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Contents
CONTENTS .................................................................................................................................................................................. 1
USING THIS INSTALLATION GUIDE ................................................................................................................................... 2
PRODUCT DOCUMENTATION ONLINE .............................................................................................................................. 2
CONTACTING GLOBAL SERVICE AND SUPPORT........................................................................................................... 3
TECHNICAL SUPPORT ............................................................................................................................................................ 3
SERVICE REQUIREMENTS..................................................................................................................................................... 3
INSPECTING SHIPMENT ......................................................................................................................................................... 3
TRADEMARKS ........................................................................................................................................................................... 3
PRODUCT OVERVIEW............................................................................................................................................................. 4
INSTALLATION PROCEDURE ............................................................................................................................................. 11
CABINET GROUNDING INFORMATION ........................................................................................................................... 16
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PROTECTION/CROSS CONNECTS...................................................................................................................................... 18
PROTECTION/CROSS CONNECT WIRING TABLES ...................................................................................................... 19
FAN/FILTER REPLACEMENT.............................................................................................................................................. 21
EXTERNAL WIRING............................................................................................................................................................... 22
LINE POWER ............................................................................................................................................................................ 22
SCHEMATIC WIRING DIAGRAMS ..................................................................................................................................... 22
Zhone Technologies
@Zhone Way
7001 Oakport Street
Oakland, CA 94621
USA
Copyright © 2005
Zhone Technologies, Inc.
4300-A2-ZZ40-20
4300 4U Outdoor Cabinet
Installation Instructions
Document Number 4300-A2-ZZ40-20
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November 2005
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Summary of Contents for Zhone 4300
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Page 1: Table Of Contents
4300 4U Outdoor Cabinet Installation Instructions Document Number 4300-A2-ZZ40-20 November 2005 Contents CONTENTS ... 1 USING THIS INSTALLATION GUIDE ... 2 PRODUCT DOCUMENTATION ONLINE ... 2 CONTACTING GLOBAL SERVICE AND SUPPORT... 3 TECHNICAL SUPPORT ... 3 SERVICE REQUIREMENTS... 3 INSPECTING SHIPMENT ... 3 TRADEMARKS ... -
Page 2: November 2005
Using This Installation Guide This publication provides a description of the 4300 4U Outdoor Cabinet. Typical applications, mechanical descriptions, installation instructions, safety guidelines, grounding instructions, and wiring diagrams are included. Two types of messages appear throughout this manual, identified by the following icons: Note - indicates special conditions. -
Page 3: Contacting Global Service And Support
Service Requirements If the product malfunctions, all repairs must be performed by the manufacturer or a Zhone-authorized agent. It is the responsibility of users requiring service to report the need for service to GSS. -
Page 4: Product Overview
4300 4U Outdoor Cabinet Installation Instructions Product Overview The 4300 4U Outdoor Cabinet is a pole-mounted or wall-mounted outdoor telecommunications equipment cabinet. The cabinet has overall dimensions of 26 inches high x 19 inches deep x 22 inches wide. See the figures on the following pages for details. - Page 5 Rectifier or DC-DC Converter Figure A - Front view of cabinet with door open 4300-A2-ZZ40-20 Protection/Cross 1U DSLAMs Connect Panels Swing out racks for Protection/Cross Connect Panels November 2005 Cabinet lifting eyelets...
- Page 6 Cable Management Brackets Cable Entry Ports Figure B - Front view of cabinet without equipment Ground Bus Bar AC Input Panel for Model 2 DC Input Panel for Model 3 DC Distribution Box November 2005 Air Filters 4300-A2-ZZ40-20...
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Page 7: Cabinet Configurations
DC-DC converter, which provides the 48 VDC power to the DSLAM assemblies. The input voltage to the DC-DC converter is 90 to 250 VDC. This model has a battery pedestal and is wired for one DSLAM assembly. 4300-A2-ZZ40-20 November 2005... -
Page 8: Expansion, Mounting, And Maintenance Kits
Wall mounting kit. Includes mounting brackets and hardware for wall mounting the cabinet. PDN-4300-F1-402 Pad mounting collar for installing a 4300 4U cabinet on a concrete pad. Adds 6 inches to the overall cabinet height. PDN-4300-F1-500 Fan field replacement kit. Includes one –48 VDC fan assembly. -
Page 9: Product Specifications
– Approx. Weight – Top View Front View Figure C – Cabinet overall dimensions 4300-A2-ZZ40-20 26 inches (66 cm) 22 inches (56 cm) — does not include heat exchanger 19 inches (48 cm) internal 60 pounds (27 kg) November 2005... -
Page 10: Quarter-Turn Locking Door Latches
4300 4U Outdoor Cabinet Installation Instructions Quarter-Turn Locking Door Latches The cabinet door is equipped with 2 quarter-turn padlockable latches. The latches are secured by turning the 7/16” hex security bolt one quarter turn clockwise until the stop is reached. Convenient security locking hasps are factory installed to allow for a #1 Master Lock padlock (or equivalent) to be installed. -
Page 11: Installation Procedure
Installation Procedure The 4300 4U Outdoor Cabinet can be mounted on a pole or wall. See figures below. Lifting eyelets are provided to facilitate hoisting if desired. During cabinet mounting, fix the cabinet securely to avoid personal injury or cabinet damage. -
Page 12: Installation Procedure For Pole Mounting
4300 4U Outdoor Cabinet Installation Instructions Installation Procedure for Pole Mounting Use this procedure to mount the cabinet on a 6-inch to 8-inch diameter pole. See Figure F below for a cabinet mounting illustration. Figure F - Pole Mounting Diagram... - Page 13 For mounting heights less than 7’ above grade, excess bolt length may need to cut off in order to prevent a hazardous protrusion. Lifting eyelets are provided to facilitate hoisting if desired. 4300-A2-ZZ40-20 November 2005...
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Page 14: Installation Procedure For Wall Mounting
4300 4U Outdoor Cabinet Installation Instructions Installation Procedure for Wall Mounting Use this procedure to mount the cabinet on a flat wall. See Figure G below for a cabinet mounting illustration. Figure G - Wall Mounting Diagram November 2005 4300-A2-ZZ40-20... - Page 15 6. Secure the cabinet to the wall by installing 5/16” flat washers, lock washers and nuts to the bolts inserted in step 5. 7. Repeat steps 5 and 6 for the lower mounting bracket. Lifting eyelets are provided to facilitate hoisting if desired. 4300-A2-ZZ40-20 November 2005...
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Page 16: Cabinet Grounding Information
4300 4U Outdoor Cabinet Installation Instructions Cabinet Grounding Information Bonding and grounding should be done in accordance with the operating telephone company’s standard procedures and comply with local electrical codes. Ground Wire The ground wire protects the electronics from voltage surges. A #6 ground wire must be properly grounded to provide lightning surge protection for the cabinet. -
Page 17: Grounding Diagram And Procedure
3. If the resistance requirement in Step 2 is met, proceed to step 4. Otherwise, follow local practices to lower the resistance to ground. 4. Connect a #6 ground wire to the ground rod. 4300-A2-ZZ40-20 Internal Grounding bus Ground Rods... -
Page 18: Protection/Cross Connects
Figure I – Protection/Cross Connect Panel, top view (50 pair) Pair numbers Figure J –Cross Connect Panel, front view Protection prewired to cross connect panel November 2005 Equipment side, wire wrap posts Cross connects, prewired at factory (100 pair terminations) 4300-A2-ZZ40-20... -
Page 19: Protection/Cross Connect Wiring Tables
GREEN / VIOLET Pair #11 BLUE / BLACK BROWN / VIOLET Pair #12 ORANGE/ BLACK SLATE / VIOLET Pair #13 GREEN / BLACK 4300-A2-ZZ40-20 Pair #14 Pair #26 BLUE / WHITE Pair #15 Pair #27 ORANGE / WHITE Pair #16 Pair #28... - Page 20 Pair #20 SLATE / WHITE Pair #24 BLUE / RED Pair #28 ORANGE / RED Pair #32 GREEN / RED Pair #36 BROWN / RED Pair #40 SLATE / RED Pair #44 BLUE / BLACK Pair #48 ORANGE/ BLACK 4300-A2-ZZ40-20...
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Page 21: Fan/Filter Replacement
Figure K – Fan/Filter Replacement Diagram The 4300 4U Outdoor Cabinet is equipped with one –48 VDC fan assembly located in the top of the cabinet behind the rack-mounted equipment. The fan is retained by four 4 mm screws. It is accessible from inside of the cabinet. -
Page 22: External Wiring
(Type 78-8130-4094-2-A into the search box presented at that site.) Line Power To calculate how many line pairs are required to power the 4300 4U Outdoor Cabinet, you can use the 4300 4U Outdoor Cabinet Line Power Calculator, available at at www.zhone.com. Select Support → Tools. - Page 23 · 2.5 A · · 48 VDC Distribution · · 2.5 A · · · · 2.5 A · 4300-A2-ZZ40-20 · · · Temp Sw 100°F-On 95°F-Off Spare power wiring for additional GranDSLAM units Spare power wiring for additional equipment...
- Page 24 · · Temp Sw 100°F-On 95°F-Off Spare power wiring for additional GranDSLAM units Spare power wiring for additional equipment *4300-A2-ZZ40-20* *4300-A2-ZZ40-20* November 2005 Paradyne 12 T1s With GranDSLAM Cabinet Indvidual RJ48C Connectors Model 3 Pairs 1-24 Schematic Wiring Diagram Pairs 1-25 ·...