Related Manuals for Monroe MS9612
Summary of Contents for Monroe MS9612
- Page 1 Cross Conveyor Spreader MS9612 Belt and Chain RDS, DuzMor, MSV/MV Maintenance and Parts Manual Snow & Ice Control Division 1051 W. 7th Street Monroe, WI 53566 Phone: 608-328-8127 Fax: 608-329-8488 05051923 10/29/2012...
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Page 3: Table Of Contents
TABLE OF CONTENTS SAFETY INSTRUCTIONS Page 2 MAINTENANCE INSTRUCTIONS Page 3 LUBRICATION CHART Page 5 HYDRAULIC SCHEMATICS Page 6 HYDRAULIC TROUBLE SHOOTING Page 7 GENERAL INFORMATION Page 8 REPLACEMENT PARTS Page 10-41 HOW TO ORDER PARTS Page 42 RETURN POLICY Page 42 WARRANTY INFORMATION Page 43-45... -
Page 4: Safety Instructions
SAFETY INSTRUCTIONS • Read all installation, safety and maintenance instructions completely before operating this equipment. • Keep all personnel clear of moving parts while equipment is being operated. • Do not operate equipment in need of maintenance! Repair immediately! • While operating this equipment use common sense, use caution, be alert and be safety-conscious. -
Page 5: Maintenance Instructions
• Due to the nature of use and environment this equipment is operating in, damage and wear may occur at any time. Therefore, Monroe Truck Equipment recommends the end user establish, and follow, a daily inspection routine before using this equipment. - Page 6 MOTOR SPECIFICATIONS White Hydraulic Motor...
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Page 7: Lubrication Chart
LUBE CHART AND BEARINGS BEARING, 1.25” 4-BOLT FLANGE PN: 05030029 SEE PAGE 14 BEARING, 1.25” TAkE-UP, WITH SET SCREW PN: 05030061 SEE PAGE 18 HYDRAULIC FITTING NPT (Pipe Thread) ORB (O-Ring) JIC (Flared) Requires pipe thread sealant Self Sealing... -
Page 8: Hydraulic Schematics
HYDRAULIC SCHEMATICS 1750 PSI MAX 6GPM MAX 1250 PSI MAX 15GPM MAX 1750 PSI MAX 6GPM MAX 1250 PSI MAX 15GPM MAX... -
Page 9: Hydraulic Trouble Shooting
HYDRAULIC TROUBLE SHOOTING CHART CONDITION 1 CONDITION 2 Pump cavitation recognized by excessive noise. Erratic operation of conveyor and/or spinner. CAUSE CAUSE • Air entering system through suction lines. • Low oil. • Suction line kinked, twisted or too long. •... -
Page 10: General Information
• Delivery of replacement parts is subject to our sales delivery terms. • Use only Monroe Truck Equipment O.E.M. replacement parts. Failure to do so will void warranty. • Replacement parts in this manual reflect our most common spreader items. - Page 11 NOTES...
- Page 12 00016154 SPREADER, CC, MS9612, MV/MSV, REAR, BELT Item Part Number Description 00086032-A Cross Conveyor, Rear, Belt, MS (See page 18-19) 00086032-B Cross Conveyor, Rear, Belt, SST 00074994-A Mounting Kit, MS (See page 30) 00074994-B Mounting Kit, SST 00089542-A Shield Kit, MS...
- Page 13 00077346 SPREADER, CC, MS9612, MV/MSV, REAR, MESH Item Part Number Description 00016661-A Cross Conveyor, Rear, Mesh, MS (See page 20-21) 00016661-B Cross Conveyor, Rear, Mesh, SST 00074994-A Mounting Kit, MS (See page 30) 00074994-B Mounting Kit, SST...
- Page 14 00077347 SPREADER, CC, MS9612, DUz MOR, REAR, BELT Item Part Number Description 00086032-A Cross Conveyor, Rear, Belt, MS (See page 18-19) 00086032-B Cross Conveyor, Rear, Belt, SST 00016659-A Chute Kit, MS (See page 23) 00016659-B Chute Kit, SST 00016660-A Spinner Assembly, MS/Urethane...
- Page 15 00077348 SPREADER, CC, MS9612, DUz MOR, REAR, MESH Item Part Number Description 00016661-A Cross Conveyor, Rear, Mesh, MS (See page 20-21) 00016661-B Cross Conveyor, Rear, Mesh, SST 00016659-A Chute Kit, MS (See page 23) 00016659-B Chute Kit, SST 00016660-A Spinner Assembly, MS/MS...
- Page 16 00082636 SPREADER, CC, MS9612, RDS, REAR, BELT Item Part Number Description 00086032-A Cross Conveyor, Rear, Belt, MS (See page 18-19) 00086032-B Cross Conveyor, Rear, Belt, SST 00016659-A Chute Kit, MS (See page 23) 00016659-B Chute Kit, SST 00082612-A Spinner Assembly, MS/Urethane...
- Page 17 00082635 SPREADER, CC, MS9612, RDS, REAR, MESH Item Part Number Description 00016661-A Cross Conveyor, Rear, Mesh, MS (See page 20-21) 00016661-B Cross Conveyor, Rear, Mesh, SST 00016659-A Chute Kit, MS (See page 23) 00016659-B Chute Kit, SST 00082612-A Spinner Assembly, MS/Urethane...
- Page 18 00087702 SPREADER, CC, MS9612, MV/MSV, REAR, BELT W/ CENTER SPINNER Item Part Number Description 00086032-A Cross Conveyor, Rear, Belt, MS (See page 18-19) 00086032-B Cross Conveyor, Rear, Belt, SST Mounting Kit, MS 00087700-A (See page 33) 00087700-B Mounting Kit, SST...
- Page 19 00017377 SPREADER, CC, MS9612, MV/MSV, REAR, MESH W/ CENTER SPINNER Item Part Number Description 00016661-A Cross Conveyor, Rear, Mesh, MS (See page 20-21) 00016661-B Cross Conveyor, Rear, Mesh, SST 00087700-A Mounting Kit, MS (See page 33) 00087700-B Mounting Kit, SST...
- Page 20 21 19 16 4...
- Page 21 00086032 CROSS CONVEYOR, REAR, BELT, REVERSIBLE Models built 2001-present Item Part Number Description 00071746-A Longmember, Front, MS 00071746-B Longmember, Front, SST 00071753-A Brace, Longmember, MS 00071753-B Brace, Longmember, SST 00073134-A Floor Weldment, MS 00073134-B Floor Weldment, SST Belt Cover, MS 00067128-A 00067128-B Belt Cover, SST...
- Page 23 00016661 CROSS CONVEYOR, REAR, MESH, REVERSIBLE Models built 2001-present Item Part Number Description 00071746-A Longmember, Front, MS 00071746-B Longmember, Front, SST 00071753-A Brace, Longmember, MS 00071753-B Brace, Longmember, SST 00073134-A Floor Weldment, MS 00073134-B Floor Weldment, SST 00077315 Floor, ⁄ Poly 00077316-A Chain Cover...
- Page 24 00067170 BEARING ADjUSTMENT ASSEMBLY, RDS Item Part Number Description 05013986 Bolt, ⁄ ”-16 x 1”, G5, CRG, ZC 05020898 Nut, ⁄ ”-16, Toplock, C&W, GC 05021307 Washer, ⁄ ”, Flat, MC, YZ 00067115 Bearing Adjustment Weldment, RDS 05030061 Bearing, 1 ⁄...
- Page 25 00016659 CHUTE kIT, MS9612 Item Part Number Description 00074949-A Chute Weldment, Drop, MS 00074949-B Chute Weldment, Drop, SST 00074988-A Mounting Angle Weldment, RH, MS 00074988-B Mounting Angle Weldment, RH, SST 00074989-A Mounting Angle Weldment, LH, MS 00074989-B Mounting Angle Weldment, LH, SST...
- Page 26 00016660 SPINNER ASSEMBLY, DUz-MOR Item Part Number Description 00074980-A Chute Assembly, MS (See page 25) 00074980-B Chute Assembly, SST 05006673 Motor, Hydrualic White, 3.2 CID, 1” Shaft (See page 40-41) 05010642 Bolt, ⁄ -16 x ⁄ , G8, HHCS, Zinc 05016050 Bolt, ⁄...
- Page 27 00074980 CHUTE ASSEMBLY Item Part Number Description 00074961-A Chute Weldment, MS 00074961-B Chute Weldment, SST 05022106 Pin, .188 Lynch 00024961-A Deflector Weldment, Side, DM, RH, MS 00024961-B Deflector Weldment, Side, DM, RH, SST Deflector Weldment, Side, DM, LH, MS 00024962-A 00024962-B Deflector Weldment, Side, DM, LH, SST 00024954-A...
- Page 28 00082612 SPINNER ASSEMBLY, CC, RDS, MS9612 Item Qty. Part Number Description 00082611-A CHUTE ASSY,CC,RDS,SPINNER,MS See age 27 00082611-B CHUTE ASSY,CC,RDS,SPINNER,304 00082611-C CHUTE ASSY,CC,RDS,SPINNER,AUSST 05006673 MOTOR,HYD,WHITE,3.2CI,4BOLT,1" SHAFT See age 40-41 05010642 BOLT .375-16 x .875 G8 HHCS ZC 05016050 BOLT .375-16 x .875 HHCS SS 05021365 WASHER .375 LOCK ZC...
- Page 29 00082611 CHUTE ASSEMBLY Item Part Number Description 00082608-A Chute Weldment, MS 00082608-B Chute Weldment, SST 00024961-A Deflector Weldment, Side, RH, MS 00024961-B Deflector Weldment, Side, RH, SST 00024962-A Deflector Weldment, Side, LH, MS 00024962-B Deflector Weldment, Side, LH, SST Deflector Weldment, Rear, MS 00024954-A 00024954-B Deflector Weldment, Rear, SST...
- Page 30 00087712 SPINNER ASSEMBLY Item Part Number Description 00087711-A Chute Assembly, MS (See page 29) 00087711-B Chute Assembly, SST 05006673 Motor, Hydrualic White, 3.2 CID, 1” Shaft (See page 40-41) 05010642 Bolt, ⁄ -16 x ⁄ , G8, HHCS, Zinc 05016050 Bolt, ⁄...
- Page 31 00087711 CHUTE ASSEMBLY Item Part Number Description 00087708-A Chute Weldment, MS 00087708-B Chute Weldment, SST 05022106 Pin, .188 Lynch 00024961-A Deflector Weldment, Side, RH, MS 00024961-B Deflector Weldment, Side, RH, SST 00024962-A Deflector Weldment, Side, LH, MS 00024962-B Deflector Weldment, Side, LH, SST Deflector Weldment, Side, Rear, MS 00024954-A 00024954-B...
- Page 32 00074994 MOUNTING kIT Item Part Number Description 00071747-A Chute Weldment, MS 00071747-B Chute Weldment, SST 00035112 Mounting Bracket, Tip-Up Spinner 00073133-A Longmember Cap, MS 00073133-B Longmember Cap, SST 00022880 Latch Rod Assembly 05022035 Pin, #11, Hair, Zinc 00053253-A Rupport, Rubber Flap, MS 00053253-B Rupport, Rubber Flap, SST 05050056...
- Page 33 00074992 MOUNTING kIT Item Part Number Description 00074978-A Hanger Plate Weldment, MS 00074978-B Hanger Plate Weldment, SST 00074976-A Cover Weldment, MS 00074976-B Cover Weldment, SST Mounting Plate, Wiper, MS 00074993-A 00074993-B Mounting Plate, Wiper, SST 00024610 Wiper, Rear, Apron Assembly 00025196-A Support, Rubber Flap, MS 00025196-B...
- Page 34 5 9 10 11 6 7 8 00082634 MOUNTING kIT Item Part Number Description 00082632 Hinge Weldment, RH 00082633 Hinge Weldment, LH 00082613 Mounting Plate Weldment, RH 05051632 Tube, Receiver, 12” for 2” Square 00082631 Collar, CC, RDS Bolt, ⁄ -13 x 1 ⁄...
- Page 35 9 11 8 10 00087700 MOUNTING kIT Item Part Number Description 00087703-A Chute Weldment, MS 00087703-B Chute Weldment, SST 00035112 Mounting Bracket, Tip-Up 00022880 Latch Rod Assembly 05022035 Pin, #11, Hair, Zinc 00053253-A Support, Rubber Flap, MS 00053253-B Support, Rubber Flap, SST 05050056 Wiper, ⁄...
- Page 36 00089542 SHIELD kIT, ACCU-PLACE Item Part Number Description 00089541 Shield, Rubber 05010593 Bolt, ⁄ -20 x 1, G8, HHCS, Zinc 05016040 Bolt, ⁄ -20 x 1, HHCS, SST 05020899 Nut, ⁄ -20, GC, Top Lock, C&W 05020906 Nut, ⁄ -20, Nylon Lock, 316 SST Washer, ⁄...
- Page 37 00099406 DISC ASSEMBLY, 24 CW Item Part Number Description 00010642-A Disc, Spinner, 24, MS 00010642-B Disc, Spinner, 24, SST 00010642-D Disc, Spinner, 24, AR 00010641-A Flite, Spinner, MS 00010641-B Flite, Spinner, SST 05010617 Bolt, ⁄ -18 x ⁄ , G8, HHCS, Zinc 05016137 Bolt, ⁄...
- Page 38 00077547 DISC ASSEMBLY, 24, CCW Item Part Number Description 00010642-A Disc, Spinner, 24, MS 00010642-B Disc, Spinner, 24, 304 SST 00010642-D Disc, Spinner, 24, AR 00010641-A Flite, Spinner, MS 00010641-B Flite, Spinner, 304 SST 05010617 Bolt, ⁄ -18 x ⁄ , G8, HHCS, Zinc 05016137 Bolt,...
- Page 39 00061655 SPINNER DISC, 24, UHMW, CW, BLACk...
- Page 40 05006549 MOTOR, HYDRAULIC, WHITE, 10 CI, 4 BOLT...
- Page 41 MOTOR ASSEMBLY PARTS LIST Item Part Number Description Dust Seal Split Wire Ring Metal Backup Shim High Pressure Seal Metal Backup Shim Seal Kit 05006061 Teflon Backup Shim Shaft Seal Body Seals (3) Seal Carrier Thrust Washer 05006357 Thrust Bearing 05006366 Drive Link Kit 05006359...
- Page 42 05006673 MOTOR, HYD, WHITE, 3.2CI, 4B, 1” EXT SHAFT, .875” ORB/SEAL SAVER...
- Page 43 MOTOR ASSEMBLY PARTS LIST Item Part Number Description Dust Seal Split Wire Ring Metal Backup Shim High Pressure Seal Metal Backup Shim Seal Kit 05006679 Teflon Backup Shim Shaft Seal Body Seals (3) Seal Carrier Thrust Washer Thrust Bearing Drive Link Kit Wear Plate Rotor Kit Drive Link Pin Kit...
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Page 44: How To Order Parts
800-880-0109 and ask for Snow & Ice Parts Sales. RETURN POLICY Merchandise returned to Monroe Truck Equipment must have a Returned Goods Authorization (RGA) form filled out completely and signed by authorized personnel. To get your RGA form, call 800-880-0109. For whole goods, ask for Snow &... -
Page 45: Warranty Information
MONROE TRUCk EqUIPMENT, INC. WARRANTY SNOW & ICE CONTROL PRODUCTS Monroe Truck Equipment, Inc. warrants to the original purchaser, that if any part of the product proves to be defective in workmanship or material within one YeAr of the original installation, and is returned to us within 30 days of the discovered defect, we will (at our option) repair or replace the defective part. - Page 46 Warranty Policy Uninstalled Parts and Equipment Provided by Monroe Truck Equipment Monroe Truck Equipment will provide the following limited warranty for a period of one year to the original purchaser of all uninstalled goods provided by Monroe Truck Equipment: LIMITED WARRANTY: All goods provided by Monroe Truck Equipment (MTE) will be free from defects in material and workmanship for a period of one year from the date of purchase by the original purchaser.
- Page 47 608-328-8127 ~ Fax: 608-328-4278 Any and all warranty claims must be forwarded to MTE within 10 days of defect discovery. A copy of the original Monroe Truck Equipment invoice as well as the manufacturer’s model number, serial number, and date of installation must accompany all correspondence regarding said claims.