Purging Procedures, Leak Test, And Test Run - Mitsubishi Electric MSZ-GE06NA Installation Manual

3-3. PIPE CONNECTION
« Fasten flare nut with a torque wrench as specified in the table (refer to 3-2.).
« When fastened too tight, flare nut may eventually break and cause refrigerant leakage.
Indoor unit connection
Connect both liquid and gas pipings to indoor unit.
« Apply a thin coat of refrigerant oil (J) on the seat surface of pipe.
* To connect, first align the center, then tighten the first 3 to 4 turns of flare nut.
* Use tightening torque table above as a guideline for indoor unit side joints, and tighten
using two wrenches. Excessive tightening damages the flare section.
Outdoor unit connection
Connect pipes to stop valve pipe joint of the outdoor unit following the same procedure
detailed in Indoor unit connection.
* For tightening, use a torque wrench or spanner.
Ve ECO te
When installing the unit, securely connect the refrigerant pipes before starting the
compressor.
3-4. INSULATION AND TAPING
1) Cover piping joints with pipe cover.
2) For outdoor unit side, insulate the piping, including valves.
3) Apply piping tape (G) starting from the connection on the outdoor unit.
« When piping has to be installed through a ceiling, closet or where the temperature and
humidity are high, use additional field-supplied insulation to prevent condensation.
4. PURGING PROCEDURES, LEAK TEST, AND TEST RUN
4-1. PURGING PROCEDURES AND LEAK TEST
1) Remove service port cap of stop valve on the side of the outdoor unit gas pipe.
2) Connect gauge manifold valve and vacuum pump to service port of stop valve on the
gas pipe side of the outdoor unit.
0.101 MPa Compound pressure gauge
*4 to 5 turns Stop valve cap (-30 in.Hg (for R410A)
*Close
ore | ee
[760 mHg])
Pressure gauge
(for R410A)
Gauge manifold valve
(for R410A)
Handle High
he Charge hose
(for R410A)
Stop valve
10 300 kafem) for LIQUID
*Open ar
} | 2
Hexagonal wrench
Service port cap
(Torque 13.7 to
17.7 Nem, 140 to
180 kgfecm)
Adapter for pre- TT
venting the back
flow Vacuum pump (or the vacuum
pump with the function to
prevent the back flow)
When attaching the control valve
to the service port, valve core may
deform or loosen if excess pressure
is applied. This may cause gas leak.
Precautions when using the control valve
— °
6 e
/ Service port
A
Control valve
NS
=
Open \
Close
Body
When attaching the control valve to
the service port, make sure that the
valve core is in closed position, and
then tighten part A. Do not tighten
part A or turn the body when valve
Charge hose an v4:
core is in open position.
3) Run the vacuum pump 15 minutes or more.
4) Check the vacuum with the gauge manifold valve, then close it and shut off the vacuum
pump.
5) Leave as it is for one or two minutes. Make sure pointer gauge manifold valve remains
in the same position. Confirm that pressure gauge shows —0.101 MPa [Gauge] (—-30
in.Hg [-760 mmHg]J).
6) Quickly remove gauge manifold valve from service port of stop valve.
7) After refrigerant pipes are connected and evacuated, fully open all stop valves on both
sides of gas pipe and liquid pipe. Operating the unit without fully opening the valves
lowers the performance and causes problems.
8) Refer to 1-3. SPECIFICATIONS, and charge the prescribed amount of refrigerant if
needed. Be sure to charge slowly with liquid refrigerant. Otherwise, composition of the
refrigerant in the system may be changed and affect performance of the air conditioner.
9) Tighten cap of service port.
10) Conduct a leak test
4-2. TEST RUN
1) Insert power supply plug into the power outlet and/or turn
on the breaker.
2) Press the E.O. SW once. Test run will be performed for
30 minutes. If the power lamp blinks every 0.5 seconds,
inspect the indoor/outdoor unit connecting wire (A). After
the test run, emergency COOL mode (75°F [24°C] COOL)
will start.
3) To stop operation, press the E.O. SW several times until
all LED lamps turn off. Refer to operating instructions for
details.
Emergency
operation switch
(E.0. SW)
Checking the remote (infrared) signal reception
Press the ON/OFF button on the remote controller and listen for an audible indicator fram
the indoor unit. Press the ON/OFF button again to turn the air conditioner off.
* Once the compressor stops, the restart preventive device operates so the compressor
will not operate for 3 minutes to protect the air conditioner.
4-3. AUTO RESTART FUNCTION
This product is equipped with an auto restart function. When the power supply is cut off
during operation, such as during blackouts, the function automatically starts operation in
the previous setting once the power supply is resumed. (Refer to the operating instructions
for details.)
Caution:
« After test run or remote signal reception check, turn off the unit with the E.O. SW or
the remote controller before turning off the power supply. If this procedure is not per-
formed, the unit will automatically begin operation when power supply is resumed.
To the user
« After installing the unit, explain to the user about auto restart function.
* If auto restart function is unnecessary, it can be deactivated. Consult the service rep-
resentative to deactivate the function. Refer to the service manual for details.
4-4. EXPLANATION TO THE USER
* Using the OPERATING INSTRUCTIONS, explain to the user how to use the air condition-
er (the remote controller, removing the air filters, placing or removing the remote controller
from the remote controller holder, cleaning methods, precautions for operation, etc.)
* « Recommend that the user read the OPERATING INSTRUCTIONS carefully.