Capacitance point level switch for bulk solids (84 pages)
Summary of Contents for Endress+Hauser Liquicap M FTI51
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Products Solutions Services BA02031F/00/EN/01.20 71475996 2023-09-25 Valid as of version V 01.00.zz Operating Instructions Liquicap M FTI51 Capacitance Point level switch for liquids...
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Related documents Liquicap M FTI51 Related documents Order code: XXXXX-XXXXXX Ser. no.: XXXXXXXXXXXX Ext. ord. cd.: XXX.XXXX.XX Serial number www.endress.com/deviceviewer Endress+Hauser Operations App A0023555 Endress+Hauser...
Liquicap M FTI51 About this document About this document Document function These Operating Instructions contain all the information required in the various life cycle phases of the device: from product identification, incoming acceptance and storage, to installation, connection, operation and commissioning, through to troubleshooting, maintenance and disposal.
About this document Liquicap M FTI51 Flat blade screwdriver Torx screwdriver Allen key Open-ended wrench 1.2.4 Symbols for certain types of information and graphics Permitted Procedures, processes or actions that are permitted Preferred Procedures, processes or actions that are preferred Forbidden...
Liquicap M FTI51 About this document Temperature resistance of the connection cables Specifies the minimum value of the temperature resistance of the connection cables LED not lit LED lit LED flashes Documentation All available documents can be downloaded using: • the serial number of the device (see cover page for description) or •...
Have read and understood the instructions in the manual and supplementary documentation. ‣ They follow instructions and comply with conditions. Intended use The Liquicap M FTI51 is a compact point level switches for the capacitance point level detection of liquids. Workplace safety For work on and with the device: ‣...
Liquicap M FTI51 Incoming acceptance and product identification Incoming acceptance and product identification Incoming acceptance Check whether the packaging or content is damaged. Check that the goods delivered are complete and compare the scope of delivery with the information in your order.
Mounting requirements 4.1.1 Mounting the sensor The Liquicap M FTI51 can be installed from the top or the bottom or from the side. Make sure that: • the probe is not installed in the area of the filling curtain • the probe is not in contact with the container wall •...
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Liquicap M FTI51 Mounting A0042378 2 Mounting the sensor in nonconductive tanks. Unit of measurement mm (in) Endress+Hauser...
Mounting Liquicap M FTI51 4.1.2 Support with marine approval (GL) Conductive or non-conductive support can be provided for fully insulated rod probes. Partially insulated rod probes may only be supported with insulation at the uninsulated end of the probe. Rod probes with a diameter of 10 mm (0.39 in) and 16 mm (0.63 in), and a length ≥...
Liquicap M FTI51 Mounting ≥ 500 (19.7) ∆s A0042379 4 Measuring condition. Unit of measurement mm (in) Measuring range Inactive length ΔS Two-points control range The 0 % and 100 % calibration can be inverted. Installation examples 4.3.1 Rod probes The probe can be installed in: •...
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Mounting Liquicap M FTI51 A0042381 5 A probe with the conductive tanks A0042382 6 A probe with ground tube for the nonconductive tanks A0042383 7 A probe with inactive length for the insulated tanks Endress+Hauser...
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Liquicap M FTI51 Mounting A0042384 8 A probe with ground tube and inactive length for mounting nozzles A0042385 9 A probe fully insulated with clad flange for aggressive media Endress+Hauser...
Mounting Liquicap M FTI51 Probe with separate housing L4 ≤ 6 m (20 ) A0042386 10 Connection of the probe and separate housing. Unit of measurement mm (in) Explosive zone 1 Explosive zone 0 Rod length: max. 4 m (13 ft) Cable length •...
Mounting Liquicap M FTI51 86 (3.39) 3 (0.12) 70 (2.76) A0033881 12 Wall bracket overview. Unit of measurement mm (in) 4.4.3 Wall mounting 1 → 2 → A0042318 A0042319 A0042320 ‣ ‣ ‣ Screw together the wall Mark the distance between the Screw the separate housing on bracket on the tube.
Liquicap M FTI51 Mounting 4.4.5 Shortening the connecting cable NOTICE Risk of damage to connections and cable. ‣ Make sure that neither the connecting cable nor the probe is turning with the pressing screw! • The maximum total length of the rod L1 and the cable L4 is 10 m (33 ft).
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Mounting Liquicap M FTI51 7 → 8 → A0042117 A0042546 A0042119 ‣ ‣ ‣ Remove the blade plug from Loosen the screw to disconnect Loosen the nut (M4) of the the socket. the yellow-green cable. blade plug. gn/ye A0042544 13...
Liquicap M FTI51 Mounting 4 → 5 → 6 → A0042114 A0042115 A0042548 ‣ ‣ ‣ Pull out the cable with the Remove the seal and loosen Remove the snap ring with a cone. the adapter disk with the snap ring pliers and cut the open-end wrench AF34.
Mounting Liquicap M FTI51 NOTICE Do not screw the probe using the probe housing! ‣ Use an open-end wrench to screw the probe. A0040476 15 Proper probe installation 4.5.1 Probe installation Probe with thread Cylindrical threads G½, G¾, G1, G1½...
Liquicap M FTI51 Mounting A0040477 16 Spring washer mounting Spring washer 4.5.2 Aligning the housing The housing can be rotated 270 ° to align the cable entry. To prevent moisture penetration, route the connecting cable downwards in front of the cable gland and secure it with a cable tie.
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Mounting Liquicap M FTI51 Make sure that the device meets the specifications at the measuring point with regard to process temperature and pressure, ambient temperature, measuring range. Make sure that the process connection been tightened with the tightening torque? ...
Liquicap M FTI51 Electrical connection Electrical connection Before connecting the power supply, note the following: • the supply voltage must match the data specified on the nameplate • switch off the supply voltage before connecting the device • connect the potential equalization to the ground terminal on the sensor When using the probe in hazardous areas, the relevant national standards and the information in the safety instructions (XA) must be observed.
Liquicap M FTI51 Electrical connection Connecting the electronic insert to the power supply: 1 → A0047667 A0047668 ‣ ‣ Unscrew and remove the Release the cable gland. ‣ housing cover. Insert the cable. Connecting the electronic insert to the power supply mounted in the housing T13: 1 →...
Electrical connection Liquicap M FTI51 Signal on alarm The output signal on power failure or in the event of damage to the sensor: < 3.8 mA Connectable load • For relays with a minimum holding power or rated power: • > 2.5 VA at 253 V (10 mA) •...
4. Switch on the supply voltage. 5.3.3 3-wire electronic insert FEI53 The 3-wire DC connection is used in conjunction with the Nivotester switching device FTC325 3–WIRE from Endress+Hauser. The switching device' s communication signal operates at 3 to 12 V Endress+Hauser...
Electrical connection Liquicap M FTI51 The failsafe mode (MIN) / (MAX) and the point level adjustment are configured on the Nivotester. Power supply • Supply voltage: 14.5 V • Current consumption: < 15 mA • Power consumption: maximum 230 mW •...
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Liquicap M FTI51 Electrical connection Power supply • Supply voltage: • 19 to 253 V , 50 to 60 Hz • 19 to 55 V • Power consumption: 1.6 W • Reverse polarity protection: yes • Separation voltage: 3.7 kV •...
Electrical connection Liquicap M FTI51 4. Switch on the supply voltage. 5.3.5 SIL2 / SIL3 electronic insert FEI55 The two-wire DC connection should, if possible, be connected as follows: • to programmable logic controllers (PLC) • to AI modules 4 to 20 mA in accordance with EN 61131-2 The point level signal is sent via an output signal jump from 8 to 16 mA.
Liquicap M FTI51 Electrical connection Functional safety (SIL) The electronic insert FEI55 meets the requirements of SIL2 or SIL3 in accordance with IEC 61508, IEC 61511-1 and can be used in the safety systems with the corresponding requirements. An exact description of the requirements in terms of functional safety can be found in document FY01072F.
NAMUR electronic insert FEI58 The two-wire connection for a separate switching unit in accordance with NAMUR specifications (IEC 60947-5-6), e.g. Nivotester FTL325N from Endress+Hauser. Change in the output signal from high to low current in event of point level detection.
Liquicap M FTI51 Electrical connection Ex ia — A0042393 21 Terminals must be connected to the isolating amplifier (NAMUR) IEC 60947-5-6 1. Connect the FEI51 according to the schema. 2. Tighten the cable gland. 3. Switch on the supply voltage.
Operation options Liquicap M FTI51 Operation options Human interface and display elements for FEI51, FEI52, FEI54, FEI55 3 4 5 6 FEI5x A0042394 22 FEI51, FEI52, FEI54, FEI55 human interface Green LED - operational status Green LED Red LED - fault...
Liquicap M FTI51 Operation options 9. Upload sensor DAT (EEPROM) press for download press for upload Human interface and display elements for FEI53, FEI57S The electronic inserts FEI53 and FEI57S are used in conjunction with Nivotester switching devices.
Operation options Liquicap M FTI51 0... A0042403 27 Measuring range: the measuring range is between 5 to 1 600 pF. Span: the span is between 5 to 1 600 pF Human interface and display elements for FEI58 FEI5x NAMUR...
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Liquicap M FTI51 Operation options A0042406 31 10 pF A0042407 32 2 pF Switching delay: A0042408 33 A0042409 34 Fail-safe mode: A0042410 35 The output switches safety-oriented when the probe is uncovered. It can be used in cases such as dry run protection and pump protection.
Commissioning Liquicap M FTI51 Commissioning Installation and function check Make sure that the post-installation check and final check have been completed before you start your measuring point: • see the chapter "Post-installation check" → 23 • see the chapter "Post-connection check" → 35...
Liquicap M FTI51 Commissioning To set the range to 0 to 1 600 pF: 1 → 2 → 3 → A0042452 A0042453 A0043663 ‣ Set the function switch to position 4. 4 → 5 → 6 → > 2 s...
Commissioning Liquicap M FTI51 To carry out an empty calibration, set the measuring range first → 40. 1 → 2 → 3 → > 2 s A0042458 A0042821 A0042459 ‣ ‣ Press the key > 2 s. Release the key when the green LED 1 starts to flash.
Liquicap M FTI51 Commissioning 4 → 5 → 6 → > 2 s A0042462 A0042463 A0042464 ‣ ‣ ‣ The process of saving the full Press the key > 2 s. Release the key when the calibration is complete when green LED 5 starts to flash.
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Commissioning Liquicap M FTI51 4 → 5 → > 2 s A0042822 A0042459 A0043260 ‣ ‣ ‣ The process of saving the Press the key > 2 s. Release the key when the empty calibration is finished green LED 1 starts to flash.
Liquicap M FTI51 Commissioning 7.2.5 Reset: Calibration and switch-point adjustment Resetting the calibration or switch-point shift (all the other settings remain unchanged) The switch-point adjustment is reset to the factory setting of 2 pF. 1 → 2 → 3 →...
Commissioning Liquicap M FTI51 7.2.6 Setting the switch-point adjustment ∆c If only one calibration (empty or full) was carried out, and if buildup forms on the rod probe while the probe is in operation, the device can not longer respond to changes in level.
Liquicap M FTI51 Commissioning 7 → 8 → 9 → ∆c ∆c = 8 pF = 4 pF > 2 s A0042472 A0042473 A0043643 ‣ Press the key > 2 s to decrease the value. 10 → A0042474 A0043652 ‣...
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Commissioning Liquicap M FTI51 Configuring two-point control 1 → 2 → 3 → A0042483 A0043269 A0043654 ‣ Set the function switch to position 4. 4 → > 2 s A0042475 A0042476 ‣ ‣ The buildup two-point control Press the key > 2 s.
Liquicap M FTI51 Commissioning 7.2.8 Setting the switching delay NOTICE The tank can overflow if the switching delay is set for too long. ‣ The switching delay causes the device to signal the point level after a delay. This is highly useful in tanks with turbulent medium surfaces caused, for example, by the filling process or by collapsing mounds.
Commissioning Liquicap M FTI51 A0042748 0.3 s 1.5 s 10 s A0042749 38 The LED sequence regarding the switching delay value. 7.2.9 Activating the self-test NOTICE Accidental process run! This could result, for example, in overflowing the tank. ‣...
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Liquicap M FTI51 Commissioning 16 mA ± . 0 8 mA 8 mA ± . 0 5 mA A0042398 40 Start point uncovered MIN safety MAX safety Proof test START point Proof test END point Activating the self-test 1 →...
Commissioning Liquicap M FTI51 7.2.10 Setting the MIN, MAX and SIL fail-safe mode The SIL mode function is only available in conjunction with electronic insert FEI55. By selecting the fail-safe mode correctly, you ensure that the output always operates safely with the quiescent current.
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Liquicap M FTI51 Commissioning To set the MAX fail-safe mode: 1 → 2 → 3 → A0042483 A0042492 A0042494 ‣ Set the function switch to position 7. 4 → 5 → 6 → > 2 s A0042495 A0042496 A0042465 ‣...
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Commissioning Liquicap M FTI51 Setting the MAX fail-safe mode and lock the SIL mode: The factory setting is set to MIN-SIL mode. 1 → 2 → 3 → A0042483 A0042492 A0042496 ‣ Set the function switch to position 7. 4 →...
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Liquicap M FTI51 Commissioning 4 → 5 → 6 → > 2 s > 4 s A0042493 A0043657 A0042497 ‣ ‣ ‣ The MIN fail-save mode is set. Press the key > 2 s to set Press the and keys > 4 s.
Commissioning Liquicap M FTI51 To unlock the SIL mode and set the MIN fail-save mode: 1 → 2 → 3 → > 4 s A0042483 A0042484 A0042485 ‣ ‣ Set the function switch to Press the and keys > 4 s.
Liquicap M FTI51 Commissioning 4 → A0043661 A0042513 ‣ The factory settings have been successfully restored. 7.2.12 Upload and download sensor DAT (EEPROM) The customer-specific settings of the electronic insert (e.g. empty and full calibration, switch-point adjustment) are stored automatically in the sensor DAT (EEPROM) and the electronic insert.
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Commissioning Liquicap M FTI51 4 → 5 → A0042509 A0042503 A0042483 ‣ Set the function switch to position 1. Uploading the data 1 → 2 → 3 → > 2 s A0042483 A0042507 A0042510 ‣ ‣ Set the function switch to Press the ...
Liquicap M FTI51 Commissioning 7.2.13 Output signals Output signal FEI51 <3.8 mA <3.8 mA I /<3,8 mA <3.8 mA A0042586 Output signal FEI52 I / I A0042587 Endress+Hauser...
Commissioning Liquicap M FTI51 Output signal FEI54 A0042528 Output signal FEI55 ~16 mA ~8 mA ~16 mA ~8 mA ~8/16 mA < 3.6 mA A0042529 Commissioning with electronic inserts FEI53 or FEI57S This chapter describes the process for commissioning the device with electronic insert versions FEI53 and FEI57S.
Liquicap M FTI51 Commissioning 0...1600pF Standard 0..500pF FEI5x A0042395 41 FEI53 and FEI57S human interface Green LED - operational status Standard or alarm DIP switch Measuring range DIP switch Red LED - fault 7.3.1 Setting the alarm response if the measuring range is exceeded...
Commissioning Liquicap M FTI51 0... A0042403 45 Measuring range: the measuring range is between 5 to 1 600 pF. Span: the span is between 5 to 1 600 pF The choice of measuring range (0 to 500 pF and 0 to 1 600 pF) depends on the function of the probe.
Liquicap M FTI51 Commissioning FEI5x NAMUR IEC 60947-5-6 8 9 10 A0042396 46 FEI58 human interface Key A (Function) Green LED - operational status Red LED - fault Yellow LED - switching state Key B (Function) Key C (Test)
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Commissioning Liquicap M FTI51 A0042404 48 The probe is covered during calibration Make sure that the probe is not covered with product. Carrying out empty calibration 1 → 2 → 3 → > 2 s A0042514 A0042515 A0042516 ‣...
Liquicap M FTI51 Commissioning Carrying out full calibration 1 → 2 → 3 → > 2 s A0042514 A0042519 A0042520 ‣ ‣ Make sure that the calibration Press the A and B keys > 2 s. DIP switch is in position "Covered".
Commissioning Liquicap M FTI51 7.4.4 Setting the switching delay NOTICE The tank can overflow if the switching delay is set for too long. ‣ The switching delay causes the device to signal the point level after a delay. This is useful in tanks with turbulent medium surfaces caused by the filling process or by collapsing mounds.
Liquicap M FTI51 Commissioning 7.4.6 Display calibration situation Use this function to see what calibrations have been performed on the device. The calibration situation is indicated by the three LEDs. Displaying calibration situation > 2 s A0042550 ‣ Press the key > 2 s A0042551 ...
Commissioning Liquicap M FTI51 To perform the function test: 1 → 2 → A0042523 A0042524 A0042525 ‣ ‣ Press the C key for the entire The safety functions duration of the test. configured for the supply unit are activated. ‣...
Liquicap M FTI51 Diagnostics and troubleshooting Diagnostics and troubleshooting In the event of faults during commissioning or operation of the device, you can carry out fault diagnostics on the electronic insert. This function is supported by the electronic inserts FEI51, FEI52, FEI54, FEI55.
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Diagnostics and troubleshooting Liquicap M FTI51 A0042558 Recalibrate The calibration point is too close to the measuring range limit - priority 4 A0042559 Reduce the switch-point or select a new installation location No calibration has yet been carried out - priority 5...
Liquicap M FTI51 Diagnostics and troubleshooting Operate the device in the specified temperature range only Fault diagnostics FEI53 and FEI57S The device does not switch Check the connection and the supply voltage Alarm LED flashes The ambient temperature of the electronics is outside the permitted range or the...
Diagnostics and troubleshooting Liquicap M FTI51 A0042572 Perform uncovered calibration with the probe uncovered, and covered calibration with the probe covered No calibration has yet been carried out - priority 4 A0042573 Carry out empty and full calibration The change in capacitance from uncovered probe to covered probe is too small -...
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Liquicap M FTI51 Diagnostics and troubleshooting FEI54 • Release date: 07/2006 • Software version: V 01.00.zz • Software change: original software FEI55 • Release date: 11/2008 • Software version: V 02.00.zz • Software change: extended to include SIL functionality FEI57S •...
The intervals between seal replacement depend on the frequency of the cleaning cycles and on the fluid and cleaning temperature. Endress+Hauser services Endress+Hauser offers a wide range of services. Your Endress+Hauser Sales Center can provide detailed information on the services. Endress+Hauser...
• The measuring devices have a modular design • Spare parts are grouped into logical kits with the associated Installation Instructions • Repairs are carried out by Endress+Hauser Service or by appropriately trained customers • Certified devices can only be converted to other certified devices by Endress+Hauser Service or at the factory 10.2...
Repair Liquicap M FTI51 • carry out the individual test for the device • change the device only with a device certificated by Endress+Hauser • report every change and repair of the device 10.4 Replacement After replacing a probe or the electronic insert, the calibration values must be transferred to the replacement device.
• For signal lines in field housing: BA00304K. • For signal or supply lines in field housing: BA00305K. 11.3 Weld-in adapter All available weld-in adapters are described in the document TI00426F. The documentation is available in the Download section on Endress+Hauser web site: www.endress.com Endress+Hauser...
Technical data Liquicap M FTI51 Technical data 12.1 Capacitance values of the probe Basic capacitance: approximately 18 pF. 12.1.1 Additional capacitance Mount the probe at a minimum distance of 50 mm (1.97 in) from a conductive container wall. Probe rod additional capacitance: approximately 1.3 pF / 100 mm (3.94 in) in the air.
Liquicap M FTI51 Technical data Δ C C ·( - 1) ε A0040204 minimum probe length ΔC 5 pF probe capacitance in air ε dielectric constant, e.g. oil = 2.0 To check the probe capacitance in the air, see the chapter "Additional capacitance"...
Technical data Liquicap M FTI51 12.4 Performance characteristics According to DIN 61298-2 • Uncertainty: maximum ±0.3 % • Non-repeatability: maximum ±0.1 % 12.4.1 Ambient temperature effect Electronic insert < 0.06 % per 10 K related to the full-scale value Separate housing capacitance change of connecting cable per meter 0.15 pF per 10 K...
Technical data Liquicap M FTI51 12.6 Operating conditions: Process 12.6.1 Process temperature range The following diagrams apply for: • insulation • PTFE • PFA • FEP • standard applications outside hazardous areas The temperature is restricted to T –40 °C (–40 °F) when the polyester housing F16 is used or if additional option B is selected.
Liquicap M FTI51 Technical data Probe with separate housing [°F] °C +248 +120 +212 +100 –58 –50 °C –80 +170 +200 [°F] –112 +338 +392 A0043639 63 Process pressure range diagram: probe with separate housing Ambient temperature Process temperature The permitted ambient temperature at the separate housing is the same as indicated for the compact housing.
Technical data Liquicap M FTI51 Probe ⌀22 mm (0.87 in) including insulation –1 to 50 bar (–14.5 to 725 psi) Refer to the following standards for the pressure values permitted at higher temperatures: • EN 1092-1: 2005 Table, Appendix G2 With regard to its resistance and temperature property, the material 1.4435 is identical...
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Liquicap M FTI51 Technical data [psi] [bar] +1450 +100 +913.5 +870 +290 –14.5 –1 °C –80 +200 [°F] –112 +104 +176 +392 A0043641 65 Process presurre and temperature derating diagram Process pressure Process temperature Process pressure for probes with an inactive length With a fully insulated inactive length (22 mm (0.87 in)) rod...