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Polígono Ind. Bayas c/ Suzana Parc.134 09200 MIRANDA de EBRO (Burgos) 947.34.78.20 ; (+34) 947.32.01.19 (+34) macrel@macrel.es; www.alba.es PLATAFORMA DE TRANSPORTE POR CREMALLERA Rack and pinion transport platform PT-450 MANUAL DEL OPERADOR /USER´S MANUAL · INSTRUCCIONES DE MONTAJE,...
3. USING THE HOIST ............................35 3.1 Introduction ............................... 35 3.2 Using “MANUAL” Mode ............................. 36 · A) TRANSPORT PLATFORM PT-450-2V ........................36 · B) TRANSPORT PLATFORM PT-450-1V ........................37 3.3 Using “AUTO” Mode ............................38 · AUTO MODE – SELECTOR “PERSONS” ........................38 A) TRANSPORT PLATFORM PT-450-2V ........................
The user´s manual must be kept in good condition. This document contains 60 pages. ALBA MACREL GROUP, S.L. reserves the right of incorporating contents or modifications at any time with the purpose of improving both the machine and the information available on the same.
USER´S MANUAL Rack and pinion transport platform PT-450 1. DESCRIPTION OF THE MACHINE 1.1. Introduction. Prior to erection and use, all users must read this manual. A thorough reading is recommended for full compliance with safety regulations. This manual is delivered with the transport platform and its purpose is to give instructions for proper handling during transportation, erection and maintenance, in compliance with the provisions of EU Directive 2006/42CE on safe machinery.
DESCRIPTION OF THE MACHINE Rack and pinion transport platform PT-450 1.2. General information. It´s based on the principle of geared motor transmission to a rack and pinion mechanism. Components are modular and easy to install. It is simple to use and safe for facade work or rehabilitation, significantly reducing the erection time and man-hours.
DESCRIPTION OF THE MACHINE Rack and pinion transport platform PT-450 1.4. Main components. MASTIL FINAL ROJO LAST MAST (RED) LEVA FINAL SUPERIOR UPPER ENDTRACK CAM ANCLAJE DE MASTIL MAST ANCHORAGE GUIACABLE CABLE GUIDE MASTIL PROTECTOR TECHO MAST PROTECTION GUARD CUADRO DE CABINA...
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USER´S MANUAL Rack and pinion transport platform PT-450 • MAST BASE SUPPORT: Main structure that is used as a support for the hoist and for the column of masts. It transmits the efforts generated to the ground and it´s surrounded with a safety enclosure that avoids the risk of damage.
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DESCRIPTION OF THE MACHINE Rack and pinion transport platform PT-450 39 Kg SQUARE MAST 098.2 75 Kg LANDING GATE WITH SLIDING DOOR LANDING GATE WITH SWINGING DOORS Pag. 10 Rev.1.0...
USER´S MANUAL Rack and pinion transport platform PT-450 1.6. Hoist safety devices. Gearmotors with electromagnetic brakes (friction type) capable to brake speeds of 20 m./min. (and even 25% overspeed) with a delay of 0.1 up to 0.2 g. with maximum load.
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DESCRIPTION OF THE MACHINE Rack and pinion transport platform PT-450 Pag. 4 Rev.1.0...
USER´S MANUAL Rack and pinion transport platform PT-450 2. ASSEMBLY OF THE MACHINE 2.1. Introduction. The following section is dedicated to the safely assembly of the machine. The installation of the hoist can only be performed by qualified personnel authorized to travel on it.
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ASSEMBLY OF THE MACHINE Rack and pinion transport platform PT-450 450 Kg ASSEMBLY OF CAGE. USE A CRANE O FORKLIFT TRANSPORT HOLDER 099.18 Pag. 14 Rev.1.0...
USER´S MANUAL Rack and pinion transport platform PT-450 2.3. Machine erection procedure: • Step 1. Site preparation and foundation. LOADS TO GROUND PT-450 TOTAL (DIN. Cd: 1,7) Height (h) Hoist weight Base + mast Load TOTAL (EST.) 1.740 Kg. 10 m.
ASSEMBLY OF THE MACHINE Rack and pinion transport platform PT-450 DISTRIBUCION DE PESO / Load distribution ATTENTION: 30 % FOR HOIST POSITIONING IT´S REQUIRED A MINIMUM SUPPORT AREA WITH DIMENSIONS 2.250 X 1.600 mm, INCLUDING CABLE BIN. MAKE SURE THE RESISTANCE OF THE GROUND TO...
USER´S MANUAL Rack and pinion transport platform PT-450 Step 4. Erection of the mast. ATTENTION: TO ASSEMBLE THE MASTS WILL USE, PREFERABLY A BUILDING SITE CRANE, OR AN AUXILIARY DAVIT (OPTIONAL). NEVER MANIPULATE THE MASTS BY HAND. IT´S RECOMMENDED TO MOUNT SECTIONS OF 6 M. (4 MODULES) ON THE GROUND, AND FASTEN THE WHOLE GROUP TO THE MACHINE WITH THE HELP OF A CRANE.
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ASSEMBLY OF THE MACHINE Rack and pinion transport platform PT-450 85 N·m MANUAL ASSEMBLY OF THE MASTS COLUMN UNION OF MASTS ATTENTION: FIT / REMOVE MAST AND SCREWS ALWAYS AT THE SAME TIME! NEVER RAISE THE HOIST OVER A NON-SCREWED MAST MODULE! THEN THERE IS HAZARD OF COLLAPSE AND SERIOUS INJURY! Pag.
USER´S MANUAL Rack and pinion transport platform PT-450 ATENCION: IT IS IMPORTANT THAT THE BASE IS PERFECTLY LEVELED AND MAST CORRECTLY VERTICAL. ENSURE LEVELING TO AVOID FUTURE PROBLEMS. Step 5. Installing mast anchorage. ANCHORAGE ASSEMBLY TIRAR / PUSH TIRAR / PUSH...
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ASSEMBLY OF THE MACHINE Rack and pinion transport platform PT-450 INSTALLATION DATA Drill diameter 12 mm. hnom Minimum drill depth 95 mm. Minimum mounting depth 80 mm. Anchor length 120 mm. Screw length 65 mm. Torque 50 N·m RECOMMENDED ANCHORAGE SYSTEM...
USER´S MANUAL Rack and pinion transport platform PT-450 IMPORTANT: TO TAKE INTO ACCOUNT THE EFFECT OF THE WIND IN SERVICE IN THE CALCULATION OF THE REACTIONS IN THE ANCHORS, TO THE VALUES OF REACTIONS R AND TO BE ADDED A FORCE 42 Kgf. APPLIED IN THE MOST Step 6.
ASSEMBLY OF THE MACHINE Rack and pinion transport platform PT-450 IMPORTANT: INSTALL SUPERIOR ENDTRACK CAM ON THE LAST MAST AND THEN RED MAST WITHOUT RACK. USE VERTICAL REGULATION TO ACHIEVE BETTER STOP POINT. CHECK IF HOIST STOP IS PROPERLY PERFORMED: 1.
USER´S MANUAL Rack and pinion transport platform PT-450 Step 8. Installing base enclosure. ATTENTION: INSTALLATION OF A BASE ENCLOUSE IS REQUIRED IN ACCORDANCE WITH HEREIN ESPECIFICATION OF EUROPEAN STANDARD EN 16719:2014 B x2 BASE ENCLOSURE ASSEMBLY DOORS SWITCH CONNECTION ADJUSTING ENCLOSURE DOOR SWITCH...
ASSEMBLY OF THE MACHINE Rack and pinion transport platform PT-450 Step 9. Installing landing doors. · SWINGING DOOR LANDING GATES (USUALLLY TO SLAB): 56 Kg g 10 v 162.5 SWINGING LANDING DOOR 1400 OPTION – 162.56 ACCESS RAMP INSTALLATION IN CONCRETRE SLAB OR STRUCTURE...
ASSEMBLY OF THE MACHINE Rack and pinion transport platform PT-450 · SLIDING DOOR LANDING GATES (USUALLY TO SCAFFOLD): ATTENTION: ADJUST DOOR POSITION SO THAT, WHEN CAGE RAMP IS DROPPED, LANDING DOOR INTERLOCK IS RELEASED AND DOOR CON CAN SLIDE TO OPEN.
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USER´S MANUAL Rack and pinion transport platform PT-450 CAGE DOOR OPENING CONNECTION OF LANDING DOOR ELECTRICAL SWITCHES CONNECTION TO BASE PANEL IMPORTANT: VERIFY THAT THE LANDING DOORS CAN ONLY BE OPEN WHEN THE CAGE ACCESS RAMP IS OPEN, AND THAT THE CAGE SHOULD BE CLOSED SO IT IS POSSIBLE TO CLOSE THE CAGE ACCESS RAMP.
ASSEMBLY OF THE MACHINE Rack and pinion transport platform PT-450 Step 10. Parachute testing. IMPORTANT: AT THE END OF THE ASSEMBLY OF THE MACHINE, PRIOR TO USE, IT WILL BE MADE A TEST ON THE PARACHUTE ATTENTION: DANGEROUS OPERATION! PARACHUTE TEST PROCEDURE (See Chap.4) Pag.
USER´S MANUAL Rack and pinion transport platform PT-450 Step 11. Installing landing level cams. ATTENTION: BEFORE USING THE PLATFORM, IT IS NECESSARY TO INSTALL THE LANDING CAMS IN THE MAST AT DESIRED LANDING LEVELS. LEVA DE PISO /LANDING LEVEL CAM...
ASSEMBLY OF THE MACHINE Rack and pinion transport platform PT-450 Step 12. Programming landing levels. PROGRAMMING OPERATIONS ARE CARRIED OUT FROM THE CABIN SWITCHBOARD. IN EVERY NEW ASSEMBLY, OR IF THE ER E2 MESSAGE APPEARS, YOU MUST PROCEED REBOOT THE MEMORY OF THE CPU.
USER´S MANUAL Rack and pinion transport platform PT-450 NEGATIVE FLOORS IMPORTANT: THE HOIST ALLOWS TO DISPLAY NEGATIVE FLOORS. DEFINING NEGATIVE FLOORS DISPLACES. REF. POINT TO THE LOWEST POINT OF THE ROUTE. NEGATIVE FLOORS ONLY AFFECT THE DATA SHOWN ON THE DISPLAY.
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ASSEMBLY OF THE MACHINE Rack and pinion transport platform PT-450 ..CALL BOX CONNECTOR IN INFERIOR CONTROL BOARD CALL FLOOR SELECTION DISPLAY INSTALLATION OF FLOOR CALL BOXES SELECTING THE CALL FLOOR (BINARY CODE) Pag. 32 Rev.1.0...
PLATFORM IS MINIMUM, THE PLATFORM OF TRANSPORTATION COULD BE USED WITHOUT CEILING. ALBA SUPPLIES THE PROTECTOR WITH THE MACHINE, AND THEREFORE IT IS THE RESPONSIBILITY OF THE INSTALLER TO PREPARE THE RISK ANALYSIS AND, IF APPLICABLE, THE USE OF THE PLATFORM BY THE WORKERS WITHOUT THE FALLING OBJECTS PROTECTION.
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IMPORTANT NOTE ON COMPLIANCE WITH EUROPEAN DIRECTIVE 2006/42/CE. CE DECLARATION OF CONFORMITY is valid only for machines purchased and installed with all original components supplied by ALBA-MACREL Group, SL and following all the instructions provided in this user´s manual, ensuring compliance with all SSER Annex I of Directive 2006/42/EC.
DUE TO SAFETY PURPOSES, WHEN DESCENDING, HOIST STOPS WHEN IT REACH 2 m. REMAINING TRACK UNTILL F.C.B. (Inferior endtrack switch) IS ONLY TO BE POSSIBLE BY HOLDING “RUN” BUTTON. PT-450-2V: IN “PERSONS” MODE, THE CONTROL HAS A DELAY OF 3 sec. TO COMPLETE DOWNWARDS MOVEMENT OF 2 m. ZONE. WARNING: “MANUAL”...
USER´S MANUAL Rack and pinion transport platform PT-450 3.2. Using “MANUAL” mode. WARNING: “MANUAL” MODE IS USED FOR HOIST ASSEMBLY / DISMANTLING TASKS, AND FOR INSPECTION AND MAINTENANCE. HOIST HANDLING IS PERFORMED ONLY FROM THE CAGE CONTROL. OPERATE THE PLATFORM IN “MANUAL” MODE IS FORBIDDEN BY UNAUTHORIZED USERS.
USER´S MANUAL Rack and pinion transport platform PT-450 B) Transport platform PT-450-1V: DESCRIPTION OF THE CONTROLS - MANUAL MODE MANUAL MODE ACTIVE LIGHT - OUT OF SERVICE EQUIPMENT RESET BUTTON MANUAL MODE SELECTOR NOT ENABLED ATTENTION: ALL THE MOVEMENTS IN CASE OF USING THE...
USER´S MANUAL Rack and pinion transport platform PT-450 3.3. Using “AUTO” mode. IMPORTANT: “AUTO” MODE IS USED FOR NORMAL HANDLING OF THE HOIST BETWEEN PROGRAMMED LEVELS, WITH BOTH CAGE CONTROL (“PERSONS”) AND GROUND CONTROL (“LOADS”) · AUTO MODE – “PERSONS” SELECTOR: A) Transport platform PT-450-2V: DESCRIPTION OF CONTROL –...
USER´S MANUAL Rack and pinion transport platform PT-450 B) Transport platform PT-450-1V: DESCRIPTION OF CONTROL – AUTO MODE -“PERSONS” (MAIN CONTROL BOARD) AUTO MODE WITH HOIST IN THE POINT OF REFERENCE AUTO MODE WITH HOIST OUT OF THE POINT OF REFERENCE...
USER´S MANUAL Rack and pinion transport platform PT-450 · AUTO MODE – “ONLY LOADS” SELECTOR (ALL MODELS): DESCRIPTION OF CONTROLS – AUTO MODE-“ONLY LOADS” (GROUND PANEL) AUTO MODE WITH HOIST IN THE POINT OF REFERENCE AUTO MODE WITH HOIST OUT OF THE POINT OF REFERENCE .
USER´S MANUAL Rack and pinion transport platform PT-450 3.4. . Security messages on the display. IMPORTANT: DURING THE OPERATION OF THE HOIST, TWO TYPES OF SAFETY MESSAGES CAN BE RECEIVED IN THE DISPLAY: · MESSAGES "SECU": THE HOIST REMAINS OPERATIONAL IF IT WILL BE SAID FROM THE CAUSE OF THE SAFETY MESSAGE.
USER´S MANUAL Rack and pinion transport platform PT-450 OTHER MESSAGES ON DISPLAY MANUAL Mode selected Total descent to FCB (Ref. point) and RESET Total descent to FCB (Negative Ref. point) Memory error (ERASE MEMORY) Reset control (PRESS KEY en FCB) Hoist in AUTO mode and in FCB 3.5.
USER´S MANUAL Rack and pinion transport platform PT-450 3.6. Checking hoist operation before commissioning. IMPORTANT: BEFORE HOIST COMMISSIONING, HOIST SERVICE RESPONIBLE WILL CHECK IF HOIST IS IN COMPLIANCE WITH FOLLOWING POINTS: • Hoist ´s installed with all operational safety systems: o Landing floor are properly programmed o No destination can be chosen over last floor programed.
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USER´S MANUAL Rack and pinion transport platform PT-450 • DON´T use the hoist in unacceptable physical condition, treatment of serious illness, under alcoholic drinks effects, or under stress or mental overload condition. • DON´T use the machine with other parts than those originals from the manufacturer.
USER´S MANUAL Rack and pinion transport platform PT-450 4. SAFETY DEVICE. PARACHUTE FPC-500 4.1. Introduction. According to the specifications of Directive 2006/42/EC, the hoist must have a safety device for mechanical locking to act if the speed exceeds a set value. Parachute safety system is a mechanical unit designed to prevent accidental loss of the machine.
SAFETY DEVICE.PARACHUTE FPC-500 Rack and pinion transport platform PT-450 4.2. Features A parachute works by blocking the drop in the case of there is a speed rising over the nominal value. The overspeed detection system is based on the principle of action of the centrifugal force to engage driven pinion into the elevator structure.
USER´S MANUAL Rack and pinion transport platform PT-450 ID plate and features of the device: The parachute is equipped with an identification plate, with CE logo stamped and brake characteristics: • Brake type, mounting position and lock sense. • Locking speed (r.p.m.) and brake torque (N·m) •...
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A) MANUFACTURER TEST ALBA MACREL GROUP, SL perform a test on each lift during the machine assembly to ensure the safety and proper functioning of the device. The test result is reflected in the TEST CERTIFICATE, which accompanies this manual of the machine.
SAFETY DEVICE.PARACHUTE FPC-500 Rack and pinion transport platform PT-450 4.5. Actions to take if safety device is activated The parachute is activated in case that the emergency lowering speed exceeds normal download speed of the hoist. This can only happen in the following cases:...
USER´S MANUAL Rack and pinion transport platform PT-450 5. MAINTENANCE OF THE MACHINE. WARNING: BEFORE PERFORMING ANY MAINTENANCE ACTION, TURN THE POWER OFF AND IF REQUIRED, BLOCK VERTICAL MOVEMENT AT LEAST 1.8 m. HEIGHT UNDER THE CAGE. MAINTENANCE TASKS MUST BE PERFORMED WITHOUT LOADS.
MAINTENANCE OF THE MACHINE Rack and pinion transport platform PT-450 5.2. PERIODIC Maintenance Schedule WARNING: IN CASE OF ELECTRICAL MALFUNCTION IN THE HOIST, DO NOT HANDLE ELECTRICAL EQUIPMENT. MAINTENANCE AND INSPECTION OF THE HOIST ONLY MUST BE PERFORMED BY AUTHORIZED Maintenance of the lift must be performed by the staff responsible for the machine and the results have to be recorded on the MAINTENANCE RECORD.
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USER´S MANUAL Rack and pinion transport platform PT-450 MECHANICAL CHECKING DIAGRAM REPLACE < 21 mm h < 3 mm ; H < 28 mm REPLACE MAST 2 TOOTH PINION ROLLER REPLACEMENT ROLLER REPLACEMENT M06 - 10 N·m M08 - 24 N·m M10 - 50 N·m...
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MAINTENANCE OF THE MACHINE Rack and pinion transport platform PT-450 ELECTRICAL AND GREASING CHECKING DIAGRAM EN CAJA DE BORNAS / INSIDE TERMINAL BOX 103 V-DC GEARMOTOR OIL LEVEL MOTOR BRAKE RECTIFIER TESTING Type: Synthetic; Quantity: 0,9 l. (WITH MACHINE WORKING) - PGLP ISO VG 220: -35°C.<...
USER´S MANUAL Rack and pinion transport platform PT-450 5.3. Instructions for troubleshooting Problem Probable cause Solution • Safety device activated • Check safety systems: Emergency stop (SE) Safety microswitch FCSeg. Hoist doesn´t run • Frequency inverter error (KA2) • Check frequency inverter (OUT OF SERVICE RED LIGHT ON) •...
MAINTENANCE OF THE MACHINE Rack and pinion transport platform PT-450 5.4. Maintenance record. According to the procedure specified in the user´s manual, the responsible for maintenance of the hoist should fill this table according to the frequency indicated, for the record of scheduled tasks.
MAINTENANCE OF THE MACHINE Rack and pinion transport platform PT-450 5.5 Trouble record TYPE OF FAILURE: ..............................Cause: ..................................Reparations performed: ....................................................................................................PARTS TO CHANGE Code Denomination Quantity Code Denomination Quantity ALBA authoriced technical person User ..................................
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USER´S MANUAL Rack and pinion transport platform PT-450 TYPE OF FAILURE: ..............................Cause: ..................................Reparations performed: ....................................................................................................PARTS TO CHANGE Code Denomination Quantity Code Denomination Quantity ALBA authoriced technical person User ..................................Place .................... Date ............TYPE OF FAILURE: ..............................
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MAINTENANCE OF THE MACHINE Rack and pinion transport platform PT-450 TYPE OF FAILURE: ..............................Cause: ..................................Reparations performed: ....................................................................................................PARTS TO CHANGE Code Denomination Quantity Code Denomination Quantity ALBA authoriced technical person User ..................................Place .................... Date ............
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Load weight control VK 3 instructions ENGLISH ULTIMA REVISIÓN: Febrero 2012...