Genuine Parts; Special Tools; Preparation For Storage; Preparation After Storage - Toro 500 EFI Service Manual

Genuine Parts

When replacement of parts is necessary, use only genuine
Toro parts. They are precision-made to ensure high quality
and correct fit. Refer to the appropriate Illustrated Parts Man-
ual for the correct part number, quantity, and description.

Special Tools

A number of special tools must be available to the techni-
cian when performing service procedures in this manual.
Refer to the current Special Tools Catalog for the appro-
priate tool description.
Description
Crankcase Separator/Crankshaft Remover
Gear Case Seal Installer Tool
Magneto Rotor Remover Set
Valve Clearance Adjuster
Driven Clutch Holder
Clutch Cover Seal Installation Tool
Slide Hammer 6 mm Adapter
Spanner Wrench
Fuel Pressure Tester Kit
CVT Pulley Holder

NOTE: Special tools are available from the Toro Ser-
vice Department.

Preparation For Storage

CAUTION
Prior to storing the vehicle, it must be properly serviced
to prevent rusting and component deterioration.
1. Clean the seat cushions with a damp cloth and allow
to dry.
2. Clean the vehicle thoroughly by washing dirt, oil,
grass, and other foreign matter from the entire vehi-
cle. Allow the vehicle to dry thoroughly. DO NOT
get water into any part of the engine or air intake.
3. Either drain the gas tank or add a fuel stabilizer to the
gas in the gas tank.
4. Clean the interior of the air filter housing.
5. Plug the hole in the exhaust system with a clean cloth.
6. Apply light oil to the upper steering shaft bushing
and plungers of the shock absorbers.
7. Tighten all nuts, bolts, cap screws, and screws. Make sure
rivets holding components together are tight. Replace all
loose rivets. Care must be taken that all calibrated nuts,
cap screws, and bolts are tightened to specifications.
6
8. Fill the cooling system to the bottom of the stand
pipe in the radiator neck with properly mixed cool-
ant.
9. Disconnect the battery cables (negative cable first);
then remove the battery, clean the battery posts and
cables, and store in a clean, dry area.

NOTE: For storage, use a battery maintainer or
make sure the battery is fully charged (see Battery
section in this manual).
10. Store the vehicle indoors in a level position.
Avoid storing outside in direct sunlight and avoid using
a plastic cover as moisture will collect on the vehicle
causing rusting.
p/n
132-3161
132-3162
132-3164
132-3165
Taking this vehicle out of storage and correctly preparing
132-3166
it will assure many miles and hours of trouble-free riding.
132-3167
Toro recommends the following procedure.
132-3168
132-3188
1. Clean the vehicle thoroughly.
132-3198
2. Clean the engine. Remove the cloth from the exhaust
132-3180
system.
3. Check all control wires and cables for signs of wear
or fraying. Replace if necessary.
4. Change the engine/transmission oil and filter.
5. Check the coolant level and add properly mixed
coolant as necessary.
6. Charge the battery; then install. Connect the battery
cables making sure to connect the positive cable first.
Before installing the battery, make sure the ignition
switch is in the OFF position.
7. Check the entire brake systems (fluid level, pads,
etc.), all controls, headlights, taillight, brakelight,
and headlight aim; adjust or replace if necessary.
8. Check the tire pressure. Inflate to recommended
pressure as necessary.
9. Tighten all nuts, bolts, cap screws, and screws mak-
ing sure all calibrated nuts, cap screws, and bolts are
tightened to specifications.
10. Make sure the steering moves freely and does not
bind.
11. Check the spark plug. Clean or replace as necessary.
CAUTION
Preparation After
Storage
CAUTION