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Alamo Industrial Flex-Wing Mechanical Level Lift Rotary Cutter/Shredder EAGLE 10/15 Operator's Manual

Alamo industrial flex-wing mechanical level lift rotary cutter/shredder operator's manuals
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Published 03/09
This Operator's Manual is an integral part of the safe operation of this machine and must
be maintained with the unit at all times. READ, UNDERSTAND, and FOLLOW the Safety
and Operation Instructions contained in this manual before operating the equipment. C01-
Cover
ALAMO INDUSTRIAL
1502 East Walnut
Seguin, Texas 78155
830-379-1480
OPERATOR'S MANUAL
©2009 Alamo Group Inc.
EAGLE 10/15
FLEX-WING MECHANICAL LEVEL
LIFT ROTARY CUTTER/SHREDDER
Part NO. 00780567C
$0.00

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Summary of Contents for Alamo Industrial Flex-Wing Mechanical Level Lift Rotary Cutter/Shredder EAGLE 10/15

  • Page 1 READ, UNDERSTAND, and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment. C01- Cover ALAMO INDUSTRIAL 1502 East Walnut Seguin, Texas 78155 830-379-1480 EAGLE 10/15 FLEX-WING MECHANICAL LEVEL LIFT ROTARY CUTTER/SHREDDER ©2009 Alamo Group Inc. Part NO. 00780567C $0.00...
  • Page 2 To the Owner/Operator/Dealer All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents.

  • Page 3: Table Of Contents

    Table Of Contents SAFETY SECTION ...1-1 General Safety Instructions and Practices ... 1-2 Operator Safety Instructions and Practices ... 1-3 Equipment Operation Safety Instructions and Practices ... 1-6 Connecting or Disconnecting Implement Safety Instructions and Practices ... 1-12 Transporting Safety Instructions and Practices ... 1-13 Maintenance and Service Safety Instructions and Practices ...
  • Page 4 Brake and Differential Lock Setting ... 4-29 Operating the Mower Wings ... 4-29 Driving the Tractor and Cutter ... 4-31 Crossing Ditches and Steep Inclines ... 4-32 OPERATING THE TRACTOR AND IMPLEMENT ... 4-33 Foreign Debris Hazards ... 4-34 Bystanders/Passersby Precautions ... 4-34 Engaging the Power Take Off (PTO) ...
  • Page 5 In order to reduce accidents and enhance the safe operation of mowers, Alamo Industrial, in cooperation with other industry manufacturers has developed the AEM/FEMA Industrial and Agricultural Mower Safety Practices video and guide book. The video will familiarize and instruct mower-tractor operators in safe practices when using industrial and agricultural mowing equipment.
  • Page 6 Alamo Industrial Division is willing to provide one (1) AEM Mower Safety Practices Video Please Send Me: VHS Format – AEM/FEMA Mower Operator Safety Video DVD Format – AEM/FEMA Mower Operator Safety Video Mower Operator’s Manual AEM Mower Operator’s Safety Manual...

  • Page 7: Safety Section

    SAFETY SECTION Safety Section 1-1 ©2009 Alamo Group Inc.

  • Page 8: General Safety Instructions And Practices

    Safety Messages. Always use good common sense to avoid hazards. Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad. EAGLE 15 03/09 ©2009 Alamo Group Inc. SAFETY (SG-2) (SG-3)

  • Page 9: Operator Safety Instructions And Practices

    EAGLE 15 03/09 ©2009 Alamo Group Inc. SAFETY (SG-30) (SG-31) “Wait a minute...Save a life!”...
  • Page 10 Take scheduled work breaks to help prevent these potentially impaired operating conditions. Never operate the Implement and Tractor in a fatigued or bored mental state which impairs proper and safe operation. EAGLE 15 03/09 ©2009 Alamo Group Inc. SAFETY EXPOSURE LOUD...
  • Page 11 Do not operate the implement while wearing loose fitting clothing. clothing with the rotating elements can result in serious injury or even death. all rotating elements at all times. EAGLE 15 03/09 ©2009 Alamo Group Inc. SAFETY (SG-34) (SG-38) (SGM-09)

  • Page 12: Equipment Operation Safety Instructions And Practices

    To reduce the possibility of property damage, serious injury, or even death, never allow the Mower to be operated with blades missing. EAGLE 15 03/09 ©2009 Alamo Group Inc. SAFETY (SG-41) (S3PT-1)
  • Page 13 Start tractor only when properly seated in the Tractor seat. Starting a tractor in gear can result in injury or death. Read the Tractor operators manual for proper starting instructions. EAGLE 15 03/09 ©2009 Alamo Group Inc. SAFETY (SG-7) (SG-10)
  • Page 14 If you are unable to clearly see these type of items discontinue mowing. EAGLE 15 03/09 ©2009 Alamo Group Inc. SAFETY (SG-23) Inadvertent movement of the Tractor or...
  • Page 15 (SGM-08) Do not mow with two machines in the same area except with Cab tractors with the windows closed. (SGM-11) EAGLE 15 03/09 ©2009 Alamo Group Inc. SAFETY Inspect the area before (SGM-05) Check to make sure there are no...
  • Page 16 Mower exposes the Cutting Blades which creates a potentially serious hazard and can cause serious injury by objects thrown from the Blades or by contact with the Blades. EAGLE 15 03/09 ©2009 Alamo Group Inc. SAFETY (SGM-14) Safety Section 1-10...
  • Page 17 A sudden or inadvertent fall by any of these components could cause serious injury or even death. EAGLE 15 03/09 ©2009 Alamo Group Inc. SAFETY (SRM-01) The Implement could tip over and cause...

  • Page 18: Connecting Or Disconnecting Implement Safety Instructions And Practices

    On a fully-assembled unit, do not remove the Wing Retaining Strap until hoses are attached to the tractor and the Wing Cylinders are filled with oil. Lower the Wings slowly and carefully. Keep bystanders away during operations. EAGLE 15 03/09 ©2009 Alamo Group Inc. SAFETY (S3PT-15) (S3PT-18)

  • Page 19: Transporting Safety Instructions And Practices

    Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in such a way as to be clearly visible and legible. When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations. EAGLE 15 03/09 ©2009 Alamo Group Inc. SAFETY (SG-6) Safety Section 1-13 Make...
  • Page 20 Implement behind a truck or other type of vehicle. Never tow the Implement and another Implement connected in tandem. Never tow the Implement at speeds over 20 MPH. EAGLE 15 03/09 ©2009 Alamo Group Inc. SAFETY Determine the maximum (SG-19)

  • Page 21: Maintenance And Service Safety Instructions And Practices

    Always maintain the safety signs in good readable condition. If the safety signs are missing, damaged, or unreadable, obtain and install replacement safety signs immediately. EAGLE 15 03/09 ©2009 Alamo Group Inc. SAFETY (STI-7) Never allow the Implement...
  • Page 22 EAGLE 15 03/09 ©2009 Alamo Group Inc. SAFETY Do not permit anyone to modify or alter this (SG-14) (SG-20)

  • Page 23: Storage And Parking Safety Instructions And Practices

    See your Authorized Dealer for proper repairs. Alamo Industrial mowers use balanced and matched system components for blade carriers, blades, cuttershafts, knives, knife hangers, rollers, drivetrain components, and bearings. These parts are made and tested to Alamo Industrial specifications.

  • Page 24: Decal Location

    NOTE: Alamo Industrial supplies safety decals on this product to promote safe operation. Damage to the decals may occur while in shipping, use, or reconditioning. Alamo Industrial cares about the safety of its customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping and handling charges may apply).
  • Page 25 Slip Clutch Adjustment Notice to Owner Dbar-to-PTO distance & safety chain CCW Blade Rotation CW Blade Roation Alamo 4-7/8 x 6-1/2 Alamo Type 4-3/8 x 16-3/4 Do Not Transport Above 20 MPH Eagle 15 Eagle 10 Eagle 5 Year Gearbox Warranty Canister, Operator’s Manual...

  • Page 26: Decal Description

    DANGER! Guard Missing, Do Not Operate. If you see this decal, Do Not Operate the mower until the shield has been replaced. P/N 00756004 DANGER! Rotating Driveline Keep Away, Contact can cause death. P/N 00756005 EAGLE 15 03/09 ©2009 Alamo Group Inc. SAFETY Safety Section 1-20...
  • Page 27 Stop mowing if Passersby enter the area of thrown objects. (See Operator’s Manual) Stay away from rotating blades. Keep hands and feet away from rotating blades. Do Not approach mower until all motion has stopped. P/N 00769737 EAGLE 15 03/09 ©2009 Alamo Group Inc. SAFETY Safety Section 1-21...
  • Page 28 DANGER! Make certain that drivelines are correct length and are securely attached. P/N 00756494 IMPORTANT - Use only Genuine Alamo Industrial replacement parts. P/N 02925100 WARNING! Jack - Maximum Capacity 3,200 lbs. Side Load 2,000 lbs. P/N D482 WARNING! Explosion Hazard - Release all air pressure in tire before loosening bolts.
  • Page 29 SAFETY Multi Hazard Decal Sheet P/N 00749117 EAGLE 15 03/09 Safety Section 1-23 ©2009 Alamo Group Inc.
  • Page 30 WARNING! Avoid Bodily Injury, Use 1000 RPM PTO Speed Only. P/N D114 Slow Moving Vehicle Decal. Keep SMV reflector clean and visible. DO NOT transport or operate without the SMV. P/N 03200347 EAGLE 15 03/09 Safety Section 1-24 ©2009 Alamo Group Inc.
  • Page 31 P/N 1458393 Operator's Manual (with repair parts) and warranty was attached to this implement during final inspection. P/N 00763977 IMPORTANT! Required Suggested for standard shaft. P/N D102 EAGLE 15 03/09 ©2009 Alamo Group Inc. SAFETY Jackshaft Unit. Safety Section 1-25...
  • Page 32 Blade Rotation Counter Clockwise. P/N D137 Blade Rotation Clockwise. P/N D138 NAME LOGO - Alamo Industrial P/N 02960766 Name LOGO - Alamo Industrial P/N 00757139 EAGLE 15 03/09 ©2009 Alamo Group Inc. SAFETY Safety Section 1-26...
  • Page 33 P/N 00777394 NAME LOGO - EAGLE 15 EAGLE 15 NAME LOGO - EAGLE 10 EAGLE 10 INFORMATION - 5 Year Gearbox Warranty P/N 00771283 EAGLE 15 03/09 ©2009 Alamo Group Inc. SAFETY properly Safety Section 1-27...
  • Page 34 Read Operator’s Manual! The operator’s manual is located inside this canister. If the manual is missing order one from your dealer. P/N 00776031 PELIGRO! Spanish Translation for Driveline Safety P/N 00773723 EAGLE 15 03/09 Safety Section 1-28 ©2009 Alamo Group Inc.

  • Page 35: Federal Laws And Regulations

    (Refer to U.S. Dept. of Labor, Employment Standard Administration, Wage & Home Division, Child Labor Bulletin #102.) EAGLE 15 03/09 ©2009 Alamo Group Inc. SAFETY This section is not intended as a legal...

  • Page 81: Introduction Section

    INTRODUCTION SECTION Introduction Section 2-1 ©2009 Alamo Group Inc.
  • Page 82 Alamo Industrial typically offers three types of shielding to protect the operator, passerby, livestock, and property from thrown objects... deflectors, single chain guards, and double chainguards. Shielding should be selected based on the intended use of the mower.
  • Page 83 Your Cutter has been assembled for operation with a tractor PTO input speed of either 540 or 1000 RPM. Should you desire to change PTO input speed, contact your local Alamo Industrial dealer who will assist you in performing the necessary modifications. This machine is recommended for use with tractors rated 50 HP (37kW) for 540 and 1000 RPM drive.
  • Page 84 NOTE: Warranties are honored only if completed “Owner Registration and Warranty” forms are received by Alamo Group within thirty days of delivery of the implement. 3. Record the Blade Model and Serial Numbers on the Warranty page at the front of the Operator’s Manual.

  • Page 85: Assembly Section

    ASSEMBLY SECTION Assembly Section 3-1 ©2009 Alamo Group Inc.

  • Page 86: Dealer Set-Up Instructions

    Follow the instructions on the jack. Install the jack retaining pin. Measure the height of the tractor drawbar and raise the implement tongue to the same height. EAGLE 15 02/08 ©2009 Alamo Group Inc. ASSEMBLY Assembly Section 3-2...
  • Page 87 Keep coworkers and bystanders away from the implement while filling. 8. Remove retaining bracket from end yoke of main driveline. Remove main driveline from mower and place on ground or hard surface. Figure AsmP-R-0120 EAGLE 15 02/08 ©2009 Alamo Group Inc. ASSEMBLY Assembly Section 3-3...
  • Page 88 Release the Transport Bar/Latch and secure in the storage location. Figure AsmP-R-0119 12. From the tractor seat use the tractor hydraulic control levers to lower the wing(s). EAGLE 15 02/08 ©2009 Alamo Group Inc. ASSEMBLY Assembly Section 3-4...

  • Page 89: Connecting Driveline

    Many of the equipment components are HEAVY (60 lbs or greater) and Special Lifting Procedures are recommended. Use lifting assistance such as mechanical assistance, two people, and proper lifting techniques when connecting or installing the driveshaft to reduce EAGLE 15 02/08 ©2009 Alamo Group Inc. ASSEMBLY Assembly Section 3-5...

  • Page 90: Tires And Wheels

    TIRE TO PREVENT EXPLOSIVE SEPERATION OF WHEEL HALVES WITH POSSIBLE SERIOUS BODILY INJURY. Do not exceed 20 M.P.H. on Airplane or Rib Implement Tires. Maximum airplane tire inflation pressure is 50 PSI, minimum inflation pressure is 20 PSI. Inflate ribbed EAGLE 15 02/08 ©2009 Alamo Group Inc. ASSEMBLY Assembly Section 3-6...
  • Page 91 ASSEMBLY implement tires to manufacturer rated PSI as shown on the tire sidewall. EAGLE 15 02/08 Assembly Section 3-7 ©2009 Alamo Group Inc.
  • Page 92 ASSEMBLY Lubricate the PTO drivelines and wheel hubs according to the lubrication information found in the Maintenance Section. EAGLE 15 02/08 Assembly Section 3-8 ©2009 Alamo Group Inc.

  • Page 93: Driveline Clamp Cone Yoke Operating Instructions

    NOTE: The clamping cone is serviced only as a complete assembly. Do not attempt to disassemble the clamping cone. Mower is now assembled and ready for pre-delivery checks. EAGLE 15 02/08 Assembly Section 3-9 ©2009 Alamo Group Inc.

  • Page 95: Operation Section

    OPERATION SECTION Operation Section 4-1 ©2009 Alamo Group Inc.
  • Page 96 EAGLE 10/ 15 ROTARY MOWER Alamo Industrial EAGLE 10/15 rotary mowers are manufactured with quality material by skilled workers. These mowers are designed to cut grass, weeds, crop stalks, small brush and other vegetative material up to 3-1/2” diameter. The mower is equipped with protective deflectors and/or chain guards to prevent objects being thrown from the mower by the blades, however, no shielding is 100% effective.

  • Page 97: Standard Equipment And Specifications

    *Safety Deflectors are standard equipment. Single and double chain guards are available as extra equipment at extra cost. Alamo Industrial recommends mowers be equipped with deflectors or double chain guards for all mowing purposes. Single chain guards may be used for agriculture purposes only and are specifically not recommended for highway, right-of-way, parks or greenbelt mowing.

  • Page 98: Operator Requirements

    Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol. EAGLE 15 03/09 ©2009 Alamo Group Inc. OPERATION Drugs and alcohol will affect an operator’s Before operating the Tractor or...

  • Page 99: Tractor Requirements

    PTO master shield missing or in the raised position. OPS-U- 0004 Tractor Horsepower EAGLE 15 03/09 ©2009 Alamo Group Inc. OPERATION PTO master shield (SG-7) Operation Section 4-5...

  • Page 100: Drawbar

    If the tractor is equipped with only two hydraulic ports and a 3-spool control valve is not used, the wings cannot be operated independently and will raise and lower at different speeds. EAGLE 15 03/09 Operation Section 4-6 ©2009 Alamo Group Inc.

  • Page 101: Front End Weight

    Mower blades driving the Tractor transmission even though the Tractor clutch has been disengaged. Install an over running clutch between the Tractor PTO and the Mower driveline to prevent this potentially dangerous situation. EAGLE 15 03/09 ©2009 Alamo Group Inc. OPERATION Operation Section 4-7 (S3PT-16)

  • Page 102: Tire Spacing

    Operator’s Manuals, been trained in proper operation of the tractor and Implement, and are physically large enough to reach and operate the controls easily. EAGLE 15 03/09 ©2009 Alamo Group Inc. OPERATION (SG-11) Operation Section 4-8...

  • Page 103: Dismounting The Tractor

    Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor controls from the tractor seat only. EAGLE 15 03/09 ©2009 Alamo Group Inc. OPERATION (SG-10) Operation Section 4-9...

  • Page 104: Starting The Tractor

    Use extreme caution when connecting the mower to the tractor. The mower should be securely resting at ground level or setting on blocks. Keep hands and feet from under the mower deck and clear of pinch points between the tractor hitch arms and mower pins. OPS-R-0001 EAGLE 15 03/09 ©2009 Alamo Group Inc. OPERATION (SG-23) (SG-13)

  • Page 105: Connecting The Mower Tongue To The Tractor

    When not in use, store the safety chain to protect it from mud or standing water by wrapping the chain around the tongue. Replace the safety chain if one ore more links or end fittings are broken, stretched or otherwise damaged or deformed. OPS-U-0039 EAGLE 15 03/09 ©2009 Alamo Group Inc. OPERATION (S3PT-15) Operation Section 4-11...

  • Page 106: Connecting Mower Hydraulic Lines To The Tractor

    After connecting the mower hydraulic lines to the tractor, support the hoses with the equipped brackets. Ensure that hoses do not contact the driveline, do not bind while turning, and do not become pinched or kinked. EAGLE 15 03/09 Operation Section 4-12 ©2009 Alamo Group Inc.

  • Page 107: Setting The Mower

    DO NOT unscrew turnbuckles to the point that either rod threaded ends becomes disconnected which will cause the mower to fall. Re-tighten jamnuts when deck is leveled. EAGLE 15 03/09 ©2009 Alamo Group Inc. OPERATION (SG-14) Operation Section 4-13...

  • Page 108: Setting Deck Pitch

    Adjust the leveling rods the same amount and maintain equal tension in the rods. Improper adjustment may cause rods to snap or bend. Retighten the jamnuts after the deck pitch has been set. OPS-R-0002 EAGLE 15 03/09 ©2009 Alamo Group Inc. OPERATION IMPORTANT:...

  • Page 109: Driveline Attachment

    At its farthest operating extension, a minimum profile engagement of 6” must be maintained for a Constant Velocity (CV) tube type driveline and a minimum engagement of 6” for non-CV solid shaft drivelines. EAGLE 15 03/09 ©2009 Alamo Group Inc. OPERATION (S3PT-18) Operation Section 4-15...
  • Page 110 16” or 20” position for required clearance. OPS-R-0005_O EAGLE 15 03/09 ©2009 Alamo Group Inc. OPERATION Operation Section 4-16...

  • Page 111: Constant Velocity (Cv) Driveline

    Position the mower at multiple angles and perform the above procedure. Determine the sharpest turning radius that maintains a safe operating angle and note this position to the operator. EAGLE 15 03/09 ©2009 Alamo Group Inc. OPERATION Operation Section 4-17...

  • Page 112: Pre-Operation Inspection And Service

    Make sure all pins have cotter pins and washers. Serious injury may occur from not maintaining this machine in good working order. EAGLE 15 03/09 ©2009 Alamo Group Inc. OPERATION (SRM-04) (S3PT-11)

  • Page 113: Tractor Pre-Operation Inspection/Service

    WELD, OR WELD HARDFACING ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES. EAGLE 15 03/09 ©2009 Alamo Group Inc. OPERATION The following Missing, broken, or worn items must be...
  • Page 114 • Ensure the driveline integral shields are in good condition and rotate freely. • Inspect that all bolts and screws are in position and are properly torqued. OPS-R-0009 EAGLE 15 03/09 ©2009 Alamo Group Inc. OPERATION Operation Section 4-20...
  • Page 115 Ensure carrier hub nuts are tightened with the cotter pin inserted and spread. • Inspect the condition of the deck skid shoes and the skid shoe attaching hardware. OPS-R-0012 EAGLE 15 03/09 ©2009 Alamo Group Inc. OPERATION Operation Section 4-21...
  • Page 116 OPS-R-0014_A • Before mower operation ensure that the bolt is removed from both floating links on the unit. These bolts are for shipping purposes only. OPS-R-0086 EAGLE 15 03/09 ©2009 Alamo Group Inc. OPERATION Operation Section 4-22...

  • Page 117: Cutting Component Inspection

    OPERATION 9.3 Cutting Component Inspection Inspect blade pan and blade assembly for the following: OPS-U-0031 EAGLE 15 03/09 Operation Section 4-23 ©2009 Alamo Group Inc.
  • Page 118 Failure to replace abnormally worn blades may lead to catastrophic failure of the blades and ejection of the broken part with tremendous force which may cause serious bodily injury or death. OPS-U-0032 EAGLE 15 03/09 ©2009 Alamo Group Inc. OPERATION Operation Section 4-24...

  • Page 119: Blade Bolt Inspection

    Failure to replace abnormally worn blade bolts may lead to catastrophic failure of the blades and ejection of the broken part which may cause serious bodily injury or death. Always replace Blade Bolts with new bolts whenever replacing the Blades. OPS-U-0037 EAGLE 15 03/09 ©2009 Alamo Group Inc. OPERATION Operation Section 4-25...
  • Page 120 Blade bolts are tight Wheel lug nuts are tight Transport locks are in good condition Operator’s Signature: DO NOT OPERATE an UNSAFE TRACTOR or MOWER EAGLE 15 03/09 ©2009 Alamo Group Inc. OPERATION Make ____________________ ________________ Shift Condition at Start of Shift...
  • Page 121 The air filter is in good condition Operator’s Signature: DO NOT OPERATE an UNSAFE TRACTOR or MOWER This Inspection Form may be freely duplicated for extra copies. EAGLE 15 03/09 ©2009 Alamo Group Inc. OPERATION Make ____________________ ________________ Shift Condition at...

  • Page 122: Driving The Tractor And Implement

    When operating in traffic always use the Tractor’s flashing warning lights and reduce your speed. Be aware of traffic around you and watch out for the other guy. EAGLE 15 03/09 ©2009 Alamo Group Inc. OPERATION Be careful when operating or transporting this (S3PT-12)

  • Page 123: Starting The Tractor

    (wings) and extend (center). Only operate the mower with both wings fully lowered, NEVER operate the mower with a raised wing. Wait until the blades are at a complete stop before raising wings. OPS-R-0015 EAGLE 15 03/09 ©2009 Alamo Group Inc. OPERATION LOCKED MOST...
  • Page 124 Allow ample clearance around the implement when folding or unfolding the wings. Use extreme caution around buildings or overhead power lines. EAGLE 15 03/09 ©2009 Alamo Group Inc. OPERATION Never fold wings on a hillside...the (STI-02)

  • Page 125: Driving The Tractor And Cutter

    Use extreme caution when operating on steep slopes. Keep the tractor in a low gear when going downhill. DO NOT coast or free-wheel downhill. OPS-R-0018 EAGLE 15 03/09 Operation Section 4-31 ©2009 Alamo Group Inc.

  • Page 126: Crossing Ditches And Steep Inclines

    When crossing such terrain, the implement should be fully lowered for a lower center of gravity and added stability. OPS-R-0021 EAGLE 15 03/09 ©2009 Alamo Group Inc. OPERATION Operation Section 4-32...

  • Page 127: Operating The Tractor And Implement

    Stop mowing immediately if blades strike a foreign object. Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing. EAGLE 15 03/09 ©2009 Alamo Group Inc. OPERATION Inspect the area before (SGM-05) Operation Section 4-33...

  • Page 128: Foreign Debris Hazards

    If a bystander comes within 300 feet of the tractor while the mower is being operated, stop the tractor at once, idle the engine and disengage the PTO. Do not engage the PTO again until all bystanders are well past the 300 foot distance. OPS-R-0024 EAGLE 15 03/09 ©2009 Alamo Group Inc. OPERATION Remove all Operation Section 4-34...

  • Page 129: Engaging The Power Take Off (Pto)

    Do not put hands or feet under mower decks. Blade Contact can result in serious injury or even death. Stay away until all motion has stopped and the decks are securely blocked up. EAGLE 15 03/09 ©2009 Alamo Group Inc. OPERATION (SRM-01) (SGM-09)

  • Page 130: Pto Rpm And Ground Speed

    When mowing in reverse, operate the tractor and mower at a reduced ground speed to ensure tractor and mower control is maintained. OPS-R-0026_A EAGLE 15 03/09 ©2009 Alamo Group Inc. OPERATION Operation Section 4-36 (SG-26)
  • Page 131 -Never allow clippings or debris to collect near drivelines, slip clutches, and gearboxes. Periodically shut down the Tractor and Mower and clean clippings and collected debris from the mower deck. (SGM-12) EAGLE 15 03/09 ©2009 Alamo Group Inc. OPERATION (SGM-1) Check to make sure there are no Operation Section 4-37...
  • Page 132 Stay alert and watch for trees, low hanging limbs, power lines, and other overhead obstacles and solid ground objects while you are operating. to avoid hitting these items OPS-R-0028 EAGLE 15 03/09 ©2009 Alamo Group Inc. OPERATION Never raise the Use care Operation Section 4-38...
  • Page 133 Always avoid operating the mower at a height or position which may cause the blades to contact the ground. Cutting into the berm or edge of the ditch will cause abnormal and accelerated blade wear and possible blade component failure. OPS-R-0029 EAGLE 15 03/09 Operation Section 4-39 ©2009 Alamo Group Inc.

  • Page 134: Shutting Down The Implement

    Always shut the Tractor completely down, place the transmission in park, and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches. EAGLE 15 03/09 ©2009 Alamo Group Inc. OPERATION (S3PT-15) Operation Section 4-40...
  • Page 135 After the driveline has been removed from the tractor, place the PTO master shield back in the operating position. OPS-R-0031 EAGLE 15 03/09 ©2009 Alamo Group Inc. OPERATION (STI-04) Lower the The jack Operation Section 4-41...

  • Page 136: Mower Storage

    By using good judgement and following safe transport procedures, the possibility of accidents while moving between locations can be substantially minimized. OPS-U- 0017 EAGLE 15 03/09 ©2009 Alamo Group Inc. OPERATION Children can cause the Implement to shift or fall (SG-25)
  • Page 137 Use extreme caution and avoid hard applications of the tractor brakes when towing heavy loads at road speeds. Never tow the implement at speeds greater than 20 MPH (25 kph). OPS-U- 0018 EAGLE 15 03/09 ©2009 Alamo Group Inc. OPERATION (SG-10) NOTE: When Locking the wheels...

  • Page 138: Tire And Wheels

    Implement behind a truck or other type of vehicle. Never tow the Implement and another Implement connected in tandem. Never tow the Implement at speeds over 20 MPH. EAGLE 15 03/09 ©2009 Alamo Group Inc. OPERATION (STI-06) Operation Section 4-44...
  • Page 139 Consult an authorized tractor dealer for lighting kits and modifications available to upgrade the lighting on older tractor models. OPS-U- 0021 EAGLE 15 03/09 ©2009 Alamo Group Inc. OPERATION (SG-10) (SG-6) emblem Operation Section 4-45...

  • Page 140: Hauling The Tractor And Implement

    Ensure that the load will be in compliance with the legal limits set for the areas that will be traveled through. OPS-U- 0024 EAGLE 15 03/09 Operation Section 4-46 ©2009 Alamo Group Inc.
  • Page 141 If during transport a hard braking, sharp turning, or swerving action was performed, stop at the next safe location to inspect the security of the load. OPS-U- 0026 EAGLE 15 03/09 Operation Section 4-47 ©2009 Alamo Group Inc.

  • Page 142: Trouble Shooting Guide

    Low on lubricant. Improper type lubricant. Excessive trash build-up around gear box Bearing or gears set up improperly EAGLE 15 03/09 ©2009 Alamo Group Inc. OPERATION Remedy Tighten if loose. Tighten If loose Replace shaft if bent. Free blades so they swing Weigh blades.
  • Page 143 Tighten bolts. Repair clutch per maintenance section of manuals. Reduce ground speed and material intake. Replace facings. Clean with emery cloth. Increase cutting height. Increase cutting height. Use genuine Alamo HT blades. Check pressure. Re-plumb valve. Complete connection. Operation Section 4-49...
  • Page 144 Dull Blades. Height of cutter lower at rear or front. EAGLE 15 03/09 ©2009 Alamo Group Inc. OPERATION Blades dull. Operation Section 4-50 Do not carry cutter on cylinder. (Use stroke collars) Replace piston "O"...

  • Page 145: Maintenance Section

    MAINTENANCE SECTION Maintenance Section 5-1 ©2009 Alamo Group Inc.

  • Page 146: Lubrication

    Use Multi-Purpose Gear Oil P/N 00786250 for all locations shown according to instructions. Be sure to clean the fitting thoroughly before using grease gun. Failure to maintain proper lubrication will result in damage to U- joints, gearbox, and/or driveshaft.. EAGLE 15 03/09 ©2009 Alamo Group Inc. MAINTENANCE Maintenance Section 5-2...
  • Page 147 MAINTENANCE EAGLE 15 03/09 Maintenance Section 5-3 ©2009 Alamo Group Inc.

  • Page 148: Wheel Hub Assembly

    Replace as needed. The Drawbar 1" Bolt fastens the mower to the tractor Drawbar. When the mower is unhitched and this 1" Bolt is removed, examine for signs of cracking or wear. Replace the Drawbar 1" Bolt at first sign of either problem. EAGLE 15 03/09 Maintenance Section 5-4 ©2009 Alamo Group Inc.

  • Page 149: Center & Wing Gearboxes

    Plug is on top of the Gearbox. Image MntP-R-0027 Do not over-fill. If gearboxes are filled above the Test Plug Level, Pressure under working conditions may cause grease seals to leak. Recommended lubricant is NLGI 000 Grease. EAGLE 15 03/09 ©2009 Alamo Group Inc. MAINTENANCE Maintenance Section 5-5...

  • Page 150: Drivelines

    Driveline. LOCATION Cross & Bearings (Main CV) Cross & Bearings (Non CV, Intermediate, Wing) Telescoping Members CV Center Housing EAGLE 15 03/09 ©2009 Alamo Group Inc. MAINTENANCE EXTENDED LUBE INTERVAL 50 Hours 8 Hours 8 Hours 8 Hours...

  • Page 151: Main Cv Driveline Safety Shield

    MNT-R-0039. Insert bearing ring. Slide guard cone for double yoke over cam from the connecting end. Make sure holes for screws are visible. FIGURE MNT-R-0039. Tighten locking screws. FIGURE MNT-R-0039. EAGLE 15 03/09 Maintenance Section 5-7 ©2009 Alamo Group Inc.

  • Page 152: Cat Iv Wing Driveline Shields

    To assemble the main inner driveline shield, grease the yoke groove and inner profile tube. Attach the bearing ring in groove with recesses facing profile tube. FIGURE Mnt-0027. Slide on the half shield. Turn the cone until it engages correctly. Install locking screws. FIGURE Mnt-0028. EAGLE 15 03/09 ©2009 Alamo Group Inc. MAINTENANCE IMPORTANT! that...

  • Page 153: Wing Driveline Cat V

    Figure MntP-R-0012) Grasp the Yoke and shield tube and pull shaft from the shield. Figure MntP-R-0013) Grease the shield bearing grooves on the yokes and the inner telescoping member before assembly. EAGLE 15 03/09 Maintenance Section 5-9 ©2009 Alamo Group Inc.
  • Page 154 The shield bearings should be installed in the direction of the shaft rotation relative to the shields Figure MntP-R-0017) Attach safety decal as needed. EAGLE 15 03/09 Maintenance Section 5-10 ©2009 Alamo Group Inc.

  • Page 155: To Disassemble Universal Joint

    Grip loosened cup in vise, strike yoke arm to drive yoke off cup. Repeat on opposite cup. Support cross in loose vise and strike yoke arm. Repeat Step 4 to remove remaining two cups. EAGLE 15 03/09 ©2009 Alamo Group Inc. MAINTENANCE Maintenance Section 5-11...

  • Page 156: To Reassemble Universal Joint

    CAUTION! Make sure all needle bearings are seated properly. Insert cup and cross. Drive in with spacer. Insert snap ring Insert second cup and hold cross into cup. Drive cup flush with arm. EAGLE 15 03/09 ©2009 Alamo Group Inc. MAINTENANCE Maintenance Section 5-12...
  • Page 157 To loosen cross, strike yoke arm and check cross for free rotation Position second yoke on cross. Repeat Steps 2 to 6. Grease Kit after assembly is completed. EAGLE 15 03/09 ©2009 Alamo Group Inc. MAINTENANCE Maintenance Section 5-13...

  • Page 158: Blade Servicing

    NOTE: Replace Blades in pairs after no more than 1/2" notch wear! EAGLE 15 03/09 ©2009 Alamo Group Inc. MAINTENANCE (SGM-10) Maintenance Section 5-14...

  • Page 159: Blade Sharpening

    , PTO disengaged, and the cutter blocked in the raised position. EAGLE 15 03/09 ©2009 Alamo Group Inc. MAINTENANCE Maintenance Section 5-15...

  • Page 160: Blade Carrier Removal

    EAGLE 15 03/09 ©2009 Alamo Group Inc. MAINTENANCE Maintenance Section 5-16...

  • Page 161: Blade Carrier Installation

    Maximum airplane tire inflation pressure is 50 PSI, minimum inflation pressure is 20 PSI. Inflate ribbed implement tires to manufacturer rated PSI as shown on the tire sidewall. EAGLE 15 03/09 ©2009 Alamo Group Inc. MAINTENANCE To adjust the slip clutch, tighten the spring bolts 1/8...

  • Page 162: Seasonal Clutch Maintenance

    Dragging the Skid Shoes on the ground or running the Skid Shoes into solid objects can contribute to early frame failure on the mower. Replace worn Skid Shoes as required. EAGLE 15 03/09 ©2009 Alamo Group Inc. MAINTENANCE break loose...

  • Page 163: Storage

    NOTE: These values apply to fasteners as received from supplier, dry or when lubricated with normal engine oil. They do not apply if special graphited or molydisulphide greases or other extreme pressure lubricants are used. This applies to both UNF fine and UNC coarse threads. EAGLE 15 03/09 ©2009 Alamo Group Inc. MAINTENANCE Maintenance Section 5-19...

  • Page 164: Gearbox Tools For Disassembly And Assembly

    HANDLE THEM SAFELY. LIFT CAREFULLY AND PROPERLY USING YOUR LEGS TO LIFT - NOT YOUR BACK. NOTICE: REFER TO OPERATOR’S MANUAL FOR INSTRUCTIONS FOR PROPER RE-ASSEMBLY ONTO THE CUTTER DECK. TIGHTEN CORRECTLY. EAGLE 15 03/09 ©2009 Alamo Group Inc. MAINTENANCE Maintenance Section 5-20...

  • Page 165: Disassembly Of Divider Gearbox (Trained Dealer Personnel Only)

    Remove all eight of the M10 Bolts from both Cap Hubs, using a 14mm socket. FIGURE Mnt-R-0048. Remove the Hub Assemblies and gaskets from the Main Housing. FIGURE MNT-R-0048 STEP 2 With the Hub Assembly Secured, remove nut at gear. FIGURE Mnt-R-0049. EAGLE 15 03/09 Maintenance Section 5-21 ©2009 Alamo Group Inc.
  • Page 166 Remove all eight Bolts from Input Cap using a 14mm Socket. Then using a Hammer, tap the Output end of the Input Shaft. This will loosen the input Cap and allow the removal of the complete Input Shaft Assembly. FIGURE Mnt-R-0051. EAGLE 15 03/09 Maintenance Section 5-22 ©2009 Alamo Group Inc.
  • Page 167 The unit is now completely disassembled with exception of Oil Seals and Bearing Races that can be removed by conventional means. FIGURE Mnt-R-0053. Inspect and replace all worn or defective parts. EAGLE 15 03/09 Maintenance Section 5-23 ©2009 Alamo Group Inc.

  • Page 168: Assembly Of Power Divider

    Tighten the Nut until it is difficult to turn the Shaft. FIGURE Mnt-R-0060. Check to be sure that the Retaining Ring is fully engaged in the counter bore. While holding Hub, tap each end of Shaft and check to see if it has EAGLE 15 03/09 Maintenance Section 5-24 ©2009 Alamo Group Inc.
  • Page 169 Apply a small amount of Silicon sealer to the bore of the Hub Cap and to the outside diameter of the Seal. FIGURE Mnt-R-0063. Drive the Seal into the base of the Hub Cap. FIGURE Mnt-R-0063-Mnt-R-0067 EAGLE 15 03/09 Maintenance Section 5-25 ©2009 Alamo Group Inc.
  • Page 170 Install Bearing on the Shaft. On the opposite end of the Shaft, install the Gear Spacer and the Gear. Install one.012” and one.020" thick Gear Adjusting Shim and install the Bearing. FIGURE Mnt-R-0068 & Mnt-R- 0069. Gear Adjusting Shims EAGLE 15 03/09 Maintenance Section 5-26 ©2009 Alamo Group Inc.
  • Page 171 The maximum backlash of Gear Mesh should not exceed.022 inches. By adding Shims to Hub Cap the backlash may be increased, or it may be reduced by removing Shims. EAGLE 15 03/09 Maintenance Section 5-27 ©2009 Alamo Group Inc.
  • Page 172 Gaskets and around the flange of the Hub Cap. FIGURE Mnt-R-0074. Install the Hub Cap assembly back on Main Housing and install all eight Bolts. Tighten to a torque of 31 to 34 foot pounds. FIGURE Mnt-R-0075. EAGLE 15 03/09 Maintenance Section 5-28 ©2009 Alamo Group Inc.
  • Page 173 Hub Cap and apply sealer as before, then reinstall on Housing. Install all eight bolts and tighten to 31 to 34 foot pound. FIGURE Mnt-R-0076 & Mnt-R-0077. The assembly should now be filled with a good grade of NLGI 000 Grease. EAGLE 15 03/09 Maintenance Section 5-29 ©2009 Alamo Group Inc.
  • Page 174 EAGLE 15 03/09 ©2009 Alamo Group Inc. MAINTENANCE TEM QTY 1.1Output Seal Plate Maintenance Section 5-30 DESCRIPTION Housing Lockwasher Hex Head Bolt Input Cap Input Cap Input Oil Seal VAR Input Cap Gasket .10 VAR Input Cap Gasket .25 VAR Shim .30 VAR Shim .40...

  • Page 175: Right Angle Gearbox (Outboard) Assembly & Disassembly Procedures

    Output Shaft will come out of Main Housing through the bottom. Step lV. Reach in from front or top of Main Housing and remove upper Output Shaft Cone Bearing (20). EAGLE 15 03/09 Maintenance Section 5-31 ©2009 Alamo Group Inc.
  • Page 176 To install the Output Seal, put a light coat of grease on ID of Seal or on OD of shaft where Seal rides. Install the Output Seal using a Seal Driver. INPUT SHAFT INSTALLATION EAGLE 15 03/09 Maintenance Section 5-32 ©2009 Alamo Group Inc.
  • Page 177 Press input shaft seal (6) into front cap (4). Install top cover (26) with gasket (31). Gearbox is ready to fill with oil. NOTE: Be sure seal plate (34) is installed using capscrew (33). Failure to install plate could result in seal pushing out of gearbox. EAGLE 15 03/09 Maintenance Section 5-33 ©2009 Alamo Group Inc.
  • Page 178 LIMITED WARRANTIES 1.01. Alamo Industrial warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purchaser (“Purchaser”) and warrants for six months to the original commercial or industrial purchaser 1.02. Manufacturer will replace for the Purchaser any part or parts found, upon examination at one of its factories, to be defective under normal use and service due to defects in material or workmanship.
  • Page 179 TO THE OWNER/OPERATOR/DEALER To keep your implement running efficiently and safely, read your manual thoroughly and follow these directions and the Safety Messages in this Manual. The Table of Contents clearly identifies each section where you can easily find the information you need. The OCCUPATIONAL SAFETY AND HEALTH ACT (1928.51 Subpart C) makes these minimum safety require- ments of tractor operators: REQUIRED OF THE OWNER:...
  • Page 180 P/N 00780567C EAGLE 10/15 - SOM 3/09 Printed in USA...

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