Perkins 2806J-E18TTA Operation And Maintenance Manual
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Perkins 2806J-E18TTA Operation And Maintenance Manual

Perkins 2806J-E18TTA Operation And Maintenance Manual

Industrial engine
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M0109073 (en-us)
July 2019
Operation and
Maintenance
Manual
2806J-E18TTA Industrial Engine
PP8 (Engine)

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Summary of Contents for Perkins 2806J-E18TTA

  • Page 1 M0109073 (en-us) July 2019 Operation and Maintenance Manual 2806J-E18TTA Industrial Engine PP8 (Engine)
  • Page 2 If a tool, procedure, work method or operating technique that is not specifically recommended by Perkins is used, you must satisfy yourself that it is safe for you and for others. You should also ensure that you are authorized to perform this work, and that the product will not be damaged or become unsafe by the operation, lubrication, maintenance or repair procedures that you intend to use.

  • Page 3: Table Of Contents

    M0109073 Table of Contents Table of Contents Maintenance Section Refill Capacities..........51 Foreword ............4 Maintenance Recommendations ....67 Safety Section Maintenance Interval Schedule....... 70 Safety Messages..........6 Warranty Section Additional Messages ......... 7 Warranty Information........92 General Hazard Information......8 Reference Information Section Burn Prevention..........

  • Page 4: Foreword

    State of arises regarding your engine, or this manual, please California to cause cancer, birth defects, consult with your Perkins dealer or your Perkins distributor for the latest available information. and other reproductive harm. WARNING – This product can...
  • Page 5 Perkins distributor offers various options regarding overhaul programs. If you experience a major engine failure, there are also numerous after failure overhaul options available. Consult with your Perkins dealer or your Perkins distributor for information regarding these options.

  • Page 6: Safety Section

    Replace any safety message that is damaged or missing. If a safety message is attached to a part of the engine that is replaced, install a new safety message on the replacement part. Your Perkins distributor can provide new safety messages. Illustration 2...

  • Page 7: Additional Messages

    (not shown). Replace any message that is damaged, or missing. If a message is attached to a part that is replaced, install a message on the replacement part. Replacement labels may be obtained from Perkins distributors.

  • Page 8: General Hazard Information

    M0109073 Safety Section General Hazard Information • Wear a hard hat, protective glasses, and other protective equipment, as required. • When working around an engine, the engine must not be in operation. You may only be near a running engine to carry out maintenance procedures that require the engine to be in operation.
  • Page 9 Safety Section General Hazard Information • For initial start-up of a new engine or for starting • Perkins recommend that you do not stand next to an engine that has been serviced, make an exposed running engine unless it is necessary...
  • Page 10 M0109073 Safety Section General Hazard Information Do not remove any hydraulic components or parts Dispose of all fluids according to local regulations until pressure has been relieved or personal injury and mandates. may occur. Do not disassemble any hydraulic components or parts until pressure has been relieved Static Electricity Hazard when or personal injury may occur.
  • Page 11 Asbestos Information Perkins equipment and replacement parts that are shipped from Perkins engine company limited are asbestos free. Perkins recommends the use of only genuine Perkins replacement parts. Use the following guidelines when you handle any replacement parts Illustration 10...

  • Page 12: Burn Prevention

    Do not smoke while checking the battery electrolyte If the application involves the presence of levels. Batteries give off flammable fumes which can combustible gases, consult your Perkins dealer and/ explode. or your Perkins distributor for additional information about suitable protection devices.
  • Page 13 M0109073 Safety Section Fire Prevention and Explosion Prevention Remove all flammable combustible materials or conductive materials such as fuel, oil, and debris from the engine. Do not allow any flammable combustible materials or conductive materials to accumulate on the engine. Store fuels and lubricants in correctly marked containers away from unauthorized persons.

  • Page 14: Crushing Prevention And Cutting Prevention

    Do not bend high-pressure lines. Do not strike high- pressure lines. Do not install any lines that are damaged. Leaks can cause fires. Consult your Perkins dealer or your Perkins distributor for replacement parts. Replace the parts if any of the following conditions are present: •...

  • Page 15: Mounting And Dismounting

    M0109073 Safety Section Mounting and Dismounting i05768982 i07828827 Engine Starting Mounting and Dismounting Do not climb on the engine or the engine aftertreatment system. The engine and aftertreatment system have not been designed with Do not use aerosol types of starting aids such as mounting or dismounting locations.

  • Page 16: Electrical System

    M0109073 Safety Section Electrical System • Allow the engine to run for five minutes to cool. To ensure that the engine and the engine electrical systems function properly, an engine-to-frame • Stop the engine. ground strap with a direct path to the battery must be used.
  • Page 17 Safety Section Engine Electronics Note: Many of the engine control systems and display modules that are available for Perkins Engines will work in unison with the Engine Monitoring System. Together, the two controls will provide the engine monitoring function for the specific engine application.

  • Page 18: Product Information Section

    M0109073 Product Information Section Model Views Product Information Section Model Views i07833924 Model View Illustrations The following model views show typical features of the engine. Due to individual applications, your engine may appear different from the illustrations.
  • Page 19 M0109073 Product Information Section Model View Illustrations Engine Views Illustration 14 g06445598 Typical example (1) Oil filler (6) Electronic Control Module (ECM) (11) Fuel transfer pump (2) Front lifting eye (7) Electric starting motor (12) Alternator (3) Valve mechanism cover (8) Air intake elbow (13) Belt (4) Crankcase breathers...
  • Page 20 (22) Water pump (27) Exhaust gas cooler (NRS) (18) Low-pressure turbocharger (23) Oil cooler (28) Flywheel housing (19) High-pressure turbocharger (24) Oil drain plug (29) Flywheel Diesel Oxidation Catalyst (DOC) The Diesel Oxidation Catalyst (DOC) is supplied loose by Perkins.
  • Page 21 (3) Clamps (5) DOC mounting points (2) Aftertreatment identification device (4) Exhaust outlet i07833367 Product Description The Perkins 2806J-E18TTA Industrial Engine has the following characteristics: • Four-stroke cycle • Mechanically actuated, electronically controlled fuel injection system • Two Turbochargers • Air to air charged cooled...
  • Page 22 • Torque rise shaping Aftermarket Products and Perkins Engines • Injection timing control • System diagnostics Perkins does not warrant the quality or performance of non-Perkins fluids and filters. • NOX reduction system control When auxiliary devices, accessories, or Extra Features...

  • Page 23: Product Identification Information

    M0109073 Product Information Section Product Identification Information Product Identification The engine information plate (2) is on top of the valve cover near the middle of the engine. Information The engine information plate may contain the following information: i07829347 • engine serial number Plate Locations and Film •...

  • Page 24: Operation Section

    Alterations to the lifting eyes and/or the engine make the lifting eyes and the lifting fixtures obsolete. If alterations are made, ensure that proper lifting devices are provided. Consult your Perkins distributor for information regarding fixtures for proper engine lifting.
  • Page 25 (Engine and Aftertreatment) Clean Emission Module (Diesel Oxidation Catalyst) Your Perkins distributor can help in preparing the engine for extended storage periods. Some applications, the engine can be equipped with delayed engine shutdown. Allow at least 2 minutes after the engine has stopped before you turn the battery disconnect switch to OFF.
  • Page 26 M0109073 Operation Section Engine and Aftertreatment Note: The mixture of VCI oil can be added to the inlet Ensure that all covers are airtight and by removing the plug for checking turbocharger boost weatherproof. Use a waterproof weather resistant pressure. The minimum application rate for the VCI tape such as Kendall No.
  • Page 27 2 minutes, then restart the engine. (1) Plug If the fault continues to stay active, refer to 8. If an engine is stored for more than 1 year, Perkins Troubleshooting for more information. recommends Pre lubrication of the engine to avoid dry starting.

  • Page 28: Features And Controls

    If the engine is in the Warning condition, then the event will be logged in the memory of the ECM. An event code will be transmitted over the Perkins Data link and the hard wired Warning output will be i06216788 energized.
  • Page 29 M0109073 Operation Section Sensors and Electrical Components When the Critical Protection Override feature is Note: The ECM cannot be reset by using the Reset active, the ECM will continue to run the engine in all input until the engine has stopped. shutdown conditions except for Overspeed shutdown.
  • Page 30 M0109073 Operation Section Sensors and Electrical Components Note: Some items have been removed from engine for clarity.
  • Page 31 M0109073 Operation Section Sensors and Electrical Components Engine Illustration 24 g06445644 Typical example (1) Camshaft speed/timing sensor (2) Boost pressure sensor (3) Inlet air temperature sensor...
  • Page 32 M0109073 Operation Section Sensors and Electrical Components (4) NRS inlet temperature sensor (7) Engine Electronic Control Module (ECM) (11) Fuel temperature sensor (5) NOx Reduction System (NRS) (8) Engine oil pressure sensor (12) Crankshaft speed/timing sensor differential pressure sensor (9) Atmospheric pressure sensor (6) NRS inlet pressure sensor (10) Fuel pressure sensor...
  • Page 33 M0109073 Operation Section Sensors and Electrical Components Illustration 25 g06049705 Typical example of the close up views of sensor locations on the left side of the engine (1) Camshaft speed/timing sensor (5) NOx Reduction System (NRS) (9) Atmospheric pressure sensor (2) Boost pressure sensor differential pressure sensor (10) Fuel pressure sensor...
  • Page 34 M0109073 Operation Section Sensors and Electrical Components Fuel Priming Pump and Primary Fuel Filter Illustration 26 g06445652 Typical example (13) Coolant temperature sensor Illustration 28 g06450466 Engine ECM Typical example The fuel priming pump and primary fuel filter(1) provides filtered fuel to the engine and is electrically operated.

  • Page 35: Engine Diagnostics

    The engine electronic control module (ECM) has two types of configuration parameters. The system configuration parameters and the customer specified Perkins Electronic Engines have the capability to parameters. perform a self-diagnostics test. When the system The electronic service tool is required to alter the detects an active problem, a diagnostic lamp is configuration parameters.
  • Page 36 M0109073 Operation Section Configuration Parameters Table 2 System Configuration Parameters Configuration Parameters Record Engine Serial Number Rating Full Load Setting Full Torque Setting ECM Software Release Date Customer Specified Parameters Customer specified parameters allow the engine to be configured to the exact needs of the application. The electronic service tool is required to alter the customer configuration parameters.
  • Page 37 M0109073 Operation Section Configuration Parameters (Table 3, contd) Intermediate Engine Speed 1400. rpm Air Shutoff Disabled Air Intake Shutoff Detection Installation Status Not Installed Coolant Level Sensor Not Installed Engine Retarder Enable Command Disabled Auxiliary Temperature Sensor Installation Status Not Installed Auxiliary Temperature Sensor #2 Installation Status Not Installed Auxiliary Pressure Sensor Installation Status...
  • Page 38 M0109073 Operation Section Configuration Parameters (Table 3, contd) Engine Fan Control Charge Air Cooler Outlet Temperature Input Enable Enabled Engine Cooling Fan Maximum Air Flow Charge Air Cooler Outlet Temperature 46.6° C (116° F) Engine Cooling Fan Minimum Air Flow Charge Air Cooler Outlet Temperature 40°...

  • Page 39: Engine Starting

    M0109073 Operation Section Engine Starting Engine Starting • Do not start the engine or move any of the controls if there is a “DO NOT OPERATE” warning tag or similar warning tag attached to the start switch or i02109067 to the controls. Before Starting Engine •...
  • Page 40 M0109073 Operation Section Starting the Engine Starting the Engine Note: Oil pressures and fuel pressures should be in the normal range on the instrument panel. Engines that are equipped with “WARNING” lamps do not Refer to the Owners Manual of the OEM for your type of controls.
  • Page 41 Cables wire is secure. (Do Not Use This Procedure in 3. Start the engine. If the engine does not start, check Hazardous Locations that have for a diagnostic code and consult your Perkins distributor. Explosive Atmospheres) i04132731 Cold Weather Starting...
  • Page 42 M0109073 Operation Section After Starting Engine Note: The engine ECM must be powered before the starting motor is operated or damage can occur. Improper jump start cable connections can cause 4. Start the engine in the normal operating an explosion resulting in personal injury. procedure.
  • Page 43 M0109073 Operation Section After Starting Engine Extended Idle at Cold Ambient Temperature The engine may automatically change speeds when the engine is idling in cold ambient temperatures (typically less than 0° C (32° F) for extended periods. The purpose of the automatic speed change is threefold: to maintain the desired operation of the NOx reduction system, to maintain the desired operation of the regeneration system and to keep the...

  • Page 44: Engine Operation

    M0109073 Operation Section Engine Operation Engine Operation The exhaust gases and hydrocarbon particles from the engine first pass through the Diesel Oxidation Catalyst (DOC). Some of the gases and hydrocarbon particles are oxidized as the gases and hydrocarbon i07831425 pass through the DOC. Engine Operation Carbon Dioxide (CO ) Emissions...
  • Page 45 Fuel Conservation Practices The efficiency of the engine can affect the fuel economy. Perkins design and technology in manufacturing provides maximum fuel efficiency in all applications. Follow the recommended procedures to attain optimum performance for the life of the engine.

  • Page 46: Engine Stopping

    M0109073 Operation Section Engine Stopping Engine Stopping Leaving the machine unattended when the engine i07831439 is running may result in personal injury or death. Before leaving the machine operator station, neu- Stopping the Engine tralize the travel controls, lower the work tools to the ground and deactivate all work tools, and place the lever for the hydraulic lockout control in the LOCKED position.
  • Page 47 M0109073 Operation Section Manual Stop Procedure i01465494 After Stopping Engine Note: Before you check the engine oil, do not operate the engine for at least 10 minutes in order to allow the engine oil to return to the oil pan. •...

  • Page 48: Cold Weather Operation

    Cold Weather Operation • Check all rubber parts (hoses, fan drive belts) weekly. Perkins Diesel Engines can operate effectively in • Check all electrical wiring and connections for any cold weather. During cold weather, the starting and fraying or damaged insulation.
  • Page 49 An electric block heater can be activated once the • Valves become stuck. engine is stopped. A block heater can be 110 V dc or 240 V dc. Consult your Perkins distributor for more • Pushrods may become bent. information.
  • Page 50 M0109073 Operation Section Fuel Related Components in Cold Weather Perkins recommends a warning device for the inlet Note: Fuel heaters that are controlled by the water manifold temperature and/or the installation of an temperature regulator or self-regulating fuel heaters inlet air temperature gauge. The warning device for should be used with this engine.

  • Page 51: Maintenance Section

    “SAE J754”. Some classifications follow “SAE J183” Refill Capacities abbreviations, and some classifications follow the “EMA Recommended Guideline on Diesel Engine Oil”. In addition to Perkins definitions, there are other definitions that will be of assistance in purchasing i07754639 lubricants. Recommended oil viscosities can be Fluid Recommendations found in this publication, “Fluid Recommendations/...
  • Page 52 NOT designed to support off-road applications, including Perkins Supplemental heat is recommended for cold soaked Engines. DO NOT use API FA-4 oil for Perkins starts below the minimum ambient temperature. Supplemental heat may be required for cold soaked engines.
  • Page 53 M0109073 Maintenance Section Fluid Recommendations • At the specified interval, service the engine. Use NOTICE new oil and install a new oil filter. Frequently check the specific gravity of the coolant for proper freeze protection or for anti-boil protection. • Perform maintenance at the intervals that are specified in the Operation and Maintenance Clean the cooling system for the following reasons: Manual, “Maintenance Interval Schedule”.
  • Page 54 • Plugging of radiators, coolers, and small passages based on these chemicals. Until such standard/ specifications are published and evaluated by Glycol Perkins, use of PDO, glycerine, or other alternative coolants are not recommended in Perkins diesel Glycol in the coolant helps to provide protection engines.
  • Page 55 Do not use a commercial coolant/antifreeze that only contains organic corrosion inhibitors and antifoam meets the ASTM D3306 specification. This type of agents with low amounts of nitrite. Perkins ELC has coolant/antifreeze is made for light automotive been formulated with the correct amount of these applications.
  • Page 56 Cleaning agents 6. Fill the cooling system with the Perkins Premixed are only required if the system has been ELC. Operate the engine. Ensure that all coolant contaminated by the addition of some other type of valves open then stop the engine.
  • Page 57 The size of the cooling system determines the amount of SCA that is needed. Perkins engine cooling systems should be tested at 500-hour intervals for the concentration of SCA. Use the equation that is in Table 11 to determine the amount of SCA that is required, if necessary: Additions of SCA are based on the results of the test.
  • Page 58 • Flush the system with clean water. • Fill the system with new coolant. Diesel Fuel Requirements Perkins is not in a position to continuously evaluate i07835649 and monitor all worldwide distillate diesel fuel Fluid Recommendations specifications that are published by governments and technological societies.
  • Page 59 M0109073 Maintenance Section General Fuel Information Table 13 "Perkins Specification for Distillate Diesel Fuel" Property UNITS Requirements “ASTM”Test “ISO/Other”Test Aromatics %Volume 35% maximum “D1319” “ISO 3837” %Weight 0.01% maximum “D482” “ISO 6245” Carbon Residue on 10% %Weight 0.20% maximum “D524”...
  • Page 60 EPA and other appropriate regulatory agencies. NOTICE Operating with fuels that do not meet the Perkins rec- ommendations can cause the following effects: Start- ing difficulty, reduced fuel filter service life, poor combustion, deposits in the fuel injectors, signifi- cantly reduce service life of the fuel system.
  • Page 61 “EU Off-Road Diesel fuel. Acceptable from 2011 MUST have less than 10 PPM sulfur level” All the fuels must comply with the specification in the table for the Perkins Specification Distillate Diesel Fuel. Diesel Fuel Characteristics Perkins recommends kinematic viscosities of 1.4 and 4.5 mm2/sec that is delivered to the fuel injection...
  • Page 62 Protection Agency (EPA) and European Certification wear scar diameter than 0.52 mm (0.0205 inch) will fuels. Perkins does not certify engines on any other lead to reduced service life and premature failure of fuel. The user of the engine has the responsibility of the fuel system.
  • Page 63 EN 15751. If the test shows that the fuel has degraded, fuel tank must be drained and engine • Perkins recommend the use of oil analysis to flashed by running with the fresh high-quality diesel check the quality of the engine oil if biodiesel fuel fuel.
  • Page 64 If biodiesel or biodiesel blends of fuel are to be used, Fuel for Cold-Weather Operation Perkins require the use of Perkins fuel cleaner. The use of the fuel is to remove deposits within the fuel system that is created with the use of biodiesel. For The European standard “EN590”...
  • Page 65 Maintenance Section General Fuel Information Detailed instructions on the rate of which the fuel • Perkins recommends the use of bulk fuel filter / cleaner must be used are on the container. coalescer units which clean the fuel of both...
  • Page 66 M0109073 Maintenance Section Refill Capacities and Recommendations Consult your local Perkins distributor for additional The refill capacities for the engine crankcase reflect information on Perkins designed and produced the approximate capacity of the crankcase or sump filtration products. plus standard oil filters. Auxiliary oil filter systems will require extra oil.

  • Page 67: Maintenance Recommendations

    Consult the OEM of the equip- To relieve the pressure from the coolant system, turn ment or your Perkins dealer regarding welding on a off the engine. Allow the cooling system pressure cap chassis frame or rail.
  • Page 68 (2) Welding electrode Refer to the standards for the engine or consult your (3) Keyswitch in the OFF position Perkins distributor to determine if the engine is (4) Battery disconnect switch in the open position operating within the defined parameters.
  • Page 69 Severe Service Application Due to individual applications, identification is not possible for all the factors which can contribute to severe service operation. Consult your Perkins distributor for the unique maintenance that is necessary for the engine. The operating environment, incorrect operating...

  • Page 70: Maintenance Interval Schedule

    M0109073 Maintenance Section Maintenance Interval Schedule “ Hoses and Clamps - Inspect/Replace”..89 i07835755 Maintenance Interval Schedule Every 500 Service Hours or 3 Months When Required “ Belts - Inspect/Adjust/Replace”....72 Every 500 Service Hours or 1 Year “...
  • Page 71 M0109073 Maintenance Section Battery - Recycle Note: Always recycle a battery. Never discard a i02039199 battery. Return used batteries to an appropriate Battery - Recycle recycling facility. 5. Remove the used battery. Always recycle a battery. Never discard a battery. 6.
  • Page 72 M0109073 Maintenance Section Battery or Battery Cable - Disconnect Thoroughly rinse the battery case with clean i07831569 water. Belts - Inspect/Adjust/Replace i05424317 Battery or Battery Cable - Disconnect The battery cables or the batteries should not be removed with the battery cover in place. The bat- tery cover should be removed before any servic- ing is attempted.
  • Page 73 Disassembly and Assembly, Alternator Belt - Remove and Install. i07748139 Compression Brake - Inspect/ Adjust/Replace (If Equipped) Contact your Perkins distributor or dealer for the correct procedure. Illustration 40 g02351659 i07754423 The cooling system drain valve is towards the bottom of the radiator.
  • Page 74 4. Drain the cooling system. NOTICE 5. Fill the cooling system with clean water and Perkins ELC must be using with an extender in order operate the engine until the engine is warmed to to achieve 12000 hours operation. For more informa- tion on a suitable extender contact your Perkins 82 °C (180 °F).
  • Page 75 M0109073 Maintenance Section Cooling System Coolant (ELC) - Change NOTICE Fill the cooling system no faster than 19 L (5 US gal) per minute to avoid air locks. 3. Fill the cooling system with clean water. Install the cooling system filler cap. 4.
  • Page 76 M0109073 Maintenance Section Cooling System Coolant Level - Check 5. Start the engine and Inspect the cooling system for leaks and for proper operating temperature. i06606851 Cooling System Coolant Level - Check Check the coolant level when the engine is stopped and cool.
  • Page 77 SCA. The operation of Perkins engines with improper 3. Add the correct amount of SCA. Refer to the adjustments of the electronic unit injector can reduce Operation and Maintenance Manual, “Refill...
  • Page 78 • Easy detection of fluid leaks Note: The air filter system may not have been provided by Perkins. The procedure that follows is for • Maximum heat transfer characteristics a typical air filter system. Refer to the OEM information for the correct procedure.
  • Page 79 M0109073 Maintenance Section Engine Air Cleaner Service Indicator - Inspect Replace the dirty air cleaner elements with new air 3. Remove the primary air filter element (2) and cleaner elements. Before installation, the air cleaner remove the secondary air filter element (not elements should be thoroughly checked for tears shown) from air cleaner body (1).
  • Page 80 Refer to the OEM information for the (Y) “ADD” mark recommended torques. (X) “FULL” mark When the engine mounts are supplied by Perkins the maintenance procedure will be supplied in the NOTICE Disassembly and Assembly manual for your engine.
  • Page 81 M0109073 Maintenance Section Engine Oil Sample - Obtain Perkins recommends using a sampling valve in order NOTICE to obtain oil samples. The quality and the consistency Engine damage can occur if the crankcase is filled of the samples are better when a sampling valve is above the “FULL”...
  • Page 82 Use of an oil filter that is not recommended Engine Oil sample - Obtain for more information. by Perkins could result in severe damage to the en- gine bearings, and crankshaft. As a result of the larg- If the engine is operated infrequently less than 500...
  • Page 83 Only qualified service personel should perform this Typical example maintenance. Refer to the Service Manual or your au- thorized Perkins dealer or your Perkins distributor for 2. Clean sealing surface (1). the complete valve lash adjustment procedure. 3. Apply clean engine oil to O ring seal (2) for the new Operation of Perkins engines with incorrect valve oil filter (3).
  • Page 84 M0109073 Maintenance Section Fuel System - Prime The fuel system can also be primed by using the key i06827467 switch. Turn the key to the ON position for 2 minutes. Fuel System - Prime After 2 minutes the fuel system should be primed. If necessary, by cycling the key switch the system will prime again for 2 minutes.
  • Page 85 M0109073 Maintenance Section Fuel System Primary Filter/Water Separator - Drain i06616051 Fuel System Primary Filter/ Water Separator - Drain Fuel leaked or spilled onto hot surfaces or electri- cal components can cause a fire. To help prevent possible injury, turn the start switch off when changing fuel filters or water separator elements.
  • Page 86 M0109073 Maintenance Section Fuel System Secondary Filter - Replace i06605835 Fuel System Secondary Filter - Replace Fuel leaked or spilled onto hot surfaces or electri- cal components can cause a fire. To help prevent possible injury, turn the start switch off when changing fuel filters or water separator elements.
  • Page 87 M0109073 Maintenance Section Fuel Tank Water and Sediment - Drain Some fuel tanks use supply pipes that allow water i02348492 and sediment to settle below the end of the fuel Fuel Tank Water and Sediment supply pipe. Some fuel tanks use supply lines that take fuel directly from the bottom of the tank.
  • Page 88 M0109073 Maintenance Section Grounding Stud - Inspect/Clean/Tighten 5. Ensure that an O-ring (5) is in place on the new filter element (6.). Align the filter element centrally with the housing assembly (7). 6. Install the filter element into the housing by gently pushing the filter element all the way down.
  • Page 89 M0109073 Maintenance Section Hoses and Clamps - Inspect/Replace • Anticipated expansion and contraction of the i06103230 fittings Hoses and Clamps - Inspect/ Replace the Hoses and the Clamps Replace Refer to the OEM information for further information on removing and replacing fuel hoses (if equipped). The following text describes a typical method of replacing coolant hoses.
  • Page 90 Make repairs, if necessary. i05971077 i02568202 Overhaul Considerations Starting Motor - Inspect For an overhaul solution, contact your Perkins Perkins recommends a scheduled inspection of the distributor. starting motor. If the starting motor fails, the engine may not start in an emergency situation.
  • Page 91 Service Manual for the engine or consult your Perkins distributor . • Inspect the lubrication system for leaks at the front crankshaft seal, the rear crankshaft seal, the oil pan, the oil filters, and the valve cover.

  • Page 92: Warranty Section

    (“emission-related components”), are: For a detailed explanation of the Emission Control Warranty, contact your authorized Perkins dealer or a. Designed, built, and equipped so as to conform, your authorized Perkins distributor. at the time of sale, with applicable emission...

  • Page 93: Reference Information Section

    • Establish maintenance schedules for other repair cost (parts, labor, and travel). engines that are operated in the same environment. 2. Enjoy longer lasting product support from Perkins global network. • Show compliance with the required maintenance practices and maintenance intervals.
  • Page 94 M0109073 Reference Information Section Maintenance Log unit number and engine serial number. The following types of documents should be kept as proof of maintenance or repair for warranty: Keep the following types of documents as proof of maintenance for warranty. Also, keep these types of documents as proof of repair for warranty: •...
  • Page 95 M0109073 Reference Information Section Maintenance Log (Table 17, contd)

  • Page 96: Index

    M0109073 Index Section Index Drain ............75 Fill ..............75 Additional Messages ......... 7 Flush ............75 After Starting Engine ........42 Cooling System Coolant Level - Check... 76 Extended Idle at Cold Ambient Cooling System Supplemental Coolant Temperature..........43 Additive (SCA) - Test/Add......
  • Page 97 M0109073 Index Section Pressurized Air and Water......9 Static Electricity Hazard when Fueling with Fault Logging........... 35 Ultra-low Sulfur Diesel Fuel ....... 10 Features and Controls........28 Grounding Stud - Inspect/Clean/Tighten..88 Fire Prevention and Explosion Prevention..12 Ether ............14 Fire Extinguisher..........
  • Page 98 Plate Locations and Film Locations ....23 Starting Problems ........40 Product Description ......... 21 Starting the Engine ........40 Aftermarket Products and Perkins Starting with Jump Start Cables (Do Not Engines ............22 Use This Procedure in Hazardous Electronic Engine Features ......22 Locations that have Explosive Engine Diagnostics........
  • Page 99 Product and Dealer Information Note: For product identification plate locations, see the section “Product Identification Information” in the Operation and Maintenance Manual. Delivery Date: Product Information Model: Product Identification Number: Engine Serial Number: Transmission Serial Number: Generator Serial Number: Attachment Serial Numbers: Attachment Information: Customer Equipment Number: Dealer Equipment Number:...
  • Page 100 M0109073 ©2019 Perkins Engines Company Limited All Rights Reserved July 2019...

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