Revision G: • TROUBLESHOOTING CRITERION OF MAIN PARTS has been corrected. [Expansion valve coil (LEV) in 12-4.] • Some descriptions have been modified. OBH767 REVISED EDITION-F is void. OUTDOOR UNIT No. OBH767 SERVICE MANUAL REVISED EDITION-G utilized Models MUZ-LN25VG MUZ-LN35VG MUZ-LN50VG MUZ-LN60VG MUZ-LN25VG2...
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Use the specified refrigerant only Never use any refrigerant other than that specified. Doing so may cause a burst, an explosion, or fire when the unit is being used, serviced, or disposed of. Correct refrigerant is specified in the manuals and on the spec labels provided with our products. We will not be held responsible for mechanical failure, system malfunction, unit breakdown or accidents caused by failure to follow the instructions.
SERVICING PRECAUTIONS FOR UNITS USING REFRIGERANT R32 Servicing precautions for units using refrigerant R32 WARNING This unit uses a flammable refrigerant. If refrigerant leaks and comes in contact with fire or heating part, it will create harmful gas and there is risk of fire. Do not use means to accelerate the defrosting process or to clean, other than those recommended by the manufacturer.
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5. Detection of Flammable Refrigerants Under no circumstances shall potential sources of ignition be used in the searching for or detection of refrigerant leaks. A halide torch (or any other detector using a naked flame) shall not be used. 6. Leak Detection Methods Electronic leak detectors may be used to detect refrigerant leaks but, in the case of flammable refrigerants, the sensitivity may not be adequate, or may need recalibration.
PART NAMES AND FUNCTIONS MUZ-LN25VG MUZ-LN25VG2 MUZ-LN35VG MUZ-LN35VG2 Air inlet (Back and side) Piping Air outlet Drain hose Drain outlet MUZ-LN50VG MUZ-LN50VG2 MUZ-LN60VG Air inlet Air inlet (Back and side) (back and side) Piping Piping Drain hose Air outlet Drain hose Air outlet Drain outlet Drain outlet...
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Specifications and rated conditions of main electric parts Model MUZ-LN25VG MUZ-LN35VG MUZ-LN50VG Item (C62, C63) 600 µF/ 620 µF 420 V Smoothing capacitor (C61, C62, C63) 600 µF/ 620 µF 420 V (DB61) 15 A 600 V 25 A 600 V Diode module (DB65) 25A 600V...
OUTLINES AND DIMENSIONS MUZ-LN25VG MUZ-LN35VG Unit: mm MUZ-LN25VG2 MUZ-LN35VG2 OBH767G...
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MUZ-LN50VG Unit: mm MUZ-LN50VG2 OBH767G...
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MUZ-LN60VG Unit: mm REQUIRED SPACE *1. 500 mm or more when front and sides of the unit are clear 417.5 Air in Air in Air out 2-holes 10 21 *2. When any 2 sides of left, right and rear of the unit are clear Service panel Liquid refrigerant pipe joint Refrigerant pipe (flared)
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Indoor unit Max. Height difference Max. Length Outdoor unit ADDITIONAL REFRIGERANT CHARGE (R32: g) Refrigerant piping length (one way) Outdoor unit Model precharged 9 m 10 m 11 m 12 m 13 m 14 m 15 m 16 m 17 m 18 m 19 m 20 m MUZ-LN25VG 1,000 MUZ-LN35VG...
PERFORMANCE CURVES MUZ-LN25VG MUZ-LN35VG MUZ-LN50VG MUZ-LN60VG MUZ-LN25VG2 MUZ-LN35VG2 MUZ-LN50VG2 MUZ-LN60VG2 The standard specifications apply only to the operation of the air conditioner under normal conditions. Since operating condi- tions vary according to the areas where these units are installed, the following information has been provided to clarify the operating characteristics of the air conditioner under the conditions indicated by the performance curve.
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9-1. CAPACITY AND INPUT CURVES Cooling capacity (at Rated frequency) 10.4 11.4 11.2 Indoor intake air Wet-bulb 10.5 10.3 temperature( ) Outdoor intake air Dry-bulb temperature(°C) Total input (Cooling : at Rated frequency Indoor intake air Wet-bulb temperature( ) Outdoor intake air Dry-bulb temperature (°C) Heating capacity (at Rated frequency) 14.5...
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9-2. CAPACITY AND INPUT CORRECTION BY OPERATIONAL FREQUENCY OF COMPRESSOR MUZ-LN25VG Correction of Cooling capacity Correction of Cooling input Correction of Heating capacity Correction of Heating input The operational frequency The operational frequency The operational frequency The operational frequency of compressor (Hz) of compressor (Hz) of compressor (Hz) of compressor (Hz)
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MUZ-LN50VG Correction of Heating capacity Correction of Heating input Correction of Cooling capacity Correction of Cooling input The operational frequency The operational frequency The operational frequency The operational frequency of compressor (Hz) of compressor (Hz) of compressor (Hz) of compressor (Hz) MUZ-LN50VG2 Correction of Heating capacity Correction of Heating input...
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9-4. OUTDOOR LOW PRESSURE AND OUTDOOR UNIT CURRENT COOL operation Dry-bulb temperature (°C) Relative humidity (%) Both indoor and outdoor unit are under the same temperature/ humidity condition. Operation: TEST RUN OPERATION (Refer to 8-3.) Outdoor low pressure MUZ-LN25VG MUZ-LN25VG2 (kgf/cm [Gauge])(MPa [Gauge]) (kgf/cm...
ACTUATOR CONTROL MUZ-LN25VG MUZ-LN35VG MUZ-LN50VG MUZ-LN60VG MUZ-LN25VG2 MUZ-LN35VG2 MUZ-LN50VG2 MUZ-LN60VG2 10-1. OUTDOOR FAN MOTOR CONTROL The fan motor turns ON/OFF, interlocking with the compressor. [ON] The fan motor turns ON 5 seconds before the compressor starts up. [OFF] The fan motor turns OFF 15 seconds after the compressor has stopped running. 5 seconds 15 seconds Compressor...
SERVICE FUNCTIONS MUZ-LN25VG MUZ-LN35VG MUZ-LN50VG MUZ-LN60VG MUZ-LN25VG2 MUZ-LN35VG2 MUZ-LN50VG2 MUZ-LN60VG2 11-1. CHANGE IN DEFROST SETTING Changing defrost finish temperature <JS> To change the defrost finish temperature, cut/solder the JS wire of the outdoor inverter P.C. board. (Refer to 12-6.1) Defrost finish temperature (°C) Jumper wire MUZ-LN25/35/50VG MUZ-LN60VG...
TROUBLESHOOTING MUZ-LN25VG MUZ-LN35VG MUZ-LN50VG MUZ-LN60VG MUZ-LN25VG2 MUZ-LN35VG2 MUZ-LN50VG2 MUZ-LN60VG2 12-1. CAUTIONS ON TROUBLESHOOTING 1. Before troubleshooting, check the following 1) Check the power supply voltage. 2) Check the indoor/outdoor connecting wire for miswiring. 2. Take care of the following during servicing 1) Before servicing the air conditioner, be sure to turn OFF the main unit first with the remote controller, and then after confirming the horizontal vane is closed, turn OFF the breaker and/or disconnect the power plug.
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12-2. FAILURE MODE RECALL FUNCTION Outline of the function This air conditioner can memorize the abnormal condition which has occurred once. Even though LED indication listed on the troubleshooting check table (12-3.) disappears, the memorized failure details can be recalled. 1.
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2. Flow chart of the detailed outdoor unit failure mode recall function Operational procedure The outdoor unit might be abnormal. Check if outdoor unit is abnormal according to the following procedures. Make sure that the remote controller is set to the failure mode recall function. 1.
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NOTE: Blinking patterns of this mode differ from the ones of 3. Outdoor unit failure recall mode table TROUBLESHOOTING CHECK TABLE (12-3.). Indoor/outdoor Outdoor unit POWER lamp Abnormal point LED indication unit failure Condition Remedy failure mode (Indoor unit) (Failure mode/protection) (Outdoor P.C.
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NOTE: Blinking patterns of this mode differ from the ones of TROUBLESHOOTING CHECK TABLE (12-3.). Indoor/outdoor Outdoor unit POWER lamp Abnormal point LED indication unit failure Condition Remedy failure mode (Indoor unit) (Failure mode/protection) (Outdoor P.C. board) mode recall recall function function 10-time blink Discharge temperature...
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12-3. TROUBLESHOOTING CHECK TABLE Abnormal point/ Con- Symptom LED indication Condition Remedy dition Outdoor unit 1-time blink every Outdoor power sys- Overcurrent protection cut-out operates 3 consecutive times • Reconnect connector of compres- does not op- 2.5 seconds within 1 minute after the compressor gets started. sor.
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Abnormal point/ Con- Symptom LED indication Condition Remedy dition MUZ-LN25/35 Outdoor unit Outside temperature When the outside temperature thermistor shorts or opens, • Refer to 12-5. Check of outdoor operates. thermistor protec- protective operation without that thermistor is performed. thermistors. 5-time blink tion 2.5 seconds OFF...
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12-4. TROUBLESHOOTING CRITERION OF MAIN PARTS MUZ-LN25VG MUZ-LN35VG MUZ-LN50VG MUZ-LN60VG MUZ-LN25VG2 MUZ-LN35VG2 MUZ-LN50VG2 MUZ-LN60VG2 Part name Check method and criterion Figure Defrost thermistor (RT61) Measure the resistance with a multimeter. Refer to 12-6. “Test point diagram and voltage”, 1. “Inverter P.C. Fin temperature board”, for the chart of thermistor.
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12-5. TROUBLESHOOTING FLOW A How to check inverter/compressor Disconnect the connector between the compressor and the power module (IC700). Check the voltage between terminals. See 12-5. “Check of open phase”. Replace the inverter P.C. board. Are the voltages balanced? Check the compressor. See 12-5.
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D Check of compressor winding ● Disconnect the connector between the compressor and the power module (IC700), and measure the resistance between the compressor terminals. <<Measurement point>> At 3 points BLK-WHT * Measure the resistance between the lead wires at 3 points. BLK-RED WHT-RED <<Judgement>>...
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G Check of outdoor thermistors Disconnect the connector of thermistor in the inverter P.C. board (see below table), and measure the resistance of thermistor. Replace the thermistor except RT64. Is the resistance of thermistor normal? When RT64 is abnormal, replace the inverter P.C. (Refer to 12-6.1.) board.
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H Check of R.V. coil MUZ-LN25/35/50VG MUZ-LN25/35/50VG2 * First of all, measure the resistance of R.V. coil to check if the coil is defective. Refer to 12-4. * In case CN721 is disconnected or R.V. coil is open, voltage is generated between the terminal pins of the connector although no signal is being transmitted to R.V.
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I Check of outdoor fan motor Disconnect the connectors CN931 and CN932 from the inverter P.C. board. Check the connection between the connector CN931 and CN932. Is the resistance between each ter- minal of outdoor fan motor normal? (Refer to 12-4.) Disconnect CN932 from the inverter P.C.
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J Check of power supply Disconnect the connector between the compressor and the power module (IC700). Turn ON power supply and Rectify indoor/outdoor press the emergency operation switch. connecting wire. Is there voltage 230 V AC Replace the indoor Does POWER lamp on the indoor between the indoor terminal electronic control P.C.
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MSZ-LN25/35VG K Check of LEV (Expansion valve) MSZ-LN50/60VG Turn ON the power supply. <Preparation of the remote controller> While pressing both Operation select button and TEMP button on the remote controller at the same time, press RESET button. First, release RESET button. Hold down the other 2 buttons for another 3 seconds.
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L Check of inverter P.C. board Check the outdoor fan motor. (Refer to 12-5. .) Is the fuse (F901) blown on the in- verter P.C. board? Check the connection of the connectors (CN931, CN932) of the outdoor fan motor. If the connection is poor, make it correct. Operate the outdoor unit by starting EMERGENCY OPERATION.
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M How to check miswiring and serial signal error Turn the power supply OFF. Is there rated voltage in the power supply? Check the power supply. Check for incorrect indoor-outdoor connecting wiring. Was the indoor unit ever connected to the Multi (MXZ) series and operated (turned on)? The connection information to the Multi series is stored in the indoor unit.
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N Check of the outdoor refrigerant circuit The operation has stopped to prevent the diesel explosion caused by air trapped in the refrigerant circuit. Close the stop Has the operation stopped during pump down? valve, and disconnect the power plug or turn the breaker OFF. CAUTION: Do not start the operation again to prevent hazards.
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O Check of compressor protector Disconnect the connector of compressor protector in the inverter P.C. board, and check the conduction of compressor protector. Operate the unit and Is the discharge temperature Is the compressor thermistor normal? Refer to 12-5. re-confirm if the protector conductive? “Check of outdoor thermistors”.
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P Electromagnetic noise enters into TV sets or radios Is the unit earthed? Earth the unit. Is the distance between the antennas Extend the distance between the antennas and and the indoor unit within 3 m, or is the the indoor unit, and/or the antennas and the distance between the antennas and the outdoor unit.
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12-6. TEST POINT DIAGRAM AND VOLTAGE 1. Inverter P.C. board MUZ-LN25VG MUZ-LN35VG MUZ-LN50VG MUZ-LN50VG2- Smoothing Smoothing Smoothing R.V. coil capacitor capacitor capacitor (CN721) DB61 Back side of unit (C63) (C62) 230 V AC (C61) 260 - 370 V DC Fuse (F701) (LN50) T3.15AL250V 230 VAC...
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MUZ-LN25VG2- MUZ-LN35VG2- R.V.coil Smoothing Smoothing (CN721) DB61 capacitor capacitor Back side of unit 230 V AC 260 - 370 V DC (C63) (C62) 230 V AC Fuse (F901) Fuse (F801) Fuse (F701) T3.15AL250V T3.15AL250V T3.15AL250V Fuse (F61) Fuse (F62) 25 A 250V 15 A 250 V Output to drive...
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MUZ-LN25VG2- MUZ-LN35VG2- MUZ-LN50VG2- R.V.coil Smoothing Smoothing Smoothing DB61 (CN721) capacitor capacitor capacitor Back side of unit 260 - 370 V DC 230 V AC (C61) (C62) (C63) Fuse (F801) 230 V AC Fuse (F701) T3.15AL250V T3.15AL250V Fuse (F62) 15 A 250 V Output to drive compressor...
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MUZ-LN60VG Jumper wire for pre-heat control setting (JK) LEV (CN724) Jumper wire for changing defrost setting (JS) Ambient temperature thermistor/RT65 (CN672) Heater (CN601) Outdoor heat exchanger 230 V AC temperature thermistor R.V. coil (CN602) /RT68 (CN671) 230 V AC Discharge temperature thermistor/RT62 (CN671) Defrost thermistor...
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MUZ-LN60VG2 Back side of unit Smoothing Smoothing Smoothing Output to drive Capacitor Capacitor Capacitor Fuse (F880) outdoor fan motor Heater (CN601) T3.15AL250V 230 V AC (CB1) (CB2) (CB3) (CN932) Fuse (F601) T3.15AL250V 230 V AC R.V. coil/ 21S4 (CN602) 230 V AC Fuse (F62) 15 A 250 V Fuse (F901)
DISASSEMBLY INSTRUCTIONS <Detaching method of the terminal with locking mechanism> The terminal which has the locking mechanism can be detached as shown below. There are following 2 types of the terminal with locking mechanism. The terminal without locking mechanism can be detached by pulling it out. Check the shape of the terminal before detaching.
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OPERATING PROCEDURE PHOTOS/FIGURES 2. Removing the inverter assembly and inverter P.C. Photo 4 Screw of the P.B. support board and the separator (1) Remove the cabinet and panels (refer to section 1). Screws of Screw of the heat sink (2) Disconnect the lead wire to the reactor and the following con- the terminal block support and the separator nectors:...
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OPERATING PROCEDURE PHOTOS/FIGURES 3. Removing R. V. coil Photo 7 (1) Remove the cabinet and panels (refer to section 1). Outdoor heat (2) Disconnect the following connectors: exchanger tempera- <Inverter P.C. board> ture thermistor CN721 (R.V. coil) (3) Remove the R.V. coil. Ambient tem- perature thermistor (Position refer to...
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OPERATING PROCEDURE PHOTOS/FIGURES 6. Removing the compressor and 4-way valve Photo 9 (1) Remove the cabinet and panels (refer to section 1). Discharge pipe Suction pipe brazed part brazed part (2) Remove the inverter assembly (refer to section 2). (3) Recover gas from the refrigerant circuit. NOTE: Recover gas from the pipes until the pressure gauge shows 0 kg/cm...
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13-2.MUZ-LN25VG2 - MUZ-LN35VG2 - NOTE: Turn OFF the power supply before disassembly. OPERATING PROCEDURE PHOTOS/FIGURES 1. Removing the cabinet Photo 1 Screws of (1) Remove the screws fixing the service panel. Screws of the top panel the top panel (2) Pull down the service panel and remove it. (3) Disconnect the power supply cord and indoor/outdoor connecting wire.
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OPERATING PROCEDURE PHOTOS/FIGURES 2. Removing the inverter assembly and inverter P.C. board Photo 4 (1) Remove the cabinet and panels. (Refer to section 1.) Screw of the P.B. support Screws of the terminal block (2) Disconnect the lead wire to the reactor and the following con- and the separator support and the back panel nectors:...
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OPERATING PROCEDURE PHOTOS/FIGURES 3. Removing R.V. coil Photo 7 (1) Remove the cabinet and panels. (Refer to section 1.) Outdoor heat (2) Disconnect the following connectors: exchanger tempera- <Inverter P.C. board> ture thermistor CN721 (R.V. coil) (3) Remove the R.V. coil. Ambient tem- perature thermistor (Position refer to...
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OPERATING PROCEDURE PHOTOS/FIGURES 6. Removing the compressor and 4-way valve Photo 9 (1) Remove the cabinet and panels. (Refer to section 1.) Compressor protector Discharge pipe Suction pipe (2) Remove the inverter assembly. (Refer to section 2.) brazed part brazed part (3) Recover gas from the refrigerant circuit.
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13-3. MUZ-LN50VG MUZ-LN50VG2 - NOTE: Turn OFF the power supply before disassembly. OPERATING PROCEDURE PHOTOS/FIGURES 1. Removing the cabinet Photo 1 Screws of the top panel (1) Remove the screws of the service panel. (2) Remove the screws of the top panel. (3) Remove the screw of the valve cover.
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OPERATING PROCEDURE PHOTOS/FIGURES 2. Removing the inverter assembly and inverter P.C. Photo 3 Screw of the P.B. support board and the separator (1) Remove the cabinet and panels (refer to section 1). (2) Disconnect the lead wire to the reactor and the following con- Screw of the heat sink nectors: support and the separator...
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OPERATING PROCEDURE PHOTOS/FIGURES 3. Removing R. V. coil Photo 6 (1) Remove the cabinet and panels (refer to section 1). Screw of the R.V. coil (2) Disconnect the following connectors: <Inverter P.C. board> CN721 (R.V. coil) (3) Remove the R.V. coil. Discharge temperature thermistor Outdoor heat Photo 7...
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OPERATING PROCEDURE PHOTOS/FIGURES 6. Removing the compressor and 4-way valve Photo 9 (1) Remove the cabinet and panels (refer to section 1). Discharge pipe Suction pipe (2) Remove the inverter assembly (refer to section 2). brazed part brazed part (3) Recover gas from the refrigerant circuit. NOTE: Recover gas from the pipes until the pressure gauge shows 0 kg/cm...
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13-4. MUZ-LN50VG2 - NOTE: Turn OFF the power supply before disassembly. OPERATING PROCEDURE PHOTOS/FIGURES 1. Removing the cabinet Photo 1 Screws of the top panel (1) Remove the screws of the service panel. (2) Remove the screws of the top panel. (3) Remove the screw of the valve cover.
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OPERATING PROCEDURE PHOTOS/FIGURES 2. Removing the inverter assembly and inverter P.C. board Photo 3 (1) Remove the cabinet and panels (refer to section 1). Screw of the heat sink Screw of the P.B. support (2) Disconnect the lead wire to the reactor and the following support and the separator and the separator connectors:...
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OPERATING PROCEDURE PHOTOS/FIGURES * Connection procedure when attaching the inverter P.C. Photo 5 board (Photo 5) Lead wires of Lead wires of the heat Lead wires of 1. Connect the lead wires of the heat exchanger temperature the ambient exchanger temperature, the expansion thermistor, the defrost thermistor and discharge tempera- temperature...
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OPERATING PROCEDURE PHOTOS/FIGURES 3. Removing R. V. coil Photo 6 (1) Remove the cabinet and panels (refer to section 1). Screw of the (2) Disconnect the following connectors: R.V. coil <Inverter P.C. board> Discharge CN721 (R.V. coil) temperature (3) Remove the R.V. coil. thermistor Compressor protector...
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OPERATING PROCEDURE PHOTOS/FIGURES 6. Removing the compressor and 4-way valve Photo 9 (1) Remove the cabinet and panels (refer to section 1). Discharge pipe Suction pipe (2) Remove the inverter assembly (refer to section 2). brazed part brazed part (3) Recover gas from the refrigerant circuit. NOTE: Recover gas from the pipes until the pressure gauge shows 0 kg/cm...
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13-5. MUZ-LN60VG NOTE: Turn OFF the power supply before disassembly. OPERATING PROCEDURE PHOTOS/FIGURES 1. Removing the cabinet Photo 1 (1) Remove the screws of the service panel. Screws of the top panel (2) Remove the screws of the top panel. (3) Remove the screw of the valve cover.
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OPERATING PROCEDURE PHOTOS/FIGURES 2. Removing the inverter assembly and inverter P.C. Photo 3 Screws of the relay panel board Inverter P.C board (1) Remove the cabinet and the service panel (refer to section 1). (2) Disconnect the lead wire to the reactor and the following connectors: <Inverter P.C.
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OPERATING PROCEDURE PHOTOS/FIGURES 3. Removing R.V. coil Photo 5 Screw of the R.V. coil (1) Remove the cabinet and panels. (Refer to 1.) (2) Disconnect the following connector: <Inverter P.C. board> CN602 (R.V. coil) (3) Remove the R.V. coil. Brazed parts of 4-way valve 4.
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OPERATING PROCEDURE PHOTOS/FIGURES 5. Removing outdoor fan motor Photo 7 (1) Remove the top panel, cabinet and service panel (refer to Propeller fan section1). (2) Disconnect the following connectors: <Inverter P.C. board> Propeller fan CN931, CN932 (Fan motor) (3) Remove the propeller fan nut. (4) Remove the propeller fan.
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13-6. MUZ-LN60VG2 NOTE: Turn OFF the power supply before disassembly. OPERATING PROCEDURE PHOTOS/FIGURES 1. Removing the cabinet Photo 1 (1) Remove the screws of the service panel. (2) Remove the screws of the top panel. Screws of the top panel (3) Remove the screw of the valve cover.
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OPERATING PROCEDURE PHOTOS/FIGURES 2. Removing the inverter assembly and inverter P.C. Photo 3 board Screw of the heat sink Lead wires of the (1) Remove the cabinet and panels. (Refer to section 1.) support and the separator reactor (2) Disconnect the lead wire to the reactor and the following connectors: <Inverter P.C.
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OPERATING PROCEDURE PHOTOS/FIGURES Photo 5 Connection procedure when attaching the inverter P.C. board (Photo 6, 7) 1. Attach the heat sink support to the P.C. board support. 2. Hook the lead wires of the compressor, the reactor and the P.C. board to each hooks on the heat sink support as shown Photo 7.
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OPERATING PROCEDURE PHOTOS/FIGURES 3. Removing the discharge temperature thermistor, Photo 8 Outdoor heat exchanger defrost thermistor, outdoor heat exchanger tempera- temperature thermistor ture thermistor and ambient temperature thermistor (1) Remove the cabinet and panels. (Refer to section 1.) (2) Disconnect the lead wire to the reactor and the following connectors: <Inverter P.C.
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OPERATING PROCEDURE PHOTOS/FIGURES 5. Removing the compressor and 4-way valve Photo 10 (1) Remove the top panel, cabinet and service panel. (Refer to Brazed part of Brazed part of section 1.) the discharge pipe the suction pipe (2) Remove the back panel. (Refer to section 1.) (3) Remove the inverter assembly.