Bryant 619BAB Installation Instructions Manual

Air handler unit ductless system

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619BAB
Air Handler Unit Ductless System
Sizes 18 to 60
Fig. 1 -Air Handler
NOTE: Read the entire instruction manual before starting the
installation.

TABLE OF CONTENTS

SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
HEATER PACKAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
INSTALLATION REQUIREMENTS. . . . . . . . . . . . . . . . . . . . . . . . 4
INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Step 1 - Check Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Step 2 - Mount Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Step 3 - Mount Electric Heater (Optional) . . . . . . . . . . . . . . . . . . . . 10
Step 4 - Installing Ductwork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Step 5 - Condensate Drains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Step 6 - Refrigerant Piping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Step 7 - Evacuate Coil and Tubing System . . . . . . . . . . . . . . . . . . . 19
Step 8 - Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
INDOOR UNIT WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
WIRING REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
ELECTRICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
CONNECTION DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
SPECIFIC WIRING METHOD. . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
TEST RUN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
SYSTEM CHECKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
START-UP PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Installation Instructions
A220687
PAGE
Specifications subject to change without notice.

SAFETY CONSIDERATIONS

Improper installation, adjustment, alteration, service, maintenance, or
use can cause explosion, fire, electrical shock, or other conditions
which may cause death, personal injury or property damage. Consult a
qualified installer, service agency, or your distributor or branch for
information or assistance. The qualified installer or agency must use
factory-authorized kits or accessories when modifying this product.
Refer to the individual instructions packaged with kits or accessories
when installing.
Follow all safety codes. Wear safety glasses, protective clothing and
work gloves. Have a fire extinguisher available. Read these
instructions thoroughly and follow all warnings or cautions included
in the literature and attached to the unit. Consult the local building
codes and the current editions of the National Electrical Code (NEC)
NFPA 70.
In Canada, refer to the current editions of the Canadian Electrical
Code CSA C22.2 No. 60335-2-40. Recognize safety information.
This is the safety-alert symbol
unit and in instruction manuals, be of the potential for personal injury.
Understand the signal words DANGER, WARNING, and
CAUTION. These words are used with the safety-alert symbol.
DANGER identifies the most serious hazards which will result in
severe personal injury or death. WARNING signifies hazards which
could result in personal injury or death. CAUTION is used to identify
unsafe practices which may result in minor personal injury or product
and property damage. NOTE is used to highlight suggestions which
will result in enhanced installation, reliability, or operation.
WARNING
ELECTRICAL OPERATION HAZARD
Failure to follow this warning could result in personal injury or
death. Before installing or servicing the unit, always turn off all
power to the unit. There may be more than one disconnect switch.
Turn off accessory heater power if applicable. Lock out and tag the
switch with a suitable warning label.
CAUTION
CUT HAZARD
Failure to follow this caution may result in personal injury. Sheet
metal parts may have sharp edges or burrs. Use care and wear
appropriate protective clothing and gloves when handling parts.
. When you see this symbol on the

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Summary of Contents for Bryant 619BAB

  • Page 1: Table Of Contents

    619BAB Air Handler Unit Ductless System Sizes 18 to 60 Installation Instructions SAFETY CONSIDERATIONS Improper installation, adjustment, alteration, service, maintenance, or use can cause explosion, fire, electrical shock, or other conditions which may cause death, personal injury or property damage. Consult a qualified installer, service agency, or your distributor or branch for information or assistance.
  • Page 2: Introduction

    619BAB: Installation Instructions INTRODUCTION ACCESSORIES The system is shipped with the following accessories (see Table 2). Use The Air Handler models are R-410A Fan Coils designed for all of the installation parts and accessories to install the system. Improper installation flexibility allowing multi-position installation up-flow, installation may result in water leakage, electrical shock and fire, or cause down-flow, horizontal right and horizontal left.
  • Page 3: Dimensions

    619BAB: Installation Instructions DIMENSIONS Duct Dimensions Duct Dimensions A220787 Fig. 4 —Dimensions Table 3 — Model A (For North America Models) Model (Btu/h) Inch Inch Inch 18-24K 406.4 25.4 30-48K 19-1/2 495.3 25.4 584.2 25.4 Unit: Inch/mm) A220850 Fig. 5 — Recommended Filter Size Table 4 —...
  • Page 4: Installation Requirements

    619BAB: Installation Instructions INSTALLATION REQUIREMENTS Review the following information before installing the unit: WARNING • Do not install the indoor units near a direct source of heat such as direct sunlight or a heating appliance. • Allow sufficient space for airflow and unit servicing. See Fig. 6 — on...
  • Page 5: Step 2 - Mount Unit

    619BAB: Installation Instructions Step 2 - Mount Unit A. Upflow or Horizontal-Left Installation The unit can stand or lie on the floor, or hang from a ceiling or a wall. The units can be installed in a vertical Upflow or horizontal (left) Allow space for wiring, piping, and servicing the unit.
  • Page 6 619BAB: Installation Instructions B. Downflow or Horizontal-Right Installation For the Horizontal Right installation and the Vertical Downflow 3. Remove the evaporator cover plate. installation, the direction of the evaporator should be changed and the drain pan should be removed first.
  • Page 7 619BAB: Installation Instructions 5. Remove the T1, T2 temperature sensor wire ties. 7. Adjust the mounting parts positions. A220779 Fig. 17 — Adjust the Mounting Parts Position 8. Reinstall the evaporator and drain pan. A220777 Fig. 15 — Remove the T1, T2 Temperature Sensor 6.
  • Page 8 619BAB: Installation Instructions 9. Reinstall the T1, T2 temperature sensor plug and tie up the 10. The evaporator is assembled in place. temperature sensor wires. NOTE: The wire body needs to pass through the wire groove from the water receiving tray and be placed firmly on the hook of the water receiving tray hook.
  • Page 9 619BAB: Installation Instructions 13. Reassemble the upper cover. VERTICAL DOWNFLOW Figure is an illustration for the air handler’s vertical downflow. A220784 Fig. 22 —Reassemble the upper cover 14. Reinstall the filter and the filter cover plate. A220788 Fig. 24 — Downflow Illustration A220789 Fig.
  • Page 10: Step 3 - Mount Electric Heater (Optional)

    619BAB: Installation Instructions Step 3 - Mount Electric Heater (Optional) INSTALLATION REQUIREMENTS NOTE: Installation of Auxiliary Electric Heat Module should be Table 6 — Accessories completed before installing the discharge ductwork to insure proper alignment of the inside support brackets.
  • Page 11 619BAB: Installation Instructions ELECTRIC AUXILIARY HEAT MODULE INSTALLATION AND WIRING 1. Remove the upper cover and use professional tools to remove the 2. Remove the terminal block and power cord. upper cover knock-outs. 3. Loosen the screws. 4. Remove the electric auxiliary heating cover.
  • Page 12 619BAB: Installation Instructions 6. Tighten the screws. 7. Wiring according to the wiring template. 8. Install the upper cover. 9. Install the waterproof case. A220795 Fig. 29 — Tighten the Screws A220796 Fig. 30 — Wiring According to the Wiring Template After the electric heating wiring is connected and before powering on: •...
  • Page 13 619BAB: Installation Instructions ELECTRIC AUXILIARY HEATING WIRING DIAGRAM A220797 Fig. 31 — Electric Auxiliary Heating Wiring Diagram Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
  • Page 14 619BAB: Installation Instructions ELECTRIC AUXILIARY HEATING WIRING DIAGRAM (CONT) A220798 Fig. 32 —Electric Auxiliary Heating Wiring Diagram Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
  • Page 15: Step 4 - Installing Ductwork

    619BAB: Installation Instructions Step 4 - Installing Ductwork Table 8 — Specifications No. of Connect the supply-air duct over the outside of the 3/4in (19 mm) flanges No. of No. of No. of Power Cord provided on the supply-air opening. Secure the duct to the flange, using...
  • Page 16: Step 5 - Condensate Drains

    619BAB: Installation Instructions Step 5 - Condensate Drains NOTE: Horizontal runs must also have a drain trap installed ahead of the horizontal run to eliminate air trapping. The drainpipe is used to drain water away from the unit. Improper installation may cause unit and property damage.
  • Page 17: Step 6 - Refrigerant Piping

    619BAB: Installation Instructions Step 6 - Refrigerant Piping IMPORTANT: Both refrigerant lines must be insulated separately. 90° • The minimum refrigerant line length between the indoor and Oblique Rough Warped outdoor units is 10 ft. (3 m). • Table 9 lists the pipe sizes for the indoor unit. Refer to the outdoor unit’s installation instructions for the additional allowed piping...
  • Page 18 619BAB: Installation Instructions NOTE: Use both a backup wrench and a torque wrench when connecting or disconnecting pipes to or from the unit. Flare block Pipe A220808 Fig. 41 —Flare Block Place the flaring tool onto the form. g. Turn the handle of the flaring tool clockwise until the pipe is fully A220813 flared.
  • Page 19: Step 7 - Evacuate Coil And Tubing System

    619BAB: Installation Instructions Step 7 - Evacuate Coil and Tubing System Evacuation Evacuation of the system removes air or nitrogen (non-condensables) as well CAUTION as moisture. A proper vacuum will assure a tight, dry system before charging with refrigerant. The two methods used to evacuate a system are the deep vacuum method and the triple vacuum method.
  • Page 20: Step 8 - Electrical Connections

    619BAB: Installation Instructions Step 8 - Electrical Connections INDOOR UNIT WIRING Use the following steps to wire the indoor unit. Before proceeding with electrical connections, make certain that the supply voltage, frequency, phase, and ampacity are as specified on the NOTE: Wiring in this section is for the base unit ONLY.
  • Page 21: Wiring Requirements

    619BAB: Installation Instructions WIRING REQUIREMENTS Size all wires per the NEC (National Electrical Code) or CEC (Canadian CAUTION Electrical Code) and local codes. Use the electrical data from the outdoor unit (MCA - minimum circuit amps and MOCP - maximum over current protection), to correctly size the wires and the disconnect fuse or breakers respectively.
  • Page 22: Electrical Data

    619BAB: Installation Instructions ELECTRICAL DATA Table 13 — Electrical Data INDOOR FAN MAX FUSE CB AMP UNIT SIZE V-PH-HZ 0.33 0.33 0.50 Refer to outdoor unit installation instructions – 208-230/1/60 0.50 Indoor unit powered by the outdoor unit 0.75 286.5...
  • Page 23: Specific Wiring Method

    619BAB: Installation Instructions SPECIFIC WIRING METHOD CONNECTION METHOD A Optional Function Wiring Refer to the wiring method of the internal and external machine communication and wired controller as follows: A220830 Fig. 57 — Connection Method (18K-36K) Residential Control Board Units A220837 Fig.
  • Page 24 619BAB: Installation Instructions The Fault Warning 54-1 DIP Switch Disconnect then short-circuit to achieve partition, control or dehumidification. Dehumidification control requires a indirect humidifier at DH and R. Set 54-1 to OFF. When the humidity rises and exceeds the set value of the humidifier, the...
  • Page 25 619BAB: Installation Instructions DIP SWITCH DEFINITIONS This dip switch group mainly controls the opening form of the electric auxiliary heat. •SW2-1: This dial code can control the temperature difference when the electric heating is turned on. OFF: 4°F(2°C), default; ON: 2°F(1°C), 3-level temperature setting, consistent with user thermostat...
  • Page 26 619BAB: Installation Instructions Table 15 — Air Volume 000 Setting MODEL 001 Air Volume (CFM) 010 Air Volume (CFM) 011 Air Volume (CFM) (Default) Air Volume 10KW 10KW, 8KW 15KW 15KW, 8K 10KW, 8KW 1100 1040 15KW 15KW, 10KW 10KW, 8KW...
  • Page 27 619BAB: Installation Instructions Table 16 — High, Medium, Low Air Volume Parameters The PWM Static Air volume The PWM Static Air volume The PWM Static Air volume The PWM Static Air volume The PWM Static Air volume The PWM Static...
  • Page 28: Fan Performances At Varying Static Pressures

    619BAB: Installation Instructions FAN PERFORMANCES AT VARYING STATIC PRESSURES A220845 Fig. 67 — Fan Performance - 18K A220847 Fig. 70 — Fan Performance - 36K A220846 Fig. 68 — Fan Performance - 24K A220848 Fig. 71 —Fan Performance - 48K A220906 Fig.
  • Page 29: Test Run

    619BAB: Installation Instructions TEST RUN SYSTEM CHECKS 1. Conceal the tubing where possible. BEFORE THE TEST RUN 2. Ensure the drain tube slopes downward along its entire length. A test run must be performed after the entire system has been completely 3.
  • Page 30: Troubleshooting

    619BAB: Installation Instructions TROUBLESHOOTING For ease of service, the systems are equipped with diagnostic code display LEDs on some outdoor units. The outdoor diagnostic display consists of two LEDs (red and green) on the outdoor unit board and is limited to a few errors. The indoor diagnostic display is a digital readout on the display panel. If possible, always check the diagnostic codes displayed on the indoor unit first before consulting a service technician.

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