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4.
1
HANDLEBAR
C.
Inspection
l.
Inspect the throttle, clutch,
and
front brake
cable
for
damages to the housing and
inner
cable,
also check to see that the cable is
operating
smoothly.
Apply
grease before reassembly.
2.
Check the operation of
the throttle
grip
;
make sure that the action of the grip
is
smooth
through
the entire range.
3.
Inspect the hand lever
operation for
lightness.
4.
Inspect
the
handle pipe for twist, bends
or
other dameges.
5.
Inspect the switches on the handle for proper
operation and also the lead
wires
for breaks
and frayed covering.
D.
Reassembly
1.
Route
the
electrical
leads
from
the
handle
bar
through the center hole in
the
top bridge
and
mount the
handle on
the top bridge.
Fix
in
place
with
the handbar holder and lock
with
the
8mm bolts.
2.
Connect
the
throttle
cable to
the
throttle grip
and adjust the play with
the
nut
@.
(Fig.
4.
8)
3.
Connect the clutch cable to the left hand
lever and the front brake cable to
the
right
hand
lever.
The adjustment of
the
clutch cable
is made at the crankcase, whereas, the adjustment
for the front brake is made with nut " a" and
"b"
at the lower end of the front brake cable.
(Fig.
4.
9
)
4.
Joint the electrical leads from the handle bar
at the headlight case and then mount the head-
light
unit and the headlight
rim.
(Fig.
4.
10)
Fig. 4. 8
Throttle
cab
le
play
adiustment
CD
Throttle cable
®
Thrott le
cab
le adiuster
@
Lack
nut
Fig
.
4. 9
Front brake adjustment
Fig.
4.
l O
Joint the electrical
leads
CD
Leads
conectors
®
Head light
69
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