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Related Manuals for Hyundai HG5500-1
Summary of Contents for Hyundai HG5500-1
- Page 1 LOW POWER GENERATING SET HG5500-1...
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Page 2: Safety Instruction
1. SAFETY INSTRUCTION Warning: 1. Attention! Exhaust gases are toxic. Do not operate the generator in a room without ventilation system! 2. Children should be protected by keeping them at a safe distance from the generator set! 3. Refilling of the generating sets is not allowed during the operation! 4. - Page 3 The silencer of the generator becomes extremely hot when the motor runs or even for a time after it has stopped. Do not touch it as it will burn you. Do not transport or move the generator until it has cooled down. ...
- Page 4 Make sure you don’t spill fuel on the motor and the exhaust grille of the generator during filling with fuel. Keep the fuel in an appropriate recipient and sheltered from any sources of fire. Carry out filling in a safe place, and slowly open the fuel cap to release the pressure which has built up ...
- Page 5 generator. There may be damage if the device connected is not designed to function with a voltage tolerance of +/- 10% or a frequency tolerance of +/- 3 % compared with those of the generator. Additional requirements for low-power generating sets for use by laymen ...
- Page 6 To dispose of residual fluids, proceed as follows: Close the fuel tap Drain fuel from the fuel tank Empty carburetor fuel Symbol explanation Attention! Please read the manual carefully before using the unit! Conforms to relevant safety standards Do not dispose of old appliances with domestic rubbish Add engine oil.
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Page 8: Component Identification
2. COMPONENT IDENTIFICATION NOTE: Diagrams may vary according to the types. Installation 1) Wheels - Put the tool upside down. - Add the axis on the tool. - Then install a support on each side, and then fix the supports by screwing in the screw and nut holes provided. - Page 9 3. CONTROLS 1) Engine Switch To start and stop the engine. Switch position: OFF: To Stop the engine. Key can be removed/inserted. ON: To run the engine after starting. START: To start the engine by turning the starter motor. With in Electric Starter Without Electric Starter Return the key to the ON position once the engine has started.
- Page 10 4) Choke The choke is used to provide an enriched fuel mixture when starting a cold engine. It can be opened and closed by operating the choke lever or choke rod manually. Move the lever or the rod to the CLOSE position to enrich the mixture. 5) Circuit Breaker The circuit breaker will automatically switch OFF if there is a short circuit or a significant overload of the generator at the receptacle.
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Page 11: Generator Use
system will automatically shut down the engine (the engine switch will remain in the ON position). The oil alert system shuts down the engine and the engine will not start. If this occurs, first-check engine oil. 4. GENERATOR USE 1) Connections to a Building’s Electrical System Connections for standby power to a building's electrical system must be made by a qualified electrician. - Page 12 Special Requirements There may be Federal or State Occupational Safety and Health Administration (OSHA) regulations, local codes, or ordinances that apply to the intended use of the generator. Please consult a qualified electrician, electrical inspector, or the local agency having jurisdiction. •...
- Page 13 negative (-) terminal. The battery must be connected to the generator DC terminals with the proper polarity (battery positive to generator red terminal and battery negative to the generator black terminal). With DC Circuit Protector With DC Fuse DC Circuit Protector (or DC Fuse) The DC circuit protector(or DC Fuse) automatically shuts off the DC battery charging circuit when the DC circuit is overloaded, when there is a problem with the battery, or the connections between the battery and the generator are improper.
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Page 14: Pre-Operation Check
An overloaded DC circuit, excessive current draw by the battery, or a wiring problem will trip the DC circuit protector (PUSH button extends out). If this happens, wait a few minutes before pushing in the circuit protector to resume operation. If the circuit protector continues to go OFF, discontinue charging and see your authorized generator dealer. - Page 15 NOTICE Engine oil is a major factor affecting engine performance and service life. Non-detergent and 2-stroke engine oils will damage the engine and are not recommended. Check the oil level BEFORE EACH USE with the generator on a level surface with the engine stopped.
- Page 16 WARNING • Gasoline is extremely flammable and is explosive under certain conditions. • Refuel in a well-ventilated area with the engine stopped. Do not smoke or allow flames or sparks in the area where the engine is refueled or where gasoline is stored. •...
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Page 17: Starting/Stopping The Engine
Ethanol (ethyl or grain alcohol) Gasoline containing more than 10% ethanol by volume may cause starting or performance problems. Gasoline containing ethanol may be marketed under the name “Gasohol". Methanol (methyl or wood alcohol) Gasoline containing methanol must contain cosolvents and corrosion inhibitors to protect the fuel system. -
Page 18: Maintenance
NOTICE Do not allow the starter grip to snap back against the engine. Return it gently to prevent damage to the starter or housing. • With electric starter: (Optional kit) Turn the engine switch to the START position and hold it there for 5 seconds or until the engine starts. -
Page 19: Maintenance Schedule
1) MAINTENANCE SCHEDULE REGULAR SERVICE PERIOD Each First Every 3 Every 6 Every Performed at every indicated month or month months months year or operating hour interval, whichever or 20 or 50 or 100 300 Hrs. comes first. Hrs. (3) Hrs. - Page 20 3) Engine oil change Drain the oil while the engine is warm to assure complete and rapid draining 1. Remove the drain plug and sealing washer, oil filler cap, and drain the oil 2. Reinstall the drain plug and sealing washer. Tighten the plug securely. 3.
- Page 21 1) Unsnap the air cleaner cover clips, remove the air cleaner cover, and remove the element. 2) Wash the element in a solution of household detergent and warm water, then rinse thoroughly; or wash in nonflammable or high flash point solvent. Allow the element to dry thoroughly 3) Soak the element in clean engine oil and squeeze out the excess oil.
- Page 22 6) Spark Plug Service Recommended spark plugs: F5T or F6TC or F7TJC or other equivalents To ensure proper engine operation, the spark plug must be properly gapped and free of deposits. If the engine has been running, the muffler will be very hot. Be careful not to touch the muffler. 1) Remove the spark plug cap.
- Page 23 NOTICE The spark plug must be securely tightened. An improperly tightened spark plug can become very hot and could damage the engine. Never use spark plugs which have an improper heat range. Use only the recommended spark plugs or equivalent. 8.
- Page 24 1) Drain the carburetor by loosening the drain screw. Drain the gasoline into a suitable container. WARNING Gasoline is extremely flammable and is explosive under certain conditions. Perform this task in a well ventilated area with the engine stopped. Do not smoke or allow flames or sparks in the area during this procedure.
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Page 25: Troubleshooting
9. TROUBLESHOOTING When the engine will not start: Is there fuel in the tank? Refill the fuel tank Is there oil in the tank? Add the recommended oil. STILL SPARK Is there spark from Replace the Take the generator to an spark plug. - Page 26 No electricity at the AC receptacles Is the AC circuit breaker ON Turn the AC circuit breaker ON NO DEFECTS Check the electrical appliance or Take the generator to an equipment for any defects. authorized generator dealer. Replace the electrical appliance DEFECTS or equipment.
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Page 27: Circuit Diagram
10. CIRCUIT DIAGRAM... -
Page 28: Specifications
11. SPECIFICATIONS Engine Engine model 188F1 Engine type Single cylinder, 4-strokes, Forced air cooling, OHV. Displacement (CC) 389cc Rated speed 3000/min Igniting system Transistor magneto Starting system Recoil Fuel Volume (L) 25 L Continuous operation time (h) Min. Fuel consumption (g/kWh) 360 g/kWh Lube Oil capacity (L) 1.1L... -
Page 29: Ec Declaration Of Conformity
BUILDER SAS ZI, 32 RUE ARISTIDE BERGES – 312070 CUGNAUX – FRANCE Declares that the machinery designated below: Gasoline Generator HG5500-1 Model: Serial number: 20210168786-20210168913 Complies with the provisions of the Directive “machinery” 2006/42/CE and national laws transposing it: Also complies with the following European directives:... -
Page 30: Warranty
13. WARRANTY WARRANTY The manufacturer guarantees the product against defects in material and workmanship for a period of 2 years from the date of the original purchase. The warranty only applies if the product is for household use. The warranty does not cover breakdowns due to normal wear and tear. The manufacturer agrees to replace parts identified as defective by the designated distributor. -
Page 31: Product Failure
14. PRODUCT FAILURE WHAT TO DO IF MY MACHINE BREAKS DOWN? If you bought your product in a store: a) Empty the fuel tank. b) Make sure that your machine is complete with all accessories supplied, and clean! If this is not the case, the repairer will refuse the machine. -
Page 32: Warranty Exclusions
15. WARRANTY EXCLUSIONS THE WARRANTY DOES NOT COVER: • Start-up and setting up of the product. • Damage resulting from normal wear and tear of the product. • Damage resulting from improper use of the product. • Damage resulting from assembly or start-up not in accordance with the user manual. •...