.

  • Page 94: Radio General Information

    94 UNDERSTANDING YOUR INSTRUMENT PANEL 2. Press the “H” button to set hours or the “M” button to set minutes. The time setting will increase each time you press a button. RADIO GENERAL INFORMATION Radio Broadcast Signals Your new radio will provide excellent reception under most operating conditions.

  • Page 95: Fm Reception

    FM Reception Because FM transmission is based on frequency varia- tions, interference that consists of amplitude variations can be filtered out, leaving the reception relatively clear, which is the major feature of FM radio. NOTE: On vehicles so equipped the radio, steering wheel radio controls and 6 disc CD/DVD changer will remain active for up to 45 seconds after the ignition switch has been turned off.

  • Page 96: Radio Operation

    96 UNDERSTANDING YOUR INSTRUMENT PANEL Radio Operation Power/Volume Control Press the PWR/VOL control to turn the radio on. Turn the volume control clockwise to increase the volume. NOTE: Power to operate the radio is controlled by the ignition switch. It must be in the ON or ACC position to operate the radio.
  • Page 97 To Set The Radio Push-Button Memory When you are receiving a station that you wish to commit to push-button memory, press the SET RND button. SET 1 will show in the display window. Select the “1–6” button you wish to lock onto this station and press and release that button.

  • Page 98: Cd Player Operation

    98 UNDERSTANDING YOUR INSTRUMENT PANEL Time Button Press the TIME button to change the display between radio frequency and time. General Information This radio complies with Part 15 of FCC rules and with RSS-210 of Industry Canada. Operation is subject to the following conditions: 1.
  • Page 99 If you insert a disc with the ignition ON and the radio ON, the unit will switch from radio to CD mode and begin to play when you insert the disc. The display will show the disc number, the track number, and index time in minutes and seconds.
  • Page 100 100 UNDERSTANDING YOUR INSTRUMENT PANEL Scan Press the Scan button to scan through each track on the CD currently playing. FF/TUNE/RW Press FF (Fast Forward) and the CD player will begin to fast forward until FF is released. The RW ( Reverse) button works in a similar manner.
  • Page 101 Program Type Radio Display Information Inform Jazz Jazz Foreign Language Language News News Nostalgia Nostalga Oldies Oldies Personality Persnlty Public Public Rhythm and Blues R & B Religious Music Rel Musc Religious Talk Rel Talk Rock Rock Soft Soft Soft Rock Soft Rck Soft Rhythm and Blues Soft R&B...
  • Page 102 102 UNDERSTANDING YOUR INSTRUMENT PANEL By pressing the SCAN button when the PTY icon is displayed, the radio will stop at every PTY station on the band and list each corresponding program type in the radio display. Time Press the TIME button to change the display from elapsed CD playing time to time of day.

  • Page 103: Cd/Dvd Disc Maintenance

    CD/DVD DISC MAINTENANCE To keep the CD/DVD discs in good condition, take the following precautions: 1. Handle the disc by its edge; avoid touching the surface. 2. If the disc is stained, clean the surface with a soft cloth, wiping from center to edge. 3.

  • Page 104: Ventilation

    104 UNDERSTANDING YOUR INSTRUMENT PANEL VENTILATION When the ventilation mode is selected, outside air comes through the panel outlets. Air will enter the vehicle with or without the blower in operation. CLIMATE CONTROLS Air Conditioning And Heater Controls The Air Conditioning System allows you to balance the temperature, amount and direction of the air circulating throughout the vehicle.

  • Page 105: Fan Control

    The controls are as follows: Fan Control Use this control to regulate the amount of air forced through the sys- tem in any mode you select. Turn the control clockwise to increase fan speed. Turn the control to the O — Off position to shut off the fan and to prevent any outside air from entering the vehicle.
  • Page 106 106 UNDERSTANDING YOUR INSTRUMENT PANEL Panel Air is directed through the outlets in the instrument panel. These outlets can be adjusted to direct air flow. Bi-Level Air is directed through the instrument panel and floor outlets. A small amount of air is also directed through the defrost outlets.

  • Page 107: Operating Tips

    shows that the Air Conditioning compressor is on. Con- ditioned air is now directed through the outlets selected. Pushing the button a second time turns the compressor OFF. Slight changes in engine speed or power may be noticed when the compressor is on. This is a normal occurrence since the compressor will cycle on and off to maintain comfort and increase fuel economy.
  • Page 108 108 UNDERSTANDING YOUR INSTRUMENT PANEL The blower air will heat faster in cold weather if you use only the low blower speeds for the first ten minutes of vehicle operation. During engine warm-up in cold weather, use the Defrost mode to direct any cold air away from the occupants.

  • Page 109: Starting And Operating

    STARTING AND OPERATING CONTENTS Starting Procedures ..... 111 If Engine Fails To Start ....112 After Starting .
  • Page 110 110 STARTING AND OPERATING Compact Spare Tire — If Equipped ..134 Limited Use Spare — If Equipped ..135 Tire Spinning ......136 Tread Wear Indicators .

  • Page 111: Starting Procedures

    STARTING PROCEDURES CAUTION! Long periods of engine idling, especially at high engine speeds, can cause excessive exhaust tempera- tures which can damage your vehicle. Do not leave your vehicle unattended with the engine running. WARNING! Do not leave animals or children inside parked vehicles in hot weather;...

  • Page 112: If Engine Fails To Start

    112 STARTING AND OPERATING instrument panel and release when the engine starts. If the engine has not started within 3 seconds, slightly depress the accelerator pedal while continuing to crank. If the engine fails to start within 10 seconds, turn the key to the “OFF”...
  • Page 113 WARNING! Do not attempt to push or tow your vehicle to get it started. Unburned fuel could enter the catalytic converter and once the engine has started, ignite and damage the converter and vehicle. If the vehicle has a discharged battery, booster cables may be used to obtain a start from a booster battery or the battery in another vehicle.

  • Page 114: After Starting

    114 STARTING AND OPERATING After Starting The idle speed will automatically decrease as the engine warms up. WARNING! Never pour fuel or other flammable liquid into the throttle body air inlet opening in an attempt to start the vehicle. This could result in flash fire causing serious personal injury.

  • Page 115: Recommended Shift Speeds

    Recommended Shift Speeds To use your manual transmission for fuel economy it should be upshifted as listed below. Shift at the vehicle speeds listed for acceleration. Earlier upshifts during cruise conditions (relatively steady speeds) will result in increased fuel economy, and may be used as indicated. MANUAL TRANSMISSION RECOMMENDED SHIFT SPEEDS –...

  • Page 116: Parking Brake

    116 STARTING AND OPERATING To maintain a safe speed and prolong brake life, down- shift to maintain a safe speed when descending a steep grade. WARNING! Skipping more than one gear while downshifting, could cause you to lose control of your vehicle. You could have an accident.

  • Page 117: Brake System

    Before leaving the vehicle, make sure you fully apply the parking brake. Place the transmission in REVERSE. Fail- ure to do so may cause the vehicle to roll and cause damage or injury. As an added precaution, turn the front wheels toward the curb on a downhill grade and away from the curb on an uphill grade.
  • Page 118 118 STARTING AND OPERATING All vehicle wheels and tires must be the same size and type as the original equipment wheels and tires must be properly inflated to produce accurate signals for the computer. WARNING! Significant over or under inflation of tires, or mixing sizes of front or rear tires or wheels on the vehicle can lead to loss of braking effectiveness.
  • Page 119 CAUTION! The Anti-Lock Brake System is subject to possible detrimental effects of electronic interference caused by improperly installed after-market radios or tele- phones. STARTING AND OPERATING 119 WARNING! • Anti-lock system (ABS) cannot prevent the natu- ral laws of physics from acting on the vehicle, nor can it increase braking or steering efficiency be- yond that afforded by the condition of the vehicle brakes and tires or the traction afforded.
  • Page 120 120 STARTING AND OPERATING NOTE: During severe braking conditions, a pulsing sensation may occur and a clicking noise will be heard. This is normal, indicating that the Anti-Lock Brake System is functioning. WARNING! To use your brakes and accelerator more safely, follow these tips: •...

  • Page 121: Brake Pad Break-In

    In the event power assist is lost for any reason (for example, repeated brake applications with the engine off), the brakes will still function. The effort required to brake the vehicle will be much greater than that required with the power system operating. If either the front or rear hydraulic system loses normal capability, the remaining system will still function with some loss of overall braking effectiveness.

  • Page 122: Tire Safety Information

    122 STARTING AND OPERATING TIRE SAFETY INFORMATION Tire Markings NOTE: • P(Passenger)-Metric tire sizing is based on U.S. design standards. P-Metric tires have the letter “P” molded into the sidewall preceding the size designation. Ex- ample: P215/65R15 95H. • European Metric tire sizing is based on European design standards.
  • Page 123 Tire Sizing Chart Size Designation: P = Passenger car tire size based on U.S. design standards ...blank... = Passenger car tire based on European design standards LT = Light Truck tire based on U.S. design standards T = Temporary Spare tire 31 = Overall Diameter in Inches (in) 215 = Section Width in Milimeters (mm) 65 = Aspect Ratio in Percent (%)
  • Page 124 124 STARTING AND OPERATING Service Description: 95 = Load Index —A numerical code associated with the maximum load a tire can carry. H = Speed Symbol —A symbol indicating the range of speeds at which a tire can carry a load corresponding to its load index under certain operating conditions.

  • Page 125: Tire Identification Number (Tin)

    Tire Identification Number (TIN) The TIN may be found on one or both sides of the tire however the date code may only be on one side. Tires with white sidewalls will have the full TIN including date code located on the white sidewall side of the tire. DOT = Department of Transportation —This symbol certifies that the tire is in compliance with the U.S.

  • Page 126: Tire Loading And Tire Pressure

    126 STARTING AND OPERATING Tire Loading and Tire Pressure Tire Placard Location NOTE: The proper cold tire inflation pressure for pas- senger cars is listed on either the face of the driver’s door or the driver’s side “B” pillar. For vehicles other than passenger cars, the cold tire inflation pressures are listed on either the “B”...
  • Page 127 Tire and Loading Information Placard Tire and Loading Information This placard tells you important information about the, 1) number of people that can be carried in the vehicle 2) the total weight your vehicle can carry 3) the tire size designed for your vehicle STARTING AND OPERATING 127 4) the cold tire inflation pressures for the front, rear and spare tires.
  • Page 128 128 STARTING AND OPERATING lbs.” on the Tire and Loading Information placard. The combined weight of occupants, cargo/luggage and trailer tongue weight (if applicable) should never exceed the weight referenced here. Steps for Determining Correct Load Limit 1. Locate the statement “The combined weight of occu- pants and cargo should never exceed XXX pounds”...
  • Page 129 STARTING AND OPERATING 129...

  • Page 130: Tires-General Information

    130 STARTING AND OPERATING WARNING! Overloading of your tires is dangerous. Overloading can cause tire failure, affect vehicle handling, and increase your stopping distance. Use tires of the recommended load capacity for your vehicle. Never overload them. TIRES—GENERAL INFORMATION Tire Pressure Proper tire inflation pressure is essential to the safe and satisfactory operation of your vehicle.

  • Page 131: Tire Inflation Pressures

    2. Economy— Improper inflation pressures can cause uneven wear patterns to develop across the tire tread. These abnormal wear patterns will reduce tread life resulting in a need for earlier tire replacement. Underinflation also increases tire rolling resistance and results in higher fuel consumption. 3.
  • Page 132 132 STARTING AND OPERATING check tire pressure. Do not make a visual judgement when determining proper inflation. Radial tires may look properly inflated even when they are underinflated. CAUTION! After inspecting or adjusting the tire pressure al- ways reinstall the valve stem cap–if equipped. This will prevent moisture and dirt from entering the valve stem, which could damage the valve stem.
  • Page 133 Tire Pressures for High Speed Operation The manufacturer advocates driving at safe speeds within posted speed limits. Where speed limits or condi- tions are such that the vehicle can be driven at high speeds, maintaining correct tire inflation pressure is very important.

  • Page 134: Radial-Ply Tires

    134 STARTING AND OPERATING Radial-Ply Tires WARNING! Combining radial ply tires with other types of tires on your vehicle will cause your vehicle to handle poorly. The instability could cause an accident. Al- ways use radial ply tires in sets of four (or 6, in case of trucks with dual rear wheels).

  • Page 135: Limited Use Spare - If Equipped

    Do not install a wheel cover or attempt to mount a conventional tire on the compact spare wheel, since the wheel is designed specifically for the compact spare. Do not install more than one compact spare tire/wheel on the vehicle at any given time. CAUTION! Because of the reduced ground clearance, do not take your vehicle through an automatic car wash with the...

  • Page 136: Tire Spinning

    136 STARTING AND OPERATING WARNING! The limited use spare tires are for emergency use only. Installation of this limited use spare tire affects vehicle handling. With this tire, do not drive more than 60 mph (100 km/h). Keep inflated to the cold tire inflation pressure listed on either your tire placard or limited use spare tire and wheel assembly.

  • Page 137: Tread Wear Indicators

    Tread Wear Indicators Tread wear indicators are in the original equipment tires to help you in determining when your tires should be replaced. These indicators are molded into the bottom of the tread grooves and will appear as bands when the tread depth becomes 1/16 inch (2 mm).

  • Page 138: Alignment And Balance

    138 STARTING AND OPERATING WARNING! • Do not use a tire, wheel size or rating other than that specified for your vehicle. Some combinations of unapproved tires and wheels may change sus- pension dimensions and performance characteris- tics, resulting in changes to steering, handling, and braking of your vehicle.

  • Page 139: Low Tire Pressure (Ltp) System

    Improper alignment will not cause vehicle vibration. Vibration may be a result of tire and wheel out-of- balance. Proper balancing will reduce vibration and avoid tire cupping and spotty wear. Low Tire Pressure (LTP) System Low Tire Indicator The Low Tire indicator in the Liquid Crystal Display (LCD) of the instrument cluster will flash slowly and a single chime will sound to warn if tire pressure falls below 20 psi (138 kpa).

  • Page 140: Tire Chains

    140 STARTING AND OPERATING CAUTION! The Low Tire Pressure (LTP) system has been opti- mized for the original equipment tires and wheels. The LTP system pressures have been established for the tire size equipped on your vehicle. Undesirable operation or sensor damage may result when using replacement equipment that is not of the same size, type, and/or style.

  • Page 141: Tire Storage

    Tire Storage Tire storage is addressed in the Michelin Limited Tire Warranty Booklet. Specific recommendations on guidelines for long term tire storage for this vehicle should be requested of the Michelin Tire Corporation 1-800-433-6838. Tire Rotation Recommendations Do not rotate these tires as the wider rear tires will not fit on the front of the vehicle.

  • Page 142: Fuel Requirements

    If you experience these symptoms, try another brand of “regular” gasoline be- fore considering service for the vehicle. Over 40 automobile manufacturers around the world have issued and endorsed consistent gasoline specifica- tions (the World Wide Fuel Charter, WWFC) to define fuel properties necessary to deliver enhanced emissions, engine performance, and durability for your vehicle.

  • Page 143: Gasoline/Oxygenate Blends

    Gasoline/Oxygenate Blends Some fuel suppliers blend unleaded gasoline with mate- rials called oxygenates such as 10% alcohol, MTBE, ETBE or TAME. Oxygenates are required in some areas of the country during the winter months to reduce carbon monoxide emissions. Fuels blended with these oxygen- ates may be used in your vehicle.

  • Page 144: Materials Added To Fuel

    144 STARTING AND OPERATING Materials Added to Fuel All gasoline sold in the United States and Canada is required to contain effective detergent additives. The use of additional detergents or other additives is not needed under normal conditions. Fuel System Cautions CAUTION! Follow these guidelines to maintain your vehicle’s performance:...

  • Page 145: Carbon Monoxide Warnings

    Carbon Monoxide Warnings WARNING! Carbon monoxide (CO) in exhaust gases is deadly. Follow the precautions below to prevent carbon monoxide poisoning: • Do not inhale exhaust gases. They contain carbon monoxide, a colorless and odorless gas which can kill. Never run the engine in a closed area, such as a garage, and never sit in a parked vehicle with the engine running for an extended period.

  • Page 146: Vehicle Loading

    146 STARTING AND OPERATING WARNING! Remove the fuel tank filler tube cap (gas cap) slowly to prevent fuel spray from the filler neck that may cause injury. The volatility of some gasolines may cause a buildup of pressure in the fuel tank that may increase while you drive the vehicle.
  • Page 147 WHAT TO DO IN EMERGENCIES CONTENTS Hazard Warning Flasher ....148 If Your Engine Overheats ....148 Jump-Starting Procedures .

  • Page 148: Hazard Warning Flasher

    148 WHAT TO DO IN EMERGENCIES HAZARD WARNING FLASHER Hazard Flasher Switch The flasher switch is on the top of the steering column, just behind the steering wheel. Depress the flasher button and all front and rear directional signals will flash. Depress the flasher button again to turn the flashers off.
  • Page 149 • In city traffic— While moving, shift into the highest gear possible to reduce engine RPM. NOTE: There are steps that you can take to slow down an impending overheat condition. If your air conditioner is on, turn it off. The air conditioning system adds heat to the cooling system and turning off the A/C removes this heat.

  • Page 150: 150 What To Do In Emergencies

    150 WHAT TO DO IN EMERGENCIES JUMP-STARTING PROCEDURES WARNING! • Do not attempt to push or tow your vehicle to get it started. Unburned fuel could enter the catalytic converter and once the engine has started, ignite and damage the converter and vehicle. If the vehicle has a discharged battery, booster cables may be used to obtain a start from a booster battery or the battery in another vehicle.
  • Page 151 Battery Location The battery is located under the battery access panel inside the trunk on the left side. Remote battery terminals are located in the engine compartment for jump starting. WHAT TO DO IN EMERGENCIES 151 NOTE: Remove the floor portion of the trunk carpet to gain access to the battery.
  • Page 152 152 WHAT TO DO IN EMERGENCIES without letting the vehicles touch. Set the parking brake, place the transmission in neutral and turn the ignition OFF for both vehicles. 3. Turn off the heater, radio and all unnecessary electrical loads. 4. If you are jump starting your Viper, connect one end of a jumper cable to the positive terminal of the booster battery.
  • Page 153 Thermostat Housing shown in illustration) of your Viper and the other end to the engine of the other vehicle. Make sure that you have a good contact on the engines. NOTE: When using another vehicle as the power source, turn off all accessories. 8.

  • Page 154: Traction

    154 WHAT TO DO IN EMERGENCIES DRIVING ON SLIPPERY SURFACES WARNING! Rapid acceleration on slippery surfaces is danger- ous. You could lose control of the vehicle and possi- bly have an accident. Accelerate slowly and carefully whenever there is likely to be poor traction (ice, snow, wet, mud, loose sand, etc.).

  • Page 155: Freeing A Stuck Vehicle

    FREEING A STUCK VEHICLE If your vehicle becomes stuck in mud, sand or snow, it can often be moved by a rocking motion. Turn your steering wheel right and left to clear the area around the front wheels. Then shift back and forth between Reverse and First gear.
  • Page 157 MAINTAINING YOUR VEHICLE CONTENTS 8.3L Engine Compartment ....160 Onboard Diagnostic System (OBD II) ..161 Emissions Inspection And Maintenance Programs .
  • Page 158 158 MAINTAINING YOUR VEHICLE Body Lubrication ..... 179 Front And Rear Suspension Ball Joints ..179 Steering Linkage .
  • Page 159 High Intensity Discharge Headlights (HID) . . . 207 Tail, Tail/Stop, And Marker Lamp Bulb Replacement ......207 Backup And Rear Turn Signal Lamp Bulb Replacement .

  • Page 160: 160 Maintaining Your Vehicle

    160 MAINTAINING YOUR VEHICLE 8.3L ENGINE COMPARTMENT 8.3L Engine Compartment...

  • Page 161: Onboard Diagnostic System (Obd Ii)

    ONBOARD DIAGNOSTIC SYSTEM (OBD II) To meet new government regulations and promote cleaner air, your vehicle is equipped with a sophisticated onboard diagnostic system called OBD II. This system monitors the performance of the emissions and engine control systems. When these systems are operating prop- erly, your vehicle will provide excellent performance and fuel economy, as well as engine emissions well within current government regulations.

  • Page 162: Emissions Inspection And Maintenance Programs

    162 MAINTAINING YOUR VEHICLE EMISSIONS INSPECTION AND MAINTENANCE PROGRAMS In some localities, it may be a legal requirement to pass an inspection of your vehicle’s emissions control system. Failure to pass could prevent vehicle registration. For states which have an I/M (Inspection and Maintenance) requirement, this check verifies the following: the MIL (Malfunction Indicator Lamp) is functioning and is not on when the engine is running,...

  • Page 163: Replacement Parts

    ignition key or start the engine. This means that your vehicle’s OBD system is not ready and you should not proceed to the I/M station. b. The MIL will not flash at all and will remain fully illuminated until you turn off the ignition key or start the engine.

  • Page 164: Maintenance Procedures

    164 MAINTAINING YOUR VEHICLE NOTE: Intentional tampering with emissions control systems can result in civil penalties being assessed against you. WARNING! You can be badly injured working on or around a motor vehicle. Do only that service work for which you have the knowledge and the proper equipment.
  • Page 165 The best time to check the oil level is approximately 5 minutes after a fully warmed up engine is turned off or before starting the engine after it has sat overnight. Checking the oil while the vehicle is on level ground also will improve the accuracy of the oil level readings.
  • Page 166 166 MAINTAINING YOUR VEHICLE • Trailer towing • Off-road or desert driving • If equipped for and operating with E–85 (ethanol) fuel If none of these apply to you, then change your engine oil every 6,000 miles (10 000 km) or 6 months, whichever comes first and follow the maintenance recommenda- tions in Schedule A.
  • Page 167 Materials Added to Engine Oil The manufacture strongly recommends against the addi- tion of any additives (other than leak detection dyes) to the engine oil. Engine oil is an engineered product and it’s performance may be impaired by supplemental ad- ditives.

  • Page 168: Drive Belts - Check Condition And Tension

    168 MAINTAINING YOUR VEHICLE Drive Belts — Check Condition and Tension At the mileage shown in the appropriate “Maintenance Schedule”, check the condition of the drive belt for condition and proper tension. Improper belt tension can cause belt slippage and failure. Inspect the drive belt for evidence of cuts, cracks, or glazing and replace it if there is any sign of damage which could result in belt failure.
  • Page 169 CAUTION! Damage to the catalytic converter can result if your vehicle is not kept in proper operating condition. In the event of engine malfunction, particularly involv- ing engine misfire or other apparent loss of perfor- mance, have your vehicle serviced promptly. Contin- ued operation of your vehicle with a severe malfunction could cause the converter to overheat, resulting in possible damage to the converter and the...

  • Page 170: Ignition Wiring System And Ignition Timing

    170 MAINTAINING YOUR VEHICLE To minimize the possibility of catalytic converter dam- age: • Do not shut off the engine or interrupt the ignition when the transmission is in gear and the vehicle is in motion. • Do not try to start the engine by pushing or towing the vehicle.

  • Page 171: Crankcase Emission Control System

    Crankcase Emission Control System Proper operation of this system depends on freedom from plugging due to deposits. As vehicle mileage builds up, the Crankcase Ventilation Valve orifice may accumu- late deposits. If a valve is not working properly, replace it with a new orifice.
  • Page 172 172 MAINTAINING YOUR VEHICLE NOTE: Remove the floor portion of the trunk carpet to gain access to the battery. Battery Location To service the battery: 1. Locate the battery compartment inside the trunk. 2. Remove the battery cover mounting screws and re- move the battery cover.
  • Page 173 WARNING! Battery fluid is a corrosive acid solution and can burn or even blind you. Don’t allow battery fluid to contact your eyes, skin or clothing. Don’t lean over a battery when attaching clamps. If acid splashes in eyes or on skin, flush the area immediately with large amounts of water.

  • Page 174: Battery Save Feature

    174 MAINTAINING YOUR VEHICLE CAUTION! It is essential when replacing the cables on the battery that you attach the positive cable to the positive post and the negative cable to the negative post. Battery posts are marked positive (+) and negative (-) and identified on the battery case.
  • Page 175 Start the battery save feature by doing the following: 1. Insert the key into the ignition. 2. Cycle the ignition from OFF to ACC four times with- out going into ON. Leave the switch in the OFF position after the fourth cycle. Ignition Key Positions MAINTAINING YOUR VEHICLE 175 3.

  • Page 176: Air Conditioner

    176 MAINTAINING YOUR VEHICLE NOTE: The exterior and interior lighting functions will not work when the vehicle is in Battery Save Mode. Exit Battery Save Mode by doing the following: 1. Press the driver’s door exterior handle to wake up the vehicle.
  • Page 177 WARNING! • Use only refrigerants and compressor lubricants approved by the manufacturer for your air condi- tioning system. Some unapproved refrigerants are flammable and can explode, injuring you. Other unapproved refrigerants or lubricants can cause the system to fail, requiring costly repairs. Refer to Section 3 of the Warranty Information book for further warranty information.

  • Page 178: Power Steering (Pump And Reservoir)

    178 MAINTAINING YOUR VEHICLE Power Steering (Pump and Reservoir) WARNING! Fluid level should be checked with the engine off to prevent injury from moving parts. Do not overfill. Use only the manufacturer’s recommended fluid. Refer to Recommended Fluids, Lubricants and Genuine Parts for correct fluid type.

  • Page 179: Body Lubrication

    All power steering pumps have a dipstick. Fluid level should be maintained at the proper level indicated on the dipstick. If necessary, add fluid to restore to the proper indicated level. With a clean cloth, wipe any spilled fluid from all surfaces. Only petroleum fluids specially formu- lated for minimum effect on the rubber hoses should be used.

  • Page 180: Steering Linkage

    180 MAINTAINING YOUR VEHICLE Relubrication Ball joints are lubricated at the factory with a special grease. They should be regreased at intervals as specified in the maintenance schedules. When lubricating ball joints, use only special long life chassis grease, such as Multi-Mileage Lubricant, intended for this purpose.
  • Page 181 Other Body Mechanisms The following body mechanisms should be inspected and, if necessary, all pivot and sliding contact areas of these components should be lubricated with the lubricant specified as follows: Smooth White Body Lubricant - Such as Mopar Spray White Lube: •...

  • Page 182: Windshield Washers

    182 MAINTAINING YOUR VEHICLE • Rubber bushings • Starter bearing • Throttle control cable • Water pump bearings Windshield Washers The fluid reservoir in the right side engine compartment should be checked for fluid level at regular intervals. Fill the reservoir with windshield antifreeze (not radiator antifreeze).

  • Page 183: Cooling System

    Cooling System Inspection WARNING! You or others can be badly burned by hot coolant or steam from your radiator. If you see or hear steam coming from under the hood, don’t open the hood until the radiator has had time to cool. Never try to open a cooling system pressure cap when the radia- tor is hot.
  • Page 184 184 MAINTAINING YOUR VEHICLE Cooling System — Drain, Flush and Refill The cooling system should be drained, flushed and refilled at the intervals shown on the Maintenance Sched- ules. If the solution is dirty and contains a considerable amount of sediment, clean and flush with a reliable cooling system cleaner.
  • Page 185 Adding Coolant When adding coolant, or refilling the system, a minimum solution of 50% recommended HOAT ethylene glycol engine coolant (antifreeze) and distilled water should be used. Use higher concentrations (not to exceed 70%) if temperatures below 34°F ( 37°C) are anticipated. Use only high purity water such as distilled or deionized water when mixing the water / antifreeze solution.
  • Page 186 186 MAINTAINING YOUR VEHICLE WARNING! • The warning words “DO NOT OPEN HOT” on the pressure cap are a safety precaution. Never add coolant to the radiator when the engine is overheated. Do not loosen or remove the pressure cap to cool overheated engine. Heat causes pres- sure to build up in the cooling system.
  • Page 187 Coolant Level Coolant Recovery Bottle The coolant recovery bottle provides a visual method for checking the coolant level without removing the pressure cap. With the engine warmed up, the coolant level should be between MIN and MAX on the coolant recovery bottle. MAINTAINING YOUR VEHICLE 187 When additional coolant is needed to maintain the proper level, it should be added to the coolant recovery...

  • Page 188: Hoses And Vacuum/Vapor Harnesses

    188 MAINTAINING YOUR VEHICLE • Make sure that the radiator and bottle overflow hoses are not kinked or obstructed. • Keep the front of the radiator clean. If your vehicle has air conditioning, keep the front of the condenser clean also.

  • Page 189: Brake, Power Steering, And Fuel System Hoses

    WARNING! Riding the brakes can lead to brake failure and possibly an accident. Driving with your foot resting or riding on the brake pedal can result in abnormally high brake temperatures, excessive lining wear, and possible brake damage. You wouldn’t have your full braking capacity in an emergency.

  • Page 190: Brake And Clutch Fluid

    190 MAINTAINING YOUR VEHICLE servicing. It is mandatory to replace all clamps that have been loosened or removed during service. NOTE: Inspection of brake hoses should be done when- ever the brake system is serviced and at every engine oil change.

  • Page 191: Master Cylinder

    CAUTION! Brake fluid can damage the finish of your Viper. Do not allow brake fluid to contact any painted surface. WARNING! Overfilling the brake fluid reservoir can result in spilling brake fluid on hot engine parts and the brake fluid catching fire. MAINTAINING YOUR VEHICLE 191 Master Cylinder Brake Fluid Reservoir...

  • Page 192: Hydraulic Clutch

    192 MAINTAINING YOUR VEHICLE fluid level up to the requirements described on the brake fluid reservoir. With disc brakes, fluid level can be expected to fall as the brake pads wear. However, low fluid level may be caused by a leak and a checkup may be needed.

  • Page 193: Transmission

    Transmission Lubricant Selection Refer to the Recommended Fluids, Lubricants and Genu- ine Parts section for correct fluid type. CAUTION! Using a transmission fluid other than the manufac- turer’s recommended fluid may cause deterioration in transmission shift quality. Refer to the Recom- mended Fluids, Lubricants and Genuine Parts sec- tion for correct fluid type.

  • Page 194: Wheel Bearings

    194 MAINTAINING YOUR VEHICLE level should be between the bottom of the filler plug and a point approximately 3/8 inch (9.5mm) below the filler plug. Lubricant Selection Use only the manufacturer’s recommended transmission fluid. Refer to the Recommended Fluids, Lubricants and Genuine Parts section for correct fluid type.
  • Page 195 Paint and Trim Your vehicle is exposed to the corrosive effects of chemi- cal fall out, salt spray, and road film. To protect not only the paint and trim, but also exposed mountings and fixtures, it is important you wash it often and thoroughly. After washing, allow all surfaces to drain and dry before parking in a closed garage.
  • Page 196 196 MAINTAINING YOUR VEHICLE Minor damage can be repaired by using touch-up mate- rials available at your dealers. More extensive damage should be corrected in your dealer’s paint facility. Seat Belt Maintenance Do not bleach, dye or clean the belts with chemical solvents or abrasive cleaners.

  • Page 197: Fuses - Power Distribution Center

    The frame of your Viper is galvanized for rust-through protection. It is also dipped in a black E-Coat to protect the welded areas. Avoid any scratches through to bare metal. Commercial Car Washes We do not recommend that you take your Viper through a commercial car wash.
  • Page 198 198 MAINTAINING YOUR VEHICLE Power Distribution Center...
  • Page 199 Power Distribution Center Cavity Fuse Circuits Cartridge Batt-Relay Contact, High Blower Fuse 40 Motor Module-ABS Pump Feed Cartridge ABS Pump Feed Fuse 40 Cartridge Battery Fuse 30 Green Cartridge Fused Feed to RS Amplifier or Fuse 20 Power Amplifier Amp Yel- MAINTAINING YOUR VEHICLE 199 Cavity Fuse...
  • Page 200 200 MAINTAINING YOUR VEHICLE Cavity Fuse Circuits Cartridge Batt-Switch, Ignition (Run/Start/ Fuse 30 Accy) Green Mini Fuse Batt-Relay Contact, Auto Shut- 20 Amp down Yellow Mini Fuse Secondary Power Outlet Feed 20 Amp Yellow Mini Fuse Batt-Flasher, Hazard 15 Amp Blue Mini Fuse Rear 02 Sensor to Heater Relay...
  • Page 201 Cavity Fuse Circuits Mini Fuse Battery to AC Clutch Relay 15 Amp Blue 23, 24 Mini Fuse Airbag, Ignition Run 10 Amp 25-29 ISO RE- Batt-Relay Contact, High Blower Motor 30-34 MICRO Batt-Relay-Starter Contact to So- RELAY lenoid 35-39 MICRO Feed-Auto Shutdown Relay Coil RELAY 40-44...

  • Page 202: Vehicle Storage

    202 MAINTAINING YOUR VEHICLE Cavity Fuse Circuits 70, 71 Mini Fuse Right HID Headlamp 20 Amp Yellow 72-76 MICRO Batt-Run/Acc Relay RELAY 82-86 MICRO Heated Rear Window (EBL) Re- RELAY 87-91 MICRO Batt-Motor, Fuel Pump Relay RELAY VEHICLE STORAGE We recommend that you follow these guidelines before storing your vehicle for extended periods.
  • Page 203 the vehicle is not going to be driven in the next 3 weeks, follow the battery recharge procedure in the Service Manual, then disconnect the battery at the negative terminal or use the save feature described in Maintaining your Vehicle section under the Mainte- nance Procedures sub-section, within Maintenance- Free Battery.

  • Page 204: Replacement Bulbs

    204 MAINTAINING YOUR VEHICLE • Cut blocks of plywood about the same size of the tires. Cover each block with indoor/outdoor carpeting and place them between the tires and concrete. This will prevent tire flat spotting. • For long term storage, remove the tires and put the vehicle up on blocks.

  • Page 205: Exterior Light Bulbs

    Exterior Light Bulbs Headlight-Low/High Beam ..Serviced at dealer only Aux. Headlight-High Beam ..(HB3A) 9005XS Front Park/Turn ..... . 3157AK Fog Light .
  • Page 206 206 MAINTAINING YOUR VEHICLE 2. Twist off sockets counter-clockwise and pull out bulbs from the socket, install the new bulbs, and reinstall the bulb and socket assembly. Replace the splash shield. NOTE: On vehicles equipped with High Intensity Dis- charge Headlights (HID), when the headlights are turned on there is a blue hue to the lights.

  • Page 207: High Intensity Discharge Headlights (Hid)

    High Intensity Discharge Headlights (HID) The headlights are a type of high voltage discharge tube. High voltage can remain in the circuit even with the headlight switch off and the key removed. Because of this, you should not attempt to service a headlight bulb yourself.

  • Page 208: Backup And Rear Turn Signal Lamp Bulb Replacement

    208 MAINTAINING YOUR VEHICLE 2. Twist sockets counter-clockwise to pull out bulbs. Replace tail, tail/stop, or marker lamp bulb. 3. Reinstall the appropriate bulb and socket assembly. Replace the access panel. Close the trunk. Backup and Rear Turn Signal Lamp Bulb Replacement 1.
  • Page 209 MAINTAINING YOUR VEHICLE 209 2. Remove three plastic nuts from the upper lamp assem- bly.
  • Page 210 210 MAINTAINING YOUR VEHICLE 3. Twist sockets of the three bulbs shown counter- clockwise. Disconnect bulb and socket assemblies from the upper lamp assembly. Pull the upper lamp assembly clear in order to access backup and rear turn signal lamp bulbs.

  • Page 211: License Plate Light

    MAINTAINING YOUR VEHICLE 211 License Plate Light Twist off sockets counter-clockwise and pull out bulbs. Replace as required.

  • Page 212: Headlight Aiming

    212 MAINTAINING YOUR VEHICLE Headlight Aiming The headlights on your new Viper were aimed at the factory. The factory setting was made at a no load setting. A great increase in weight will change the aiming and it may be necessary to readjust the headlights if you typically carry an excessive amount of weight in the trunk or otherwise suspect misalignment.

  • Page 213: Recommended Fluids, Lubricants And Genuine Parts

    RECOMMENDED FLUIDS, LUBRICANTS AND GENUINE PARTS Engine Component Fluid, Lubricant, or Genuine Part Engine Coolant Mopar Antifreeze/Coolant 5 Year/102,000 Mile Formula HOAT (Hybrid Or- ganic Additive Technology) Engine Oil Use API rated SL/CF full synthetic engine oil. SAE 0W-40 is recommended. Refer to the engine oil viscosity chart for the correct SAE grade meeting DaimlerChrysler Material Standard MS-10725.

  • Page 214: Chassis

    214 MAINTAINING YOUR VEHICLE Chassis Component Transmission Rear Axle Brake Master Cylinder Power Steering Reservoir Fluid, Lubricant, or Genuine Part Mopar Synthetic Manual Transmission Lubricant SAE 75W-85 (Castrol Syn- torq LT 75W/85) Mopar Synthetic Gear and Axle Lubricant SAE 75W-140, with Limited Slip Additive Friction Modifier Mopar Brake &...

  • Page 215: Body

    Body Component Fluid, Lubricant, or Genuine Part Hinges: Door, Trunk & Hood Springs and Mopar Spray White Lube Links Latches: Door, Hood & Trunk Mopar Multi-Purpose Lube NLGI Grade 2 Door Hinge Check Spring Lubriplate Mo-Lith No. 2 Grease or Petrocan Multiflex Moly EP 2 Grease Seat Regulator &...
  • Page 217 MAINTENANCE SCHEDULES CONTENTS Emission Control System Maintenance ..218 Maintenance Schedules ....218 Schedule “B” ......221 Schedule “A”...

  • Page 218: Emission Control System Maintenance

    218 MAINTENANCE SCHEDULES EMISSION CONTROL SYSTEM MAINTENANCE The “Scheduled” maintenance services, listed in bold type must be done at the times or mileages specified to assure the continued proper functioning of the emission control system. These, and all other maintenance services included in this manual, should be done to provide best vehicle performance and reliability.

  • Page 219: Maintenance Schedules 219

    • Taxi, police, or delivery service (commercial ser- vice). • Off-road or desert operation. • If equipped for and operating with E-85 (ethanol) fuel. NOTE: If ANY of these apply to you then change your engine oil every 3,000 miles (5,000 km) or 3 months, whichever comes first and follow schedule B of the “Maintenance Schedules”...
  • Page 220 220 MAINTENANCE SCHEDULES At Each Stop for Fuel • Check the engine oil level about 5 minutes after a fully warmed engine is shut off. Checking the oil level while the vehicle is on level ground will improve the accu- racy of the oil level reading.

  • Page 221: Schedule "B

    SCHEDULE “B” Follow schedule “B” if you usually operate your vehicle under one or more of the following conditions. • Day or night temperatures are below 32° F (0° C). • Stop and go driving. • Extensive engine idling. • Driving in dusty conditions. •...
  • Page 222 222 SCHEDULE “B” Miles (Kilometers) Change engine oil and engine oil filter, if not replaced at 3 months. Inspect the brake linings. Change the rear axle fluid. Inspect and replace, if necessary, the air cleaner filter. Lubricate the front and rear suspension ball joints.
  • Page 223 Miles (Kilometers) Change engine oil and engine oil filter, if not replaced at 3 months. Lubricate the front and rear suspension ball joints. Inspect the brake linings. Change the rear axle fluid. Inspect and replace, if necessary, the air cleaner filter. Replace the spark plugs.
  • Page 224 224 SCHEDULE “B” Miles (Kilometers) Change engine oil and engine oil filter, if not replaced at 3 months. Lubricate the front and rear suspension ball joints. Inspect the brake linings. Inspect and replace, if necessary, the engine air cleaner filter. Change the transmission fluid.
  • Page 225 Miles (Kilometers) Change engine oil and engine oil filter, if not re- placed at 3 months. Lubricate the front and rear suspension ball joints. Change the rear axle fluid. Inspect the brake linings. Inspect and replace, if necessary, the air cleaner filter.
  • Page 226 226 SCHEDULE “B” Miles (Kilometers) Change engine oil and engine oil filter, if not replaced at 3 months. Lubricate the front and rear suspension ball joints. Inspect the brake linings. Change the rear axle fluid. Inspect and replace, if necessary, the air cleaner filter.
  • Page 227 Miles (Kilometers) Change engine oil and engine oil filter, if not replaced at 3 months. Inspect the brake linings. Change the rear axle fluid. Inspect and replace, if necessary, the engine air cleaner filter. Lubricate the front and rear suspension ball joints. Change the transmission fluid.

  • Page 228: Schedule "A

    228 SCHEDULE “A” SCHEDULE “A” Miles (Kilometers) [Months] Change engine oil and engine oil filter. Change the rear axle fluid. Inspect the brake linings. Lubricate the front and rear suspension ball joints. Inspect and replace, if necessary, the engine air cleaner filter. Replace the spark plugs.
  • Page 229 Miles (Kilometers) [Months] Change engine oil and engine oil filter. Inspect the brake linings. Change the rear axle fluid. Inspect and replace, if necessary, the engine air cleaner filter. Replace the ignition cables. Replace the spark plugs. Inspect and replace the Auto Tension Drive Belt as needed.
  • Page 230 230 SCHEDULE “A” Miles (Kilometers) [Months] Change engine oil and engine oil filter. Inspect the brake linings. Inspect and replace, if necessary, the engine air cleaner filter. Replace the spark plugs. Change the rear axle fluid. Inspect and replace the Auto Tension Drive Belt as needed.
  • Page 231 * This maintenance is recommended by DaimlerChrysler Corporation to the owner but is not required to maintain the warranty on the PCV orifice. ‡ This maintenance is not required if previously replaced. Inspection and service should also be performed anytime a malfunction is observed or suspected.
  • Page 233 IF YOU NEED CONSUMER ASSISTANCE CONTENTS Suggestions For Obtaining Service For Your Vehicle ......234 Prepare For The Appointment .

  • Page 234: Suggestions For Obtaining Service For Your Vehicle

    234 IF YOU NEED CONSUMER ASSISTANCE SUGGESTIONS FOR OBTAINING SERVICE FOR YOUR VEHICLE Prepare For The Appointment If you’re having warranty work done, be sure to have the right papers with you. Take your warranty folder. All work to be performed may not be covered by the warranty, discuss additional charges with the service manager.

  • Page 235: If You Need Assistance

    We want you to be happy with our products and services. Warranty service must be done by an authorized Chrysler, Dodge, or Jeep dealer. We strongly recommend that you take your vehicle to you selling dealer. They know you and your vehicle best, and are most concerned that you get prompt and high quality service.

  • Page 236: 236 If You Need Consumer Assistance

    236 IF YOU NEED CONSUMER ASSISTANCE DaimlerChrysler Motors Corporation Customer Center P.O. Box 21–8004 Auburn Hills, MI 48321–8004 Phone: (800) 992-1997 DaimlerChrysler Canada Inc. Customer Center P.O. Box 1621 Windsor, Ontario N9A 4H6 Phone —(800) 465–2001 In Mexico contact: Av. Prolongacion Paseo de la Reforma, 1240 Sante Fe C.P.

  • Page 237: Warranty Information

    contract, call the manufacturer’s Service Contract Na- tional Customer Hotline at 1-800-521-9922. The manufacturer will not stand behind any service contract that is not the manufacturer’s Service Contract. It is not responsible for any service contract other than the manufacturer’s Service Contract. If you purchased a service contract that is not a manufacturer’s Service Contract, and you require service after your manufactur- er’s new vehicle limited warranty expires, please refer to...
  • Page 238 238 IF YOU NEED CONSUMER ASSISTANCE U.S. ONLY...

  • Page 239: Mopar Parts

    MOPAR PARTS Mopar fluids, lubricants, parts, and accessories are available from your dealer. They will help you keep your vehicle operating at its best. REPORTING SAFETY DEFECTS In the 50 United States and Washington D.C.: If you believe that your vehicle has a defect which could cause a crash or cause injury or death, you should immediately inform the National Highway Traffic Safety Administra- tion (NHTSA) in addition to notifying the manufacturer.

  • Page 240: Publication Order Forms

    240 IF YOU NEED CONSUMER ASSISTANCE PUBLICATION ORDER FORMS To order the following manuals, you may use either the website or the phone numbers listed below. Visa, Mas- tercard, American Express, and Discover orders are ac- cepted. If you prefer mailing your payment, please call for an order form.

  • Page 241: Department Of Transportation Uniform Tire Quality

    Call Toll Free at 1–800–890–4038 (U.S.) or 1–800–387–1143 (Canada) Visit us on the World Wide Web at: www.techauthority.daimlerchrysler.com or www.daimlerchrysler.ca/manuals DEPARTMENT OF TRANSPORTATION UNIFORM TIRE QUALITY GRADES The following describes the tire grading categories estab- lished by the National highway Traffic Safety Adminis- tration.

  • Page 242: Temperature Grades

    242 IF YOU NEED CONSUMER ASSISTANCE WARNING! The traction grade is based on braking (straight- ahead) traction tests and does not include cornering (turning) performance. Temperature Grades The temperature grades are A (highest), B, and C, repre- senting the tire’s resistance to the generation of heat and its ability to dissipate heat when tested under controlled conditions on a specified indoor laboratory test wheel.

  • Page 243: Index

    INDEX...
  • Page 244 244 INDEX About Your Brakes ..... . . 117 ABS (Anti-Lock Brake) System ....87 Accessory Delay, Power .
  • Page 245 Gas Caution ......173 Jump Starting ......150 Keyless Transmitter Replacement .
  • Page 246 246 INDEX Charging System Light ..... 90 Chart, Tire Sizing ......123 Check Engine Light (Malfunction Indicator Light) .
  • Page 247 Defroster, Windshield ..... . 51 Delay (Intermittent) Wipers ....82 Diagnostic System, Onboard .
  • Page 248 248 INDEX Engine Oil Viscosity ....166,212 Engine Oil Viscosity Chart ....166 Exhaust Gas Caution .
  • Page 249 Fuses ....... . 197 Gas Cap ......145 Gasoline .
  • Page 250 250 INDEX Inside Rearview Mirror ....67 Instrument Cluster ......86 Instrument Panel and Controls .
  • Page 251 High Beam Indicator ....89 Instrument Cluster ..... . 75 Interior .
  • Page 252 252 INDEX Outside ......68 Rearview ......67 Modifications/Alterations, Vehicle .
  • Page 253 Distribution Center ..... 197 Steering ......121,178 Windows .
  • Page 254 254 INDEX Scheduled Maintenance ....164 Seat Belt Maintenance ....196 Seat Belt Reminder .
  • Page 255 Steering Linkage ......180 Power ......121,178 Tilt Column .
  • Page 256 256 INDEX Disabled Vehicle ..... . . 155 Trailering ......146 Traction .
  • Page 257 INDEX 257 Wind Buffeting ......26 Windows ......24 Power .
  • Page 258 NOTES...
  • Page 259 NOTES...
  • Page 260 NOTES...
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  • Page 264 NOTES...

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2005 zb viper

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