Disney DVD2000-C Service Manual
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Disney DVD2000-C Service Manual

Disney DVD2000-C Service Manual

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SERVICE MANUAL
DVD PLAYER
DVD2000-C/DVD2000-P

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Summary of Contents for Disney DVD2000-C

  • Page 1 SERVICE MANUAL DVD PLAYER DVD2000-C/DVD2000-P...

  • Page 2: Table Of Contents

    IMPORTANT SAFETY NOTICE Proper service and repair is important to the safe, reliable operation of all Funai Equipment. The service procedures recommended by Funai and described in this service manual are effective methods of performing service operations. Some of these service special tools should be used when and as recommended.

  • Page 3: Specifications

    SPECIFICATIONS ITEM CONDITIONS UNIT NOMINAL LIMIT 1. Video Output 75 ohm load ± 0.1 2. Coaxial Digital Out 75 ohm load mVpp ± 100 3. Audio (PCM) 3-1. Output Level 1kHz 0dB Vrms 3-2. S/N 3-3. Freq. Response fs=48kHz 20~22kHz ±...

  • Page 4: Laser Beam Safety Precautions

    LASER BEAM SAFETY PRECAUTIONS This DVD player uses a pickup that emits a laser beam. Do not look directly at the laser beam coming from the pickup or allow it to strike against your skin. The laser beam is emitted from the location shown in the figure. When checking the laser diode, be sure to keep your eyes at least 30cm away from the pickup lens when the diode is turned on.

  • Page 5: Important Safety Precautions

    IMPORTANT SAFETY PRECAUTIONS Product Safety Notice I. Also check areas surrounding repaired locations. J. Be careful that foreign objects (screws, solder Some electrical and mechanical parts have special droplets, etc.) do not remain inside the set. safety-related characteristics which are often not evi- K.
  • Page 6 Safety Check after Servicing Examine the area surrounding the repaired location for damage or deterioration. Observe that screws, parts, Chassis or Secondary Conductor and wires have been returned to their original posi- tions. Afterwards, do the following tests and confirm the specified values to verify compliance with safety Primary Circuit Terminals standards.

  • Page 7: Standard Notes For Servicing

    STANDARD NOTES FOR SERVICING Circuit Board Indications How to Remove / Install Flat Pack-IC a. The output pin of the 3 pin Regulator ICs is indi- 1. Removal cated as shown. With Hot-Air Flat Pack-IC Desoldering Machine:. (1) Prepare the hot-air flat pack-IC desoldering Top View Bottom View machine, then apply hot air to the Flat Pack-IC...
  • Page 8 With Soldering Iron: (4) Bottom of the flat pack-IC is fixed with glue to the CBA; when removing entire flat pack-IC, first apply (1) Using desoldering braid, remove the solder from all soldering iron to center of the flat pack-IC and heat pins of the flat pack-IC.
  • Page 9 2. Installation Instructions for Handling Semi-conductors (1) Using desoldering braid, remove the solder from the foil of each pin of the flat pack-IC on the CBA Electrostatic breakdown of the semi-conductors may so you can install a replacement flat pack-IC more occur due to a potential difference caused by electro- easily.

  • Page 10: Operating Controls And Functions

    COAXIAL 10 11 These shoes are removable. NOTE: You can put the Hold the shoes and pull it off optional Disney TV on the from the player. this DVD Player. Consult your dealer or an Authorized Service Center. 1. Disc tray 8.

  • Page 11: Cabinet Disassembly Instructions

    CABINET DISASSEMBLY INSTRUCTIONS 1. Disassembly Flowchart REMOVAL This flowchart indicates the disassembly steps to gain REMOVE/*UNHOOK/ LOC. PART Fig. access to item(s) to be serviced. When reassembling, UNLOCK/RELEASE/ Note follow the steps in reverse order. Bend, route, and UNPLUG/DESOLDER dress the cables as they were originally. [10] Bottom Case [1] Top Case [11] Front Unit...
  • Page 12 Reference Notes CAUTION 1: Locking Tabs (L-1) and (L-2) are fragile. [1] Top Case Be careful not to break them. 1-1. Connect the wall plug to an AC outlet and press the OPEN/CLOSE button to open the Tray. 1-2. Remove the Tray Panel by releasing two Locking [2] Tray Panel Tabs (L-1).
  • Page 13 (S-9) (S-9) (S-11) (S-11) [15] DVD Mecha Unit [12] Top Cover (S-11) (S-9) CN1601 [11] Front Unit CN1001 CN2002 (L-3) Fig. D5 Fig. D3 (S-12) CN201 (S-12) [16] DVD Main CBA Unit [14] Front Panel Assembly CN301 (S-10) [17] DVD Mecha [13] Function Short the three short Fig.
  • Page 14 (S-13) (S-13) [18] AV CBA (S-13) (S-15) (S-14) (S-15) [19] Rear Panel [20] Chassis Fig. D7 HOW TO MANUAL EJECT 1. Remove the Top Cover. 2. Rotate the roulette in the direction of the arrow as shown below. View for A Top Cover Rotate this roulette in the direction of the arrow...

  • Page 15: Block Diagrams

    BLOCK DIAGRAMS System Control/Servo Block Diagram SLED SERVO SIGNAL SPINDLE SERVO SIGNAL FOCUS SERVO SIGNAL TRACKING SERVO SIGNAL IC101 (MICRO CONTROLLER) EXT CLOCK CLK33M BE CLOCK IC451 (CLOCK GENERATOR) X451 MULTI X'TAL 36.864MHz PLL2 IC202 (OP AMP) FSEL POFLT PCM-SCLK A-MUTE A-MUTE TO VIDEO/ AUDIO...
  • Page 16 Digital Signal Process Block Diagram DATA(AUDIO) SIGNAL DATA(VIDEO/AUDIO) SIGNAL VIDEO SIGNAL FOCUS SERVO SIGNAL TRACKING SERVO SIGNAL IC102 (SDRAM) IC101 (MICRO CONTROLLER) SDRAM ADDRESS(0-10) SDRAM ADDRESS(0-10) DATA SDRAM EXTERNAL MEMORY DECODER INST. DECODER STREAM SDRAM DATA(0-31) SDRAM DATA(0-31) DATA PIXEL OPERATION INST.
  • Page 17 Video / Audio Block Diagram DATA(AUDIO) SIGNAL AUDIO SIGNAL VIDEO SIGNAL IC1401 (VIDEO DRIVER) DRIVER JK1401 S-VIDEO OUT DRIVER CN601 CN1601 DRIVER FROM DIGITAL VIDEO-Y VIDEO-Y SIGNAL PROCESS VIDEO-C VIDEO-C BLOCK DIAGRAM JK1402 COMPOSITE VIDEO OUT IC601 (AUDIO DAC) SPDIF FROM JK1202 L-CH...
  • Page 18 Power Supply Block Diagram CAUTION ! CAUTION Fixed voltage ( or Auto voltage selectable ) power supply circuit is used in this unit. FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, If Main Fuse (F1001) is blown, check to see that all components in the power supply REPLACE ONLY WITH THE SAME TYPE FUSE.

  • Page 19: Schematic Diagrams / Cba's And Test Points

    SCHEMATIC DIAGRAMS / CBA’S AND TEST POINTS Standard Notes WARNING Many electrical and mechanical parts in this chassis have special characteristics. These characteristics often pass unnoticed and the protection afforded by them cannot necessarily be obtained by using replace- ment components rated for higher voltage, wattage, etc.
  • Page 20 LIST OF CAUTION, NOTES, AND SYMBOLS USED IN THE SCHEMATIC DIAGRAMS ON THE FOLLOWING PAGES: 1. CAUTION: FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, REPLACE ONLY WITH THE SAME TYPE FUSE. ATTENTION: POUR UNE PROTECTION CONTINUE LES RISQES D'INCELE N'UTILISER QUE DES FUSIBLE DE MÊME TYPE. RISK OF FIRE-REPLACE FUSE AS MARKED.
  • Page 21 DVD Main 1/3 Schematic Diagram SPINDLE SERVO SIGNAL DATA(VIDEO+AUDIO) FOCUS SERVO SIGNAL TRACKING SERVO SIGNAL SLED SERVO SIGNAL DVD MAIN 1/3 Ref No. Position IC201 IC202 IC301 IC461 TRANSISTORS Q251 Q252 Q253 Q254 CONNECTORS CN201 CN301 CN401 1-8-3 1-8-4 E5790SCD1...
  • Page 22 DVD Main 2/3 Schematic Diagram SPINDLE SERVO SIGNAL DATA(AUDIO) FOCUS SERVO SIGNAL DATA(VIDEO+AUDIO) SLED SERVO SIGNAL DVD MAIN 2/3 VIDEO SIGNAL TRACKING SERVO SIGNAL Ref No. Position IC101 CONNECTOR CN204 1-8-5 1-8-6 E5790SCD2...
  • Page 23 IC101 VOLTAGE CHART PIN.NO PLAY STOP PIN.NO PLAY STOP PIN.NO PLAY STOP PIN.NO PLAY STOP PIN.NO PLAY STOP PIN.NO PLAY STOP PIN.NO PLAY STOP PIN.NO PLAY STOP ----- ----- ----- ----- ----- ----- ----- ----- ----- ----- ----- ----- ----- ----- ----- -----...
  • Page 24 DVD Main 3/3 Schematic Diagram AUDIO SIGNAL DATA(AUDIO) VIDEO SIGNAL DVD MAIN 3/3 Ref No. Position IC102 IC103 IC104 IC105 IC451 IC601 CONNECTOR CN601 1-8-9 1-8-10 E5790SCD3...
  • Page 25 AV 1/3 Schematic Diagram CAUTION CAUTION ! NOTE : FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, Fixed voltage ( or Auto voltage selectable ) power supply circuit is used in this unit. The voltage for parts in hot circuit is measured REPLACE ONLY WITH THE SAME TYPE FUSE.
  • Page 26 AV 2/3 Schematic Diagram AUDIO SIGNAL VIDEO SIGNAL DATA(AUDIO) AV 2/3 Ref No. Position IC1201 IC1401 TRANSISTORS Q1201 Q1202 Q1203 Q1204 Q1351 Q1352 CONNECTOR CN1601 1-8-13 1-8-14 E5790SCAV2...
  • Page 27 AV 3/3 & Function Schematic Diagram AV 3/3 Ref No. Position IC2001 TRANSISTOR Q2002 CONNECTOR CN2002 1-8-15 1-8-16 E5790SCAV3...
  • Page 28 AV CBA Top View CAUTION ! Fixed voltage ( or Auto voltage selectable ) power supply circuit is used in this unit. If Main Fuse (F001) is blown, check to see that all components in the power supply circuit are not defective before you connect the AC plug to the AC power supply. Otherwise it may cause some components in the power supply circuit to fail.
  • Page 29 AV CBA Bottom View CAUTION ! PIN 1 OF PIN 3 OF PIN 7 OF PIN 12 OF Fixed voltage ( or Auto voltage selectable ) power supply circuit is used in this unit. CN1601 CN1601 CN1601 CN1601 If Main Fuse (F001) is blown, check to see that all components in the power supply circuit are not defective before you connect the AC plug to the AC power supply.
  • Page 30 FUNCTION CBA Top View FUNCTION CBA Bottom View 1-8-21 1-8-22 BE5790F01011...

  • Page 31: Waveforms

    WAVEFORMS Pin 1 of CN1601 Pin 9 of CN1601 NOTE: Input CD: 1kHz PLAY (WF4~WF6) DVD: POWER ON (STOP) MODE (WF1~WF3) VIDEO-Y 0.2V 20µsec AUDIO-R 0.5msec Pin 3 of CN1601 Pin 12 of CN1601 VIDEO-C 0.2V 20µsec SPDIF 0.1µsec Pin 12 of IC1401 VIDEO-CVBS 0.5V 20µsec...

  • Page 32: Wiring Diagrams

    WIRING DIAGRAM VIDEO AUDIO-L AUDIO-R DIGITAL S-VIDEO AC CORD AUDIO OUT CN2002 W2002 CN5001 STANDBY-LED FUNCTION CBA AV CBA KEY-4 (BE5700F01012A) (BE5790F01011) KEY-3 KEY-1 KEY-2 CN1001 CN1601 CN401 CN601 DVD MAIN CBA UNIT CN301 CN201 CN204 (NO CONNECTION) SLED MOTOR SENSOR SPINDLE FG CBA...

  • Page 33: Firmware Renewal Mode

    FIRMWARE RENEWAL MODE 1. Turn the power on and remove the disc on the tray. 5. After programming is finished, the tray opens auto- 2. To put the DVD player into version up mode, press matically. Fig. e appears on the screen and the [9], [8], [7], [6], and [SEARCH MODE] buttons on checksum in (*3) of Fig.

  • Page 34: System Control Timing Charts

    SYSTEM CONTROL TIMING CHARTS Tray Close ~ Play / Play ~ Tray Open Disc Tray Tray Disc Stop Open Close Rotation Play 3.3V Tray OUT (TL220) 3.3V Tray IN (TL221) 1.65V Sled Drive (TP303) 1.65V Disc Drive (TP301) 1.65V Focus Drive (TP304) 1.65V Tracking Drive...

  • Page 35: Ic Pin Function Descriptions

    IC PIN FUNCTION DESCRIPTIONS IC2001 [ PT6313-S-TP ] Signal In/Out Name Function Name FP-CLK Clock Input FP-STB Serial Interface Strobe Key Data 1 Input Key Data 2 Input Power Supply a / KEY-1 Segment Output / Key Source-1 Segment Output / Key b / Key-2 Source-2 Segment Output / Key...

  • Page 36: Lead Identifications

    LEAD IDENTIFICATIONS 2SK3374 2SC2785 (H) 2SA1015-Y (TPE2) KTC3199 (GR) KTA1266 (Y) KRA110M KTC3198 (Y) KTA1267 (Y) 2SC2120-Y(TPE2) BN1L3Z (P) G D S E C B E C B NJM4558D MM1622XJBE KIA431-AT PT6313-S-TP KIA4558P PQ070XF01SZ K A R LTV-817(B,C)-F Note: 1: Vin A: Anode 2: Vo K: Cathode...

  • Page 37: Exploded Views

    EXPLODED VIEWS Cabinet See Electrical Parts List for parts with this mark. Some Ref. Numbers are not in sequence. W1601 2L005 2L005 2L011 2L011 W1001 DVD Main CBA Unit 2L008 2L008 JK1202 JK1401 2L005 2L008 2L009 F1001 2L009 JK1201 JK1402 AV CBA 2L009 2L006...
  • Page 38 Packing Unit 1-15-2 E5790EX...

  • Page 39: Mechanical Parts List

    PACKING Comparison Chart of Models and Marks GIFT BOX CARTON E5790UD 0VM306131 GIFT BOX CARTON E5791UD 0VM306132 Model Mark STYROFOAM E5790UD 0VM000181 DVD2000-C UNIT, BAG E5500UD 0VM411683 HANDLE S4021PD 0VM405251A DVD2000-P CARTON PAD E5790UD 0VM414958 SHOE BAG E5790UD 0VM414871 ACCESSORIES Ref.

  • Page 40: Electrical Parts List

    ELECTRICAL PARTS LIST PRODUCT SAFETY NOTE: Products marked with a Ref. No. Description Part No. # have special characteristics important to safety. C1048 ELECTROLYTIC CAP . 220µF/16V M CE1CMASDL221 Before replacing any of these components, read care- C1050 ELECTROLYTIC CAP . 220µF/6.3V M CE0KMASDL221 fully the product safety notice in this service manual.
  • Page 41 Ref. No. Description Part No. Ref. No. Description Part No. D1008 SCHOTTKY BARRIER DIODE SB140 or NDQZ000SB140 L1351 INDUCTOR 0.47µH-K-26T LLAXKATTUR47 SCHOTTKY BARRIER DIODE ERA81-004 QDPZERA81004 L1401 CHIP INDUCTOR BK1608HM121-T LLBC003TU051 D1011 RECTIFIER DIODE BA157 or NDQZ000BA157 L1421 CHIP INDUCTOR BK1608HM121-T LLBC003TU051 FAST RECOVERY DIODE ERA18-04 QDPZ0ERA1804...
  • Page 42 Ref. No. Description Part No. Ref. No. Description Part No. CARBON RES. 1/6W J 470k Ω or CHIP RES.(1608) 1/10W J 2.2k Ω R1029 RCX6JATZ0474 R1352 RRXAJR5Z0222 CARBON RES. 1/4W J 470k Ω CHIP RES.(1608) 1/10W J 2.2k Ω RCX4JATZ0474 R1353 RRXAJR5Z0222 CARBON RES.
  • Page 43 Ref. No. Description Part No. JK1402 RCA JACK(YELLOW) MSP-251V-02 PBSN JXRL010LY017 RM2001 REMOTE RECEIVER PIC-37042LU USESJRSKK033 SA1001 SURGE ABSORBER PVR-10D471KB or NVQZ10D471KB SURGE ABSORBER CNR-10D471K NVQZR10D471K T1001# PULSE TRANS CSA-SW0215B LTT00CPSA132 W1001 22P FFC AV PCB TO MAIN WX1E5700-003 W1601 12P FFC WX1E5700-004 W2002...

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