Lincoln Electric 11519 Service Manual page 56

F-10
Observe Safety Guidelines detailed in the beginning of this manual.
PROBLEMS
(SYMPTOMS)
The contact tip seizes in the gas dif-
fuser.
The welding arc is variable and
sluggish.
The arc striking is poor.
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely,
contact the Lincoln Electric Service Department for technical troubleshooting assistance before you proceed.
Call 1-888-935-3877.
TROUBLESHOOTING AND REPAIR
POSSIBLE AREAS OF
MISADJUSTMENT(S)
WELDING PROBLEMS
1. The tip being over heated due to
excessive current and/or high
duty cycle welding.
2. A light application of high tem-
perature anti-seize lubricant
(such as
Graphite
applied to the contact tip
threads.
1. Check the welding cable con-
nections for loose or faulty con-
nections.
2. Make sure the wire feed speed,
voltage, and shielding gas are
correct for the process being
used.
1. Check the welding cable con-
nections for loose or faulty con-
nections.
2. Make sure the wire feed speed,
voltage, and shielding gas are
correct for the process being
used.
CAUTION
Power MIG® 255XT
1. Make sure tip is tight in diffuser.
Lincoln E2607
Grease) may be
1. Perform the SCR Rectifier
2. The control board may be
1. The output capacitor bank may
2. The control board may be
RECOMMENDED
COURSE OF ACTION
Assembly Tests.
faulty. Replace.
be faulty. Check for loose con-
nections at the capacitors. Also
check for leaky capacitors.
Replace if necessary.
WARNING: The liquid elec-
trolyte in these capacitors is
toxic. Avoid contact with any
portion of your body.
faulty. Replace.
F-10