72
Maintenance Section
Maintenance Interval Schedule
Maintenance Interval Schedule
(Engines in Prime Power
Applications with Ratings
Greater Than 635 ekW)
When Required
" Battery - Recycle" . . . . . . . . . . . . . . . . . . . . . . . . . 77
" Battery - Replace" . . . . . . . . . . . . . . . . . . . . . . . . . 77
" Battery or Battery Cable - Disconnect" . . . . . . . . . 78
" Engine - Clean" . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
" Engine Air Cleaner Element (Dual Element) -
Replace" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
" Engine Air Cleaner Element (Single Element) -
Replace" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
" Fuel System - Prime" . . . . . . . . . . . . . . . . . . . . . . . 99
" Fuel Tank Water and Sediment - Drain" . . . . . . . 107
" Radiator - Clean" . . . . . . . . . . . . . . . . . . . . . . . . . .111
Daily
" Air Tank Moisture and Sediment - Drain" . . . . . . . 77
" Coolant Level - Check" . . . . . . . . . . . . . . . . . . . . . 83
" Driven Equipment - Check" . . . . . . . . . . . . . . . . . . 85
" Engine Air Cleaner Service Indicator - Inspect" . . 89
" Engine Oil Level - Check" . . . . . . . . . . . . . . . . . . . 92
" Fuel System Primary Filter/Water Separator -
Drain" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
" Power Take-Off Clutch - Check" . . . . . . . . . . . . . 110
" Walk-Around Inspection" . . . . . . . . . . . . . . . . . . . .111
Initial 500 Service Hours
" Engine Valve Lash - Check" . . . . . . . . . . . . . . . . . 98
Every 500 Service Hours
" Belts - Inspect/Adjust/Replace". . . . . . . . . . . . . . . 78
" Engine Air Cleaner Element (Dual Element) -
Replace" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
" Engine Air Cleaner Element (Single Element) -
Replace" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
" Engine Crankcase Breather - Clean" . . . . . . . . . . 90
i10085289
" Engine Oil and Filter - Change". . . . . . . . . . . . . . . 95
" Engine Oil Sample - Obtain" . . . . . . . . . . . . . . . . . 93
Every 500 Service Hours or 1 Year
" Battery Electrolyte Level - Check" . . . . . . . . . . . . 78
" Cooling System Supplemental Coolant Additive
(SCA) - Test/Add" . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
" Fuel System Primary Filter (Water Separator)
Element - Replace" . . . . . . . . . . . . . . . . . . . . . . . . 100
" Fuel System Secondary Filter - Replace". . . . . . 104
" Grounding Stud - Inspect/Clean/Tighten". . . . . . 107
" Hoses and Clamps - Inspect/Replace". . . . . . . . 108
" Starting Motor - Inspect" . . . . . . . . . . . . . . . . . . . .111
" Water Pump - Inspect". . . . . . . . . . . . . . . . . . . . . 112
Every 1000 Service Hours
" Engine Valve Lash - Check" . . . . . . . . . . . . . . . . . 98
Every 2500 Service Hours
" Coolant Temperature Regulator - Replace" . . . . . 84
" Electronic Unit Injector - Check/Replace" . . . . . . 85
" Engine Mounts - Inspect" . . . . . . . . . . . . . . . . . . . 90
" Engine Protective Devices - Check" . . . . . . . . . . . 98
SEBU9074-06