Ryobi PSD101 - BELT SANDER Manual

GENERAL POWER TOOL SAFETY WARNINGS

Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference. The term "power tool" in the warnings refers to your mainsoperated (corded) power tool or battery-operated (cordless) power tool.

WORK AREA SAFETY

• „Keep work area clean and well lit. Cluttered or dark areas invite accidents.
• „Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
• „Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

ELECTRICAL SAFETY

• „Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
• „Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
• „Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
• „Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
• „When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
• „If operating a power tool in a damp location is unavoidable, use a ground fault circuit interrupter (GFCI) protected supply. Use of a GFCI reduces the risk of electric shock.
• „Use this product only with batteries and chargers listed in tool/appliance/battery pack/charger correlation supplement 987000-432.

PERSONAL SAFETY

• „Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
• „Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
• „Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.
• „Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
• „Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
• „Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.
• „If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.
• „Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.
• „Do not wear loose clothing or jewelry. Contain long hair. Loose clothes, jewelry, or long hair can be drawn into air vents.
• „Do not use on a ladder or unstable support. Stable footing on a solid surface enables better control of the power tool in unexpected situations.

POWER TOOL USE AND CARE

• „Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
• „Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
• „Disconnect the plug from the power source and/ or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
• „Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
• „Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool's operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
• „Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
• „Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
• „Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

BATTERY TOOL USE AND CARE

• „Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
• „Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.
• „When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.
• „Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.
• „Do not use a battery pack or tool that is damaged or modified. Damaged or modified batteries may exhibit unpredictable behavior resulting in fire, explosion or risk of injury.
• „Do not expose a battery pack or tool to fire or excessive temperature. Exposure to fire or temperature above 265°F may cause explosion.
• „Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specified in the instructions. Charging improperly or at temperatures outside the specified range may damage the battery and increase the risk of fire.

SERVICE

• „Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
• „Never service damaged battery packs. Service of battery packs should only be performed by the manufacturer or authorized service providers.

SANDER SAFETY WARNINGS

• „Hold power tool by insulated gripping surfaces, when performing an operation where the cutting accessory may contact hidden wiring. Cutting accessory contacting a "live" wire may make exposed metal parts of the power tool "live" and could give the operator an electric shock.
• „Know your power tool. Read operator's manual carefully. Learn its applications and limitations, as well as the specific potential hazards related to this power tool. Following this rule will reduce the risk of electric shock, fire, or serious injury.
• „Always wear eye protection with side shields marked to comply with ANSI Z87.1 when assembling parts, operating the tool, or performing maintenance. Following this rule will reduce the risk of serious personal injury.
• „Protect your lungs. Wear a face or dust mask if the operation is dusty. Following this rule will reduce the risk of serious personal injury.
• „Protect your hearing. Wear hearing protection during extended periods of operation. Following this rule will reduce the risk of serious personal injury.
• „Battery tools do not have to be plugged into an electrical outlet; therefore, they are always in operating condition. Be aware of possible hazards when not using your battery tool or when changing accessories. Following this rule will reduce the risk of electric shock, fire, or serious personal injury.
• „Do not place battery tools or their batteries near fire or heat. This will reduce the risk of explosion and possibly injury.
• „Do not crush, drop or damage battery pack. Do not use a battery pack or charger that has been dropped or received a sharp blow. A damaged battery is subject to explosion. Properly dispose of a dropped or damaged battery immediately.
• „Batteries can explode in the presence of a source of ignition, such as a pilot light. To reduce the risk of serious personal injury, never use any cordless product in the presence of open flame. An exploded battery can propel debris and chemicals. If exposed, flush with water immediately.
• „Do not charge battery tool in a damp or wet location. Do not use, store, or charge battery packs or products in locations where the temperature is less than 50°F or more than 100°F. Do not store outside or in vehicles.
• „Under extreme usage or temperature conditions, battery leakage may occur. If liquid comes in contact with your skin, wash immediately with soap and water. If liquid gets into your eyes, flush them with clean water for at least 10 minutes, then seek immediate medical attention. Following this rule will reduce the risk of serious personal injury.
• „Inspect for and remove all nails from lumber before using this tool. Following this rule will reduce the risk of serious personal injury.
• „Save these instructions. Refer to them frequently and use them to instruct others who may use this tool. If you loan someone this tool, loan them these instructions also.

SYMBOLS

The following signal words and meanings are intended to explain the levels of risk associated with this product.

SYMBOL	SIGNAL	MEANING
	DANGER:	Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.
	WARNING:	Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.
	CAUTION:	Indicates a hazardous situation, that, if not avoided, may result in minor or moderate injury.
	NOTICE:	(Without Safety Alert Symbol) Indicates information considered important, but not related to a potential injury (e.g. messages relating to property damage).

Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the product better and safer.

SYMBOL	NAME	DESIGNATION/EXPLANATION
	Safety Alert	Indicates a potential personal injury hazard.
	Read Operator's Manual	To reduce the risk of injury, user must read and understand operator's manual before using this product.
	Eye Protection	Always wear eye protection with side shields marked to comply with ANSI Z87.1.
	Wet Conditions Alert	Do not expose to rain or use in damp locations.
	Recycle Symbol	This product uses lithium-ion (Li-ion) batteries. Local, state or federal laws may prohibit disposal of batteries in ordinary trash. Consult your local waste authority for information regarding available recycling and/or disposal options.
V	Volts	Voltage
min	Minutes	Time
	Direct Current	Type or a characteristic of current
	No Load Speed	Rotational speed, at no load
.../min	Per Minute	Revolutions, strokes, surface speed, orbits etc., per minute

FEATURES

PRODUCT SPECIFICATIONS

Belt Size: ¹∕₂ in. x 18 in.
Sanding Surface: 5 sq. in.
No Load Speed: 2,065 ft./min.

OVERVIEW

1. Sanding belt
2. Tracking knob
3. Tension release lever
4. Switch trigger
5. Lock-on button
6. Handle
7. Variable speed switch

ASSEMBLY

Do not use this product if it is not completely assembled or if any parts appear to be missing or damaged. Use of a product that is not properly and completely assembled or with damaged or missing parts could result in serious personal injury.

Do not attempt to modify this product or create accessories or attachments not recommended for use with this product. Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious personal injury.
If any parts are damaged or missing, please call 1-800-525-2579 for assistance.

OPERATION

Do not allow familiarity with this product to make you careless. Remember that a careless fraction of a second is sufficient to inflict serious injury.

Always remove battery pack from the tool when you are assembling parts, making adjustments, cleaning, or when not in use. Removing battery pack will prevent accidental starting that could cause serious personal injury.

Always wear eye protection with side shields marked to comply with ANSI Z87.1. Failure to do so could result in objects being thrown into your eyes and other possible serious injuries.

Do not use any attachments or accessories not recommended by the manufacturer of this product. The use of attachments or accessories not recommended can result in serious personal injury.

APPLICATIONS

You may use this product for the purposes listed below: „

• Sanding wood, metals, plastics, and other materials
• „Smoothing rough boards, chamfering, rounding edges
• „Removing rust, paint, varnishes, and stains

Always remove the battery pack when attaching, changing, or adjusting sanding belts. Failure to do so could cause accidental starting, leading to serious personal injury.

INSTALLING/REMOVING BATTERY PACK

1. Battery pack
2. Latches

To install:

• „Insert the battery pack.
• „Make sure the latches on each side of the battery pack snap into place and the battery pack is secured in the product before beginning operation.

To remove:

• Depress the latches on each side of the battery pack.

For complete charging instructions, see the operator's manuals for your battery pack and charger.

TURNING THE SANDER ON/OFF

1. Lock-on button
2. Switch trigger

To turn the sander ON:

• „Insert the battery pack.
• „Depress the switch trigger.

To turn the sander OFF:

• Release the switch trigger.

LOCK-ON BUTTON

See Figure 2

The lock-on feature allows you to lock the switch trigger in the ON position. Locking the switch trigger on allows you to operate the sander for extended periods of time.
If you have the lock-on feature engaged during use and the battery pack is removed from the sander, disengage the lockon feature immediately. Also, do not lock the switch trigger if you might need to suddenly stop the sander.

Before connecting the sander to a power supply, always make sure it is not in the "locked-on" position. Failure to do so could result in accidental starting of the sander resulting in possible serious injury.

To lock-on the sander:

• „Depress the switch trigger.
• „Push in the lock-on button.
• „Release the switch trigger.
• „Release the lock-on button.
  NOTE: To release the lock, depress and release the switch trigger.

VARIABLE SPEED SWITCH

1. Variable speed switch
2. Increase speed
3. Decrease speed

The variable speed switch, located on the top of the tool, allows the belt sander to operate at different maximum speeds. The maximum speed can be adjusted before or during operation. To change the maximum speed during operation, hold the belt sander in a normal operating position, fully depress the switch trigger, and slide the lever forward or backwards. To change the maximum speed prior to operation, slide the lever forward or backwards, and then depress the switch trigger to operate the sander between 880 FPM and 2,065 FPM.

SELECTING SANDING BELTS

Selecting the correct size and type of sanding belt is an important step in achieving a high quality sanded finish. Aluminum oxide, silicon carbide, and other synthetic abrasives are best for power sanding.
In general, when sanding, coarse grit removes the most material and fine grit produces the best finish. The condition of the surface to be sanded determines which grit will do the best job. If the surface is rough, start with a coarse grit and sand until the surface is uniform. Then use medium grit to remove scratches left by the coarser grit. Finally, use finer grit for finishing the surface. Always continue sanding with each grit until the surface is uniform.

USING SANDING BELTS

1. Tension release lever
2. Direction of rotation

1. Install unidirectional belts in the direction of the rotation
2. Install bidirectional belts in either direction

To install/change sanding belts:

• Remove the battery pack.
  
  Keep hands and fingers clear of both rollers and spring mechanism at all times. Failure to do so could result in fingers getting pinched, causing serious injury.
• Raise the tension release lever.
  NOTE: If you are changing sanding belts, remove the old sanding belt at this time.
• Install the sanding belt.
  
  If the sanding belt is not a bidirectional belt, ensure that the arrow inside the belt is pointing in the direction of the rotation (clockwise when looking into the open side of the sander). Installing unidirectional sanding belts backwards can create a hazardous condition.
• „Align the sanding belt to its correct position.
• „Lower the tension release lever to secure the sanding belt.

TO ADJUST SANDING BELT TRACKING

1. Inward direction
2. Outward direction
3. Turn counterclockwise if belt runs inward
4. Turn clockwise if belt runs outward

Belt life is greatly increased if you regularly adjust the sanding belt tracking. When correctly adjusted, the outer edge of the sanding belt should be even with the outer edge of the base of the sander.
When you install a new sanding belt, you may need to adjust the sanding belt tracking several times until the belt becomes conditioned.

Before connecting the sander to a power supply, always make sure it is not in the "locked-on" position. Failure to do so could result in accidental starting of the sander resulting in possible serious injury.
Follow these steps to adjust sanding belt tracking.

• „Insert the battery pack.
• „Depress the switch trigger and release immediately.
• „Choose one of these options:
  • Sanding belt runs inward: Turn the tracking knob slowly counterclockwise.
  • Sanding belt runs outward: Turn the tracking knob slowly clockwise.
    NOTE: Turn the tracking knob until you are sure the sanding belt is secure, i.e., it will not come off the sander or contact internal parts.

NOTICE:
If the sanding belt wears excessively on the inner edge it is probably adjusted too far inward and is rubbing against internal parts. If this is the case, readjust the tracking knob.

• Start the sander and fine adjust the tracking knob until the belt stabilizes.

Keep hands and fingers away from a moving sanding belt. Any part of the body coming in contact with a moving sanding belt could result in serious injury. Do not wear loose clothing or jewelry when operating the sander. They could get caught in moving parts and foreign objects could get thrown away from the sander causing injury.

OPERATING THE SANDER

• Secure the work to prevent it from moving under the sander.
  
  Unsecured work could be thrown towards the operator causing injury.
• „Turn the sander on and let the motor reach its maximum speed before placing the sander on the work surface.
• „Lower the sander to the work surface with a slight forward motion.
• „Move the sander slowly over the work surface, using the handle to guide and control the sander.
  NOTE: Allowing the sander to remain in one place will result in an uneven surface.
  
  Keep a firm grip on the sander at all times. Failure to do so could result in loss of control leading to possible serious injury.

The sander is designed to provide the proper weight on the sanding belt. Excessive pressure will result in the following:

• „Uneven work
• „Clogged sanding belts
• „Premature sanding belt wear
• „Possible motor burnout
• „Irregular sanding belt tracking

PROPER HAND PLACEMENT

For ease of operation and maintaining proper control, the sander has a single rear handle. When operating the sander, always hold the handle securely with your right or left hand.

Keep hands and fingers clear of moving sanding belt, front idler roller, and drive roller assembly. Failure to do so will result in serious personal injury.

Do not let your fingers rest over the front or right edge of the sander. If the sanding belt should run off, or if it is not properly adjusted, your fingers could come in contact with the moving sanding belt, resulting in possible serious injury.

HELPFUL TIPS

• „If the sanding belt slips or does not track while sanding, you may be applying too much pressure. When this occurs, remove the sander from the workpiece. If you properly adjust the belt tracking, the sanding belt will return to its normal and correct position on the drive roller and front roller.
• „Use a coarser sanding belt for heavy sanding, not heavy pressure. The weight of the tool is sufficient to provide adequate pressure at the correct location.
• „The front roller of the sander is not designed for contour sanding. Sanding on the front roller could cause irregularity in the sanding belt tracking.

MAINTENANCE

When servicing, use only identical replacement parts. Use of any other parts could create a hazard or cause product damage.

GENERAL MAINTENANCE

Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to damage from various types of commercial solvents and may be damaged by their use. Use clean cloths to remove dirt, dust, oil, grease, etc.

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