Related Manuals for Dukane Infinity Series
Summary of Contents for Dukane Infinity Series
- Page 1 Globe-Am ENVELOPE Infinity™ Series P215/P220 Series iQ ES Series Sound Enclosure USER MANUAL...
- Page 2 The information contained in this manual is distributed on an “As is” basis, without warranty. While every precaution has been taken in the preparation of this manual, Dukane shall not have any liability to any person or entity with respect to any liability, loss, or damage caused or alleged to be caused directly or indirectly by the instructions contained in this manual, or by the hardware products described herein.
- Page 3 Revision History Revision Revision Number Summary Date - 00 Original release. Jan. 08, 2024 ECN 11414...
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Page 4: Table Of Contents
High Power Pneumatic Press Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Contacting Dukane Dukane ISO Certification Dukane Website Infinity™... -
Page 5: Section 1 - Introduction
SECTION Introduction Infinity™ / P215/P220 / iQ ES Series Sound Enclosure User Manual 403-625-00... -
Page 6: Introduction
Introduction Sound Enclosure Overview Dukane sound enclosures are designed to protect the ultrasound equipment operator from harmful noises, which are created during the weld cycle. Using a sound enclosure, the press system is inside the enclosure, and it`s accessible thru a sliding door which is closed during the weld cycle. -
Page 7: Safety Considerations
Safety Considerations There are a number of standard safety systems in place to prevent injury during operation, maintenance and repair. No amount of safety equipment can prevent intended misuse of equipment resulting in injury, so it is important that all normal, factory safety procedure be followed. Floors should be clean and dry. Safety glasses should be worn by all operators and maintenance personnel. -
Page 8: Section 2 - Sound Enclosure Sizes And Options
SECTION Sound Enclosure Sizes and Options Infinity™ / P215/P220 / iQ ES Series Sound Enclosure User Manual 403-625-00... -
Page 9: Sizes
Sizes Dukane offers two different baseless sound enclosure sizes and one sound enclosure with a base. EX263464NSL EX263474NSL EX263474NSL-B (m/in) (m/in) (m/in) Width 0.73m (26.8") 0.73m (26.8") 0.73m (26.8") Height 1.63m (64.0") 1.90m (74.0") 2.60m (102.5") Depth 0.92m (36.0") 0.92m (36.0") 0.92m (36.0") - Page 10 For all enclosures, keep the side and rear access door keys in a safe place while using the welding system to avoid anyone from opening the doors. The picture below shows a typical Dukane 74" sound enclosure. STATUS INDICATOR RIGHT SIDE...
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Page 11: Options
Options Safety options are available for each of the sound enclosure models. Options include a light curtain with safety door closure sensors, and a center mounted HMI. A storage drawer option is also available for the base only model. Optional Light Curtain with Safety Door Closure Sensors An optional light curtain with access door closure sensors is available for sound enclosures with a base. -
Page 12: Center Mount Hmi
Optional Center Mount HMI The HMI is typically mounted to the left side panel as shown in Figure 2-2. An optional center mountable HMI is available for any of the sound enclosures as shown in Figure 2-4. OPTIONAL CENTER MOUNT HMI LOCATION Figure 2-4 Optional Center Mount HMI Infinity™... -
Page 13: Storage Drawer
Optional Storage Drawer An optional storage drawer is available for sound enclosures with a base as shown in Figure 2-5. Total drawer size is approximately 19.0” Wide x 3.50” High x 27.75” Deep. OPTIONAL STORAGE DrAWEr Figure 2-5 Optional Storage Drawer Infinity™... -
Page 14: Section 3 - Sound Enclosure Installation
SECTION Sound Enclosure Installation Infinity™ / P215/P220 / iQ ES Series Sound Enclosure User Manual 403-625-00... -
Page 15: Unpacking The System
Unpacking the System The sound enclosure is secured to a wooden pallet and covered with a wooden crate. Components inside the crate are secured with screws, metal bands, and additional packing materials to give reinforcement where needed. Before unpacking the enclosure, use mechanical assistance to move it close to the location where it will be installed. To unpack the sound enclosure: 1. -
Page 16: 64" Tall Sound Enclosure Installation
64" Tall Sound Enclosure Installation 1. To place the enclosure on the work area, first lift it using the lifting eye bolts shown in Figure 3-1 below or a pallet lift platform as shown in Figure 3-2. 2. raise the assembly until the bottom edge of the base is even or slightly above the top of the work area. Then, carefully slide the enclosure on to the work area next to the press system. - Page 17 3. Open the side door of the sound enclosure and loosen up the lower aluminum extrusion by loosening the (2) set screws shown in the red circles in Figure 3-3. Figure 3-3 Raising Aluminum Extrusion Infinity™ / P215/P220 / iQ ES Series Sound Enclosure User Manual 403-625-00...
- Page 18 4. Slide the aluminum extrusion up, then push the sound enclosure into place as shown in Figure 3-4. 5. Once the sound enclosure is in place move the aluminum extrusion back down to the original position and tighten the set screws as shown in Figure 3-5. It is recommended that the press base be secured to the workbench.
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Page 19: 74" Tall Sound Enclosure With Base Installation
74" Tall Sound Enclosure with Base Installation 1. remove the side door of the enclosure by lifting it up. Figure 3-6 Removing Side Door Infinity™ / P215/P220 / iQ ES Series Sound Enclosure User Manual 403-625-00... - Page 20 2. Once the side door is removed, remove the screws shown in the red circle in Figure 3-7. Figure 3-7 remove Screws 3. remove the lower hinge by taking out the flat head screws shown in the red circle in Figure 3-8. Figure 3-8 remove Flat Head Screws Infinity™...
- Page 21 4. Once the lower hinge is removed, remove the two T-nuts, shown in Figure 3-9, by pushing them aside and rotating them out. Figure 3-9 Remove T-Nuts 5. Loosen the screws of the middle hinge and push it all the way up shown in the red circle in Figure 3-10. Figure 3-10 Middle Hinge Screws Infinity™...
- Page 22 6. remove the two screws shown in red circles in Figure 3-11. Figure 3-11 Lower Extrusion Screws 7. Loosen the set screws in red circles than push the aluminum extrusion all the way up. Figure 3-12 raising Lower Extrusion Infinity™ / P215/P220 / iQ ES Series Sound Enclosure User Manual 403-625-00...
- Page 23 8. To place the press in the work area, first lift it using the lifting eye bolt, shown in Figure 3-13, or a pallet lift platform as shown in Figure 3-14. raise the assembly until the bottom edge of the base is even or slightly above the top of the work area.
- Page 24 9. Once the press is in place, move the extrusion back all the way down to the original position and fasten it down with using the two screws from Figure 3-11 and two set screws from Figure 3-12. Figure 3-15 Moving Extrusion Back to Original Position Infinity™...
- Page 25 10. Put the lower hinge back in place using the flat head screws from Figure 3-8. 11. Push the middle and lower hinge below the level they used to be at, then put back the side door on to the top hinge. 12.
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Page 26: Ac Power And Compressed Air Connections
AC Power and Compressed Air Connections All Dukane sound enclosures have the same power requirements: 110-240 VAC, 50/60Hz, and 15 Amps. The AC line / IEC connector of the sound enclosure is located at the back, left side of the enclosure as shown in Figure 3-17. -
Page 27: Section 4 - Cable Connections
SECTION Cable Connections Infinity™ / P215/P220 / iQ ES Series Sound Enclosure User Manual 403-625-00... -
Page 28: Systems
Infinity™/P215/P220 Series Press Systems CAUTION Before connecting or disconnecting cables: Put power switches for the generator, press, and any user-supplied automation equipment in the OFF position. Turn off electrical power. remove AC power cords from their receptacles. The cable connections for each press models are shown on the following pages: INFINITY &... -
Page 29: 15Khz Infinity™ Press System
15kHz Infinity™ Press System 15K INFINITY PRESS SYSTEMS (PRESS SIDE) COMMUNICATION TO J4 (GENERATOR SIDE) (PRESS SIDE) ULTRASOUND TO J1 (GENERATOR SIDE) 200-2197-03M 200-1289-05M 200-2196-05M GENERATOR FROM CONTROL BOX TO J5 (GENERATOR SIDE) 200-1413-05M INFINITY SERVO PRESS / P220 ES SERVO PRESS (PRESS SIDE) BASE TO CONTOL BOX IMPORTANT! LINE VOLTAGE:... -
Page 30: Es Servo Press System
SOUND ENCLOSURE WIARING DRAWN: APPROVED: USED FOR MANUFACTURING OR ANY OTHER PURPOSE SHEET: REV: DO NOT MANUALLY ST. CHARLES, IL, USA REVISE WITHOUT THE EXPRESS WRITTEN APPROVAL OF DUKANE WWW.DUKANE.COM DIAGRAM NR.: 190-4065 CHECKED: ENGINEER: SHEET SIZE: C CORPORATION. Infinity™ / P215/P220 / iQ ES Series Sound Enclosure User Manual... -
Page 31: High Power Es Servo Press System
SOUND ENCLOSURE WIARING DRAWN: APPROVED: SHEET: REV: USED FOR MANUFACTURING OR ANY OTHER PURPOSE DO NOT MANUALLY ST. CHARLES, IL, USA REVISE WITHOUT THE EXPRESS WRITTEN APPROVAL OF DUKANE WWW.DUKANE.COM DIAGRAM NR.: 190-4065 CHECKED: ENGINEER: SHEET SIZE: C CORPORATION. Infinity™ / P215/P220 / iQ ES Series Sound Enclosure User Manual... -
Page 32: 15Khz Es Servo Press Systems
Figure 4-5 Cable Connections for 15kHz ES Servo Press Systems DRAWN: APPROVED: SHEET: REV: USED FOR MANUFACTURING OR ANY OTHER PURPOSE DO NOT MANUALLY ST. CHARLES, IL, USA REVISE WITHOUT THE EXPRESS WRITTEN APPROVAL OF DUKANE WWW.DUKANE.COM DIAGRAM NR.: 190-4065 CHECKED: ENGINEER: SHEET SIZE: C CORPORATION. -
Page 33: Pneumatic Press Systems
SHEET: REV: USED FOR MANUFACTURING OR ANY OTHER PURPOSE DO NOT MANUALLY ST. CHARLES, IL, USA Figure 4-6 Cable Connections for Pneumatic Press Systems REVISE WITHOUT THE EXPRESS WRITTEN APPROVAL OF DUKANE WWW.DUKANE.COM DIAGRAM NR.: 190-4065 CHECKED: ENGINEER: SHEET SIZE: C CORPORATION. -
Page 34: High Power Pneumatic Press Systems
SOUND ENCLOSURE WIARING DRAWN: APPROVED: USED FOR MANUFACTURING OR ANY OTHER PURPOSE DO NOT MANUALLY SHEET: REV: ST. CHARLES, IL, USA REVISE WITHOUT THE EXPRESS WRITTEN APPROVAL OF DUKANE WWW.DUKANE.COM DIAGRAM NR.: 190-4065 ENGINEER: CHECKED: SHEET SIZE: C CORPORATION. Infinity™ / P215/P220 / iQ ES Series Sound Enclosure User Manual... -
Page 35: Contacting Dukane
Contacting Dukane Identify Equipment When contacting Dukane about a service–related problem, be prepared to give the following information: • Model number, line voltage and serial number. • Alarm/Fault indicators from the display. Software version (Press INFO. With selection indicators at System Information, press ENTER to get this data). -
Page 36: Dukane Iso Certification
Dukane chose to become ISO certified in order to demonstrate to our customers our continuing commitment to being a quality vendor. By passing its audit, Dukane can assure you that we have in place a well–defined and systematic approach to quality design, manufacturing, delivery and service. This certificate reinforces Dukane’s status as a quality vendor of technology and products. -
Page 37: Dukane Website
Please refer to our website at: www.dukane.com/contact-us to locate your local representative. 403-625-00 Infinity™ / P215/P220 / iQ ES Series Sound Enclosure User Manual...