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Operating, servicing, and maintaining this equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, and wear gloves or wash your hands frequently when servicing this equipment. For more information go to www.P65warnings.ca.gov.
DISCLAIMERS
All information, illustrations, and specifications in this manual were in effect at the time of publishing. The illustrations used in this manual are intended as representative reference views only. We reserve the right to make any specification or design change without notice.
ALL RIGHTS RESERVED
All rights reserved. No reproduction allowed in any form without written permission from Westinghouse Outdoor Power Equipment, LLC.
Read this manual before using or performing maintenance on this product. Failure to follow the instructions and safety precautions in this manual can result in serious injury or death.
SAVE THESE INSTRUCTIONS
Running Watts: | 7500 |
Peak Watts: | 9500 |
Rated Voltage: | 120/240V |
Rated frequency: | 60 Hz @ 3600 RPM |
Phase: | Single phase |
Total Harmonic Distortion: | ≤ 23% |
Engine Displacement: | 420 cc |
Starting Type: | Recoil, Electric Start, Remote |
Fuel Capacity: | 6.6 Gallons (25 Liters) |
Fuel Type: | 87–93 octane* |
Oil Capacity: | 1.16 Quart (1.1 Liter) |
Oil Type: | SAE 10W-30 |
Spark Plug: | F7TC |
Spark Plug Gap: | 0.024 – 0.032 in. (0.60 – 0.80 mm) |
Valve Intake Clearance: | 0.0031 – 0.0047 in. (0.08 – 0.12 mm) |
Valve Exhaust Clearance: | 0.0051 – 0.0067 in. (0.13 – 0.17 mm) |
AC Grounding System: | Neutral bonded to frame |
Voltage Regulator: | AVR |
Alternator Type: | Brushed |
Maximum Ambient Temperature: | 104°F (40°C) |
Certifications: |
|
*Ethanol content of 10% or less. DO NOT use E15 or E85.
NOTICE
This product is designed and rated for continuous operation at ambient temperatures up to 104°F (40°C). If needed, this product can be operated at temperatures ranging from 5°F (15°C)–122°F (50°C) for short periods. If the product is exposed to temperatures outside of this range during storage, it should be brought back within this range before operation. This product must ALWAYS be operated outdoors in a well-ventilated area and far away from doors, windows, and other vents.
Maximum wattage and current are subject to and limited by such factors as fuel BTU content, ambient temperature, altitude, engine conditions, etc. Maximum power decreases about 3.5% for each 1,000 feet above sea level, and will also decrease about 1% for each 10°F (6°C) above 60°F (16°C) ambient temperature.
The words DANGER, WARNING, CAUTION, and NOTICE are used throughout this manual to highlight important information. Make sure that the meanings of this safety information is known to all who operate, perform maintenance on, or are near the generator.
This safety alert symbol appears with most safety statements. It means attention, become alert, your safety is involved! Please read and abide by the message that follows the safety alerts symbol.
Indicates a hazardous situation which, if not avoided, will result in death or serious injury.
Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE
Indicates a situation which can cause damage to the generator, personal property, and/or the environment, or cause the equipment to operate improperly.
Note: Indicates a procedure, practice or condition that should be followed for the generator to function in the manner intended.
Follow all safety information contained in this manual and on the generator.
Symbol | Description |
Safety Alert Symbol | |
Electrocution Hazard | |
Asphyxiation Hazard | |
Burn Hazard. DO NOT touch hot surfaces. | |
Electrical Shock Hazard | |
Fire Hazard | |
Maintain Safe Distance | |
Lifting Hazard | |
Read Manufacturer's Instructions | |
DO NOT Operate in Wet Conditions |
Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide. This is a poison you cannot see or smell.
NEVER use inside a home or garage, EVEN IF doors and windows are open.
Only use OUTSIDE and far away from windows, doors, and vents.
CORRECT USAGE
Example location to reduce risk of carbon monoxide poisoning ONLY use outside and downwind, far away from windows, doors and vents. Direct exhaust away from occupied spaces
INCORRECT USAGE
Do not operate in any of the following locations:
Near any door, window, or vent
NOTICE
Install battery-powered carbon monoxide detectors or plug-in carbon monoxide detectors with battery back-up in living areas.
Fire and electrocution hazard. DO NOT connect to a building's electrical system unless the generator and transfer switch have been properly installed and the electrical output has been verified by a qualified electrician. The connection must isolate the generator power from utility power and must comply with all applicable laws and electrical codes.
Electrocution hazard. NEVER use the generator in a location that is wet or damp. NEVER expose the generator to rain, snow, water spray, or standing water while in use. Protect the generator from all hazardous weather conditions. Moisture or ice can cause a short circuit or other malfunction in the electrical circuit.
Fire and explosion hazard. Gasoline and LPG/propane are highly explosive and flammable and can cause severe burns or death.
When starting the generator:
When transporting or servicing the generator:
When storing the generator:
a.
b.
Voltage: Displays current voltage output. | Frequency (Hz): Displays power output frequency in Hertz. | Lifetime Hours: Displays the lifetime run hours. | Run Time/Maintenance: Displays current run time. Resets to zero when shut down. Maintenance reminder displayed when required. |
Push the Mode button to cycle through the data display modes.
Weight hazard. ALWAYS have assistance when lifting the generator.
CARTON CONTENTS
Wheel and mounting foot components
If any parts are missing, contact our service team at service@wpowereq.com or call 1-855-944-3571.
NOTICE
Assembling the generator will require lifting the unit on one side. Install the mounting feet and wheel before adding fuel or oil.
Note: The wheels are only intended for hand transport. The wheels are not suitable for towing the generator either on or off-road.
NOTICE
THIS GENERATOR HAS BEEN SHIPPED WITHOUT OIL. DO NOT attempt to crank or start engine before it has been properly serviced with recommended oil. Failure to add engine oil before starting will result in serious engine damage.
NOTICE
Use of 2-stroke/cycle oil or other unapproved oil types can cause severe engine damage that is not covered under warranty.
The included, recommended oil type for typical use is 10W-30 engine oil. If running the generator in extreme temperatures, refer to the following chart.
Fire and explosion hazard. NEVER use a gasoline container, gasoline tank, propane connector hose, propane tanks, or any other fuel item that is broken, cut, torn or damaged.
Fire and explosion hazard. DO NOT overfill fuel tank. Fill only to the red fill ring located in the in-tank fuel screen filter. Overfilling may cause fuel to spill onto engine causing a fire or explosion hazard.
Fire and explosion hazard. NEVER refuel the generator while the engine is running. ALWAYS turn the engine off and allow the generator to cool for two minutes before refueling.
NOTICE
DO NOT use E15 or E85 fuel in this product. Engine or equipment damage caused by stale fuel or the use of unapproved fuels (such as E15 or E85 ethanol blends) is not covered by warranty. Only use unleaded gasoline containing up to 10% ethanol.
Adding a fuel stabilizer (not included) extends the usable life of fuel and helps prevent deposits from forming that can clog the fuel system. Follow the manufacturer's instructions for use.
ALWAYS mix the correct amount of fuel stabilizer to gasoline in an approved gasoline container before fueling the generator. Run the generator for five minutes to allow the stabilizer to treat the entire fuel system.
NOTICE
Only fill the tank from an approved gasoline container. Make sure the gasoline container is internally clean and in good condition to prevent fuel system contamination.
NOTICE
Fuel can damage paint and plastic. Use caution when filling the fuel tank. Damage caused by spilled fuel is not covered under warranty.
NOTICE
Clean the fuel screen filter of debris before and after each fueling. Remove the fuel screen filter by slightly compressing it while removing it from the fuel tank.
A quick-connect battery plug is pre-installed on the battery. Remove the cable tie securing the plugs then push firmly to connect them.
Note: The generator is equipped with a battery charging feature. Once the engine is running, a small charge will slowly recharge the battery.
Read and understand all safety information before starting the generator.
Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide. This is a poison you cannot see or smell.
NEVER use inside a home or garage, EVEN IF doors and windows are open.
Only use OUTSIDE and far away from windows, doors, and vents.
NEVER operate the generator inside any building, including garages, basements, crawlspaces, sheds, enclosure, or compartment, including the generator compartment of a recreational vehicle.
Electrocution hazard. NEVER use the generator in a location that is wet or damp. NEVER expose the generator to rain, snow, water spray, or standing water while in use. Protect the generator from all hazardous weather conditions. Moisture or ice can cause a short circuit or other malfunction in the electrical circuit. Using a generator or electrical appliance in wet conditions, such as rain or snow, or near a pool or sprinkler system, or when your hands are wet, could result in electrocution
Fire hazard. Only operate the generator on a solid, level surface. Operating the generator on a surface with loose material such as sand or grass clippings can cause debris to be ingested by the generator that could block cooling vents or the air intake system. Allow the generator to cool for 30 minutes before transport or storage.
The generator should be on a flat, level surface at all times (Even while not in operation). The generator must have at least 5 ft. (1.5 m) of clearance from all combustible material.
DO NOT operate the generator in the back of a SUV, camper, trailer, truck bed (regular, flat, or otherwise), under stairs, next to walls or buildings, or in any other location that will not allow for adequate cooling of the generator and/or the muffler. DO NOT contain generators during operation.
Asphyxiation hazard. Place the generator in a wellventilated area. DO NOT place the generator near vents or intakes where exhaust fumes could be drawn into occupied or confined spaces. Carefully consider wind and air currents when positioning the generator.
Shock hazard. Failure to properly ground the generator can result in electric shock.
NOTICE
Only use grounded 3-prong extension cords, tools, and appliances, or double-insulated tools and appliances.
The generator neutral is bonded to the frame. There is a permanent conductor between the generator (stator wire) and the frame. If this generator will be used only with cord and plug equipment connected to the receptacles mounted on the generator, National Electric Code does not require that the unit be grounded. However, other methods of using the generator may require grounding to reduce the risk of shock or electrocution.
Before using the ground terminal, consult a qualified electrician, electrical inspector, or local agency having jurisdiction for local codes or ordinances that apply to the intended use of the generator.
Removing the bonded neutral disables the GFCI protection from the 5-20R receptacles. The bonded neutral should only be removed under specific circumstances. Consult a qualified electrician to determine if your situation requires disconnecting the bonded neutral.
Apply a new "NEUTRAL UNBONDED" Label over the "NEUTRAL BONDED TO FRAME" label on the front of the control panel.
Engine power is reduced the higher you operate above sea level. Output will be reduced approximately 3.5% for every 1000 feet of increased altitude from sea level.
High altitude adjustment is required for operation at altitudes over 5,000 ft. (1524 m). Operation without this adjustment will cause decreased performance, increased fuel consumption, and increased emissions.
NOTICE
DO NOT operate the generator at altitudes below 2,000 ft. (762 m) with the high altitude kit installed. Engine damage may occur
High Altitude Carburetor Kit | Part# 518063 |
Verify that the area around the generator is clear before remote starting the generator.
The remote start key fob included with the generator should be attached to the recoil handle or control panel. If your unit was shipped without a key fob, contact Westinghouse customer service.
The generator can be started remotely from up to 99 feet (30 meter) using the remote start key fob.
Note: As the batteries in the remote start key fob drain, operational distance will decrease.
Remote replacement batteries: (2) CR2016
If the remote start key fob is replaced or needs re-paired to the generator, follow this procedure.
For proper break-in, DO NOT exceed 50% of the rated running watts (3750 watts) during the first five hours of operation.
Vary the load occasionally to allow stator windings to heat and cool and help seat the piston rings.
Verify that:
Fire and explosion hazard. DO NOT move or tip the generator during operation.
Note: During Push-Button or Remote Start the engine will automatically set the choke and begin the start sequence. If the engine fails to start, the generator will attempt to start the engine two more times.
If the generator will be used on an infrequent or intermittent basis (more than one month before next use), refer to the Battery Maintenance and Storage sections of this manual for information regarding battery charging and fuel deterioration.
The circuit breakers will automatically switch OFF if there is a short circuit or a significant overload of the generator at each receptacle. The main circuit breaker will automatically switch OFF if the combined load of the receptacles exceeds 40 Amps.
If an AC circuit breaker switches OFF automatically, check that the appliance is working correctly and it does not exceed the rated load capacity of the circuit before resetting the AC circuit breaker ON.
Receptacle Circuit Breakers
Main Circuit Breaker
NOTICE
DO NOT overload the generator's capacity. Exceeding the generator's wattage/amperage capacity can damage the generator and/or electrical devices connected to it.
Make sure the generator can supply enough continuous (running) and surge (starting) watts for the items you will power at the same time.
The total power requirements (Volts x Amps = Watts) of all appliances connected must be considered. Appliance and power tool manufacturers usually list rating information near the model or serial number.
To determine power requirements:
Example:
Tool or Appliance | Running Watts* | Starting Watts* |
RV Air Conditioner (11,000 BTU) | 1010 | 1600 |
TV (Tube Type) | 300 | 0 |
RV Refrigerator | 180 | 600 |
Radio | 200 | 0 |
Light (75 Watts) | 300 | 0 |
Coffee Maker | 600 | 0 |
2590 Total Running Watts* | 1600 Highest Starting Watts* | |
Total Running Watts | 2590 | |
Highest Starting Watts | + 1600 | |
Total Starting Watts Needed | 4190 |
*Wattages listed are approximate. Verify actual wattage.
To prolong the life of the generator and attached devices, use care when adding electrical loads to the generator. There should be nothing connected to the generator outlets before starting the engine. The correct and safe way to manage generator power is to sequentially add loads as follows:
Wattage Reference
Tool or Appliance | Estimated Running Watts* | Estimated Starting Watts* |
Incandescent Lights (4 Quantity x 75 Watts) | 300 | 0 |
TV (Tube Type) | 300 | 0 |
Sump Pump (1/3 hp) | 800 | 1300 |
Refrigerator or Freezer | 700 | 2200 |
Well Pump (1/3 hp) | 1000 | 2000 |
Furnace (1/2 hp) | 800 | 2350 |
Radio | 200 | 0 |
Drill (3/8", 4 amps) | 440 | 600 |
Circular Saw (Heavy Duty, 7-1/4") | 1400 | 2300 |
Miter Saw (10") | 1800 | 1800 |
Table Saw (10") | 2000 | 2000 |
*Wattages listed are approximate. Verify actual wattage.
Asphyxiation hazard. Extension cords running directly into the home increase the risk of carbon monoxide poisoning through any openings. If an extension cord running directly into your home is used to power indoor items, there is a risk of carbon monoxide poisoning to people inside the home. ALWAYS use battery-powered carbon monoxide detector (s) that meet current UL 2034 safety standards when running the generator. Regularly check the detector (s) battery.
Asphyxiation hazard. When operating the generator with extension cords, make sure the generator is located in an open, outdoor area, far away from occupied spaces with exhaust pointed away.
Fire and electrocution hazard. NEVER use worn or damaged extension cords. Damaged or overloaded extension cords could overheat, arc, and burn resulting in death or serious injury.
Before connecting an AC appliance or power cord to the generator:
Only use grounded 3-prong extension cords marked for outdoor use that are rated for the electrical load.
Total Amperage | Minimum Gauge, Outdoor Rated | |
Up to 50 FT (15M) | Up to 100 FT (30 M) | |
Up to 10A | ||
Up to 15A | ||
Up to 20A | ||
Up to 30A | ||
Up to 35A |
The wGen7500 is compatible with the ST Switch, purchased separately. When utility power is on it will provide power (up to 120V @ 20A) to the appliances plugged into the 5-20R receptacle on the ST Switch. When utility power is lost the ST Switch automatically transfers input power from utility to generator power. When utility power is restored, the ST Switch transfers input power back to utility. Visit www.westinghouseoutdoorpower.com for more information.
Weight hazard. ALWAYS have assistance when lifting the generator.
Fire hazard. DO NOT up-end the generator or place it on its side. Fuel or oil can leak and damage to the generator may occur.
Accidental start-up. Disconnect the spark plug boot from the spark plug and disconnect the battery quick-connect plugs when performing maintenance on the generator.
Regular maintenance will improve performance and extend the service life of the generator. Follow the hourly or calendar intervals, whichever occurs first. More frequent service is required when operating in adverse conditions as noted below.
Before Each Use | Check engine oil |
After First 25 Hours or First Month | Change engine oil |
After 50 Hours or Every 6 Months | Change engine oil 1 Clean air filter 2 |
After 100 Hours or Every 6 Months | Inspect/clean spark arrestor Inspect/clean spark plug Replace fuel filter Inspect/adjust valve clearance3 |
After 300 Hours or Every Year | Replace spark plug Replace air filter |
1 Change oil every month when operating under heavy load or in high temperatures.
2 Clean more often under dirty or dusty conditions. Replace air filter if it cannot be adequately cleaned.
3 Recommend service to be performed by authorized Westinghouse service dealer.
Maintenance reminder codes will be shown on the Data Display based on unit Lifetime Hours. The maintenance codes will be displayed until the unit is turned off. Refer to the Maintenance section for specific procedures.
Maintenance Code | Required Maintenace |
P25 | Change engine oil |
P50 | Change engine oil, clean air filter |
P100 | Change engine oil, clean air filter, replace fuel filter |
Description | Part Number |
Air filter | 5046 |
Oil drain plug crush washer | 94004 |
Spark arrestor | 6866 |
Battery, 9.0 AH | 511008 |
Spark plug | 97108 |
Fire hazard. NEVER use gasoline or other flammable solvents to clean the air filter. Use only household detergent soap to clean the air filter.
The air filter must be cleaned after every 50 hours of use or six months (frequency should be increased if the generator is operated in a dusty environment).
Avoid skin contact with engine oil. Wear protective clothing and equipment. Wash all exposed skin with soap and water.
NOTICE
ALWAYS use the specified engine oil. Failure to use the specified engine oil can cause accelerated wear and/or shorten the life of the engine.
When using the generator under extreme, dirty, dusty conditions or in extremely hot weather, change the oil more frequently.
Ambient air temperature will affect engine oil performance. Change the type of engine oil used based on weather conditions.
Check the engine oil level before each use or every 8 hours of operation.
When using the generator under extreme, dirty, dusty conditions or in extremely hot weather, change the oil more frequently. Change the oil while the engine is still warm from operation.
NOTICE
DO NOT pollute. Follow the guidelines of the EPA or other governmental agencies for proper disposal of hazardous materials. Consult local authorities or reclamation facility.
Inspect and clean the spark plug after every 100 hours of use or six months. Replace the spark plug after 300 hours of use or every year.
Allow the muffler to cool completely before servicing the spark arrestor. Check and clean the spark arrestor after every 100 hours of use or six months. Failure to clean the spark arrestor will result in degraded engine performance.
The battery shipped with the generator has been fully charged. A battery may lose some charge when not in use for prolonged periods of time.
Note: Once started, the generator will charge the battery after 30–60 minutes of use.
The included trickle charger can remain connected and will maintain the battery for an indefinite period of time. A red light on the charger indicates charging in progress. A green light indicates charging complete. Charge in a dry location.
Burn hazard. The battery contains sulfuric acid (electrolyte) which is highly corrosive and poisonous. Wear protective clothing and eye protection when working near the battery. Keep children away from the battery.
Battery posts, terminals contain lead and lead compounds. Wash hands after handling.
Proper storage preparation is required for trouble-free operation and generator longevity.
NOTICE
Gasoline stored for as little as 30 days can deteriorate, causing gum, varnish, and corrosive buildup in fuel lines, fuel passages, and the engine. This corrosive buildup restricts the flow of fuel, which can prevent the engine from starting after a prolonged storage period. The use of fuel stabilizer significantly increases the storage life of gasoline. Full-time use of fuel stabilizer is recommended.
Follow the manufacturer's instructions for use.
STORAGE TIME | RECOMMENDED PROCEDURE |
Less than 1 month | No service required. |
2 to 6 months | Fill with fresh gasoline and add gasoline stabilizer. Drain the carburetor float bowl. |
6 months or longer | Drain the fuel tank and carburetor float bowl. |
Even properly stabilized fuel can leave residue and cause corrosion if left long term. If storing the generator for two to six months, drain the float bowl to prevent gum and varnish buildup in the carburetor.
If storing the generator for longer than six months, drain the fuel tank to prevent fuel separation, deterioration, and deposits in the fuel system.
NOTICE
Checking and adjusting valve clearance must be done when the engine is cold.
Intake Valve | Exhaust Valve | |
Valve Clearance | 0.0031 – 0.0047 in (0.08 – 0.12 mm) | 0.0051 – 0.0067 in (0.13 – 0.17 mm) |
Torque | 8-12 N•m | 8-12 N•m |
PROBLEM | POSSIBLE CAUSE | CORRECTION |
Engine will not start | Battery switch in the OFF position. | Turn battery switch to the ON position. |
Out of fuel. | Refuel. | |
Bad fuel, generator stored without treating or draining gasoline, or refueled with bad gasoline. | Drain the fuel tank. Refuel with fresh gasoline. | |
Dirty air filter. | Clean the air filter. | |
Low engine oil level stopped generator. | If low oil LED illuminated, turn battery switch to the OFF position. Add engine oil. | |
Spark plug wet with fuel (flooded engine). | Wait five minutes. Turn battery switch to the OFF position. Pull recoil handle rapidly several times. If the generator does not start, remove spark plug and dry. | |
Spark plug faulty, fouled, or improperly gapped. | Gap or replace the spark plug. Reinstall. | |
Fuel filter restricted, fuel system malfunction, fuel pump failure, ignition malfunction, valves stuck, etc. | Contact Westinghouse customer service tollfree at 1 (855) 944-3571. | |
Battery drained. | Use the recoil handle to start the generator. | |
Charge the battery. | ||
Choke partially open or closed due to weak or disconnected battery. | Manually set the choke. See Maintenance section. | |
Engine starts, then shuts down | Out of fuel. | Refuel. |
Incorrect engine oil level. | Check engine oil level. | |
Dirty air filter. | Clean the air filter. | |
Contaminated fuel. | Drain the fuel tank. Refuel with fresh gasoline. | |
Defective low oil level switch. | Contact Westinghouse customer service tollfree at 1 (855) 944-3571. | |
Engine lacks power | Air filter restricted. | Clean or replace air filter. |
Bad fuel, generator stored without treating or draining gasoline, or refueled with bad gasoline. | Drain the fuel tank. Refuel with fresh gasoline. | |
Fuel filter restricted, fuel system malfunction, fuel pump failure, ignition malfunction, valves stuck, etc. | Contact Westinghouse customer service tollfree at 1 (855) 944-3571. | |
Engine runs rough or bogs when load applied | Dirty air filter. | Clean the air filter. |
Generator overloaded. | Unplug some devices. | |
Faulty power tool or appliance. | Replace or repair tool or appliance. Stop and restart the engine. | |
Fuel filter restricted, fuel system malfunction, fuel pump failure, ignition malfunction, valves stuck, etc. | Contact Westinghouse customer service tollfree at 1 (855) 944-3571. | |
No power at AC receptacles | OUTPUT READY LED is OFF and OVERLOAD LED is ON. | Check AC load. Stop and restart engine. |
Check the air inlet. Stop and restart the engine. | ||
AC circuit breaker/s tripped. | Check AC loads and reset circuit breaker/s. | |
Faulty power tool or appliance. | Replace or repair tool or appliance. Stop and restart the engine. | |
Faulty generator. | Contact Westinghouse customer service tollfree at 1 (855) 944-3571. |
NO. | PART# | DESCRIPTION |
1 | CRANKCASE ASSEMBLY | |
1.1 | 260218 | CRANKCASE |
1.2 | 93002 | AXLE BEARING |
1.3 | 93512 | CRANKCASE OIL SEAL |
1.4 | 93516 | GOVERNOR OIL SEAL |
1.5 | 263901 | GOVERNOR SHAFT |
1.6 | 96806 | SHAFT GASKET |
1.7 | 263902 | RETAINING CLIP |
1.8 | 265102 | OIL SENSOR ASSEMBLY |
1.9 | 91329 | BOLT M6X16 |
1.10 | 269901 | CABLE BLOCK |
1.11 | 245104 | LOW OIL SENSOR |
2 | 260319 | CRANKSHAFT |
3 | 260301 | BALANCE SHAFT |
4 | CRANKCASE COVER ASSEMBLY | |
4.1 | 93002 | AXLE BEARING |
4.2 | 93512 | CRANKCASE OIL SEAL |
4.3 | 240904 | CRANKCASE LOCATING PIN |
4.4 | 260111 | CRANKCASE COVER |
4.5 | 93015 | AXLE BEARING |
4.6 | 264301 | GOVERNOR GEAR ASSEMBLY |
4.7 | 96072 | CRANKCASE GASKET |
4.8 | 91349 | BOLT M8X40 |
4.9 | 265604- 295 | DIPSTICK |
5 | ALTERNATOR ASSEMBLY | |
5.1 | 266101 | VALVE LIFTER |
5.2 | 272003 | CAMSHAFT ASSEMBLY |
5.3 | 261901 | PUSH ROD |
6 | GOVERNOR ASSEMBLY | |
6.1 | 264001 | SPEED REGULATING ARM |
6.2 | 91325 | BOLT M6X12 |
6.3 | 264404 | SPEED CONTROLLER |
6.4 | 262701 | THROTTLE LEVER |
6.5 | 264201 | SPRING C |
6.6 | 264101 | SPRING B |
7 | PISTON & PISTON RING ASSEMBLY | |
7.1 | 261205 | PISTON |
7.2 | 261604 | PISTON RING ASSEMBLY |
7.3 | 261503 | CONNECTING ROD ASSEMBLY |
7.4 | 265501 | PISTON PIN |
7.5 | 261301 | PISTON PIN RING |
8 | 97108 | SPARK PULG |
9 | CYLINDER HEAD ASSEMBLY | |
9.1 | 271005 | CYLINDER HEAD |
9.2 | 271702 | INTAKE VALVE |
9.3 | 275902 | INTAKE VALVE |
9.4 | 261807 | EXHAUST VALVE |
9.5 | 93513 | VALVE SEAL |
9.6 | 266002 | VALVE SPRING |
9.7 | 260802 | VALVE LOCK CLAMP |
9.8 | 261805 | AIR INLET SPRING SEAT |
9.9 | 262201 | VALVE RETAINER ASSEMBLY |
9.10 | 262101 | ROCKER ARM |
9.11 | 261806 | TOP CAP |
9.12 | 91016 | AIR INLET STUD BOLT |
9.13 | 91007 | AIR EXHAUST STUD BOLT |
9.14 | 96083 | EXHAUST SEAL WASHER |
9.15 | 95207 | MUFFLER CONNECTING PIPE |
9.16 | 94206 | SPRING WASHER |
9.17 | 90011 | NUT M8 |
9.18 | 91818 | ROCKER ARM TIGHTENING ASSEMBLY |
9.19 | 260901 | CYLINDER HEAD LOCATING PIN |
9.20 | 96089 | CYLINDER HEAD GASKET |
9.21 | 91321 | BOLT M10X80 |
9.22 | 270501 | WIND-LEAD-COVER |
9.23 | 91325 | BOLT M6X12 |
9.24 | 96078 | INTAKE SEALING WASHER |
9.25 | 262301 | CARBURETOR CONNECTION BLOCK |
10 | CYLINDER HEAD COVER ASSEMBLY | |
10.1 | 261104 | CYLINDER HEAD COVER |
10.2 | 91819 | FASTENING BOLT |
10.3 | 95606 | BREATHER TUBE |
11 | CARBURETOR ASSEMBLY | |
11.1 | 262852 | CARBURETOR |
11.2 | 95713L | FUEL HOSE |
11.3 | 94403 | FUEL HOSE CLAMP |
11.4 | 94401 | FUEL HOSE SLEEVE |
11.5 | 260801 | CABLE CLIP |
11.6 | 249904 | STEPPER MOTOR |
11.7 | 92007 | CROSS SCREW STUD M4*8 |
11.8 | 249905 | STEPPER MOTOR DRIVE SHAFT |
11.9 | 244202 | SPRING |
11.10 | 269909 | BRACKET |
12 | AIR FILTER ASSEMBLY | |
12.1 | 90016 | NUT M6 |
12.2 | 262908-052 | AIR CLEANER ASSEMBLY |
13 | IGNITION COIL ASSEMBLY | |
13.1 | 97518 | IGNITION COIL |
13.2 | 91331 | BOLT M6X25 |
14 | FLYWHEEL ASSEMBLY | |
14.1 | 260407 | FLYWHEEL |
14.2 | 264601 | IMPELLER |
14.3 | 264501 | STARTER PULLEY |
14.4 | 90004 | FLYWHEEL NUT |
15 | RECOIL STARTER ASSEMBLY | |
15.1 | 91325 | BOLT M6X12 |
15.2 | 264738- 221B | STARTER ASSEMBLY |
15.3 | 5910-221 | RECOIL STARTER |
15.4 | 5943 | HANDLE |
16 | STARTER MOTOR ASSEMBLY | |
16.1 | 97415 | STARTING MOTOR |
16.2 | 91348 | BOLT M8*35 |
17 | 91817 | OIL DRAIN BOLT |
18 | 94004 | OIL DRAIN BOLT CRUSH WASHER |
19 | 96075 | HEADCOVER GASKET |
20 | 96081 | CARBURATOR GASKET |
21 | 5046 | AIR FILTER |
22 | 96086 | AIR FILTER GASKET |
NO. | PART# | DESCRIPTION |
1 | FRAME ASSEMBLY | |
1.1 | 774010-116 | FRAME |
1.2 | 531314 | ISOLATOR |
1.3 | 90013 | NUT M10 |
1.4 | 90018 | NUT M8 |
1.5 | 90011 | NUT M8 |
1.6 | 91327 | BOLT M6X12 |
1.7 | 91343 | BOLT M8X16 |
1.8 | 544307 | GROUND WIRE |
1.9 | 94009 | TOOTH WASHER |
1.10 | 96120 | WASHER |
1.11 | 530606-116 | FUEL TANK BRACKET |
2 | CONTROL PANEL ASSEMBLY | |
2.1 | 91327 | BOLT M6X12 |
2.2 | 714305 | PANEL ASSEMBLY |
2.3 | 536002 | PUSH BUTTON SWITCH |
2.4 | 6393 | INDICATOR LIGHT |
2.5 | 6502 | ROCKER SWITCH |
2.6 | 6387 | 2.5MM CHARGING SOCKET |
2.7 | 6041 | DATA CENTER |
2.8 | 6488 | ST SWITCH |
2.9 | 6523 | BREAKER 30/2P/31A/1.25/CSA |
2.10 | 6386 | GROUND BOLT ASSEMBLY |
2.11 | 6385 | L14-30R RECEPTACLE 30A/125V/250V L14-30R/UL |
2.12 | 6848 | WATERPROOF CAP |
2.13 | 6275 | GFCI SOCKET |
2.14 | 6845 | WATERPROOF CAP |
2.15 | 6439-20 | THERMAL PROTECTOR 20A/CSA |
2.16 | 96120 | WASHER |
3 | FOOT BRACKET ASSEMBLY | |
3.1 | 91343 | BOLT M8X16 |
3.2 | 525608-116 | FOOT BRACKET ASSEMBLY |
3.3 | 531115 | FOOT BRACKET SHOCK ABSORBER |
3.4 | 91333 | BOLT M6X28 |
3.5 | 90023 | NUT M6 |
4 | ENGINE ASSEMBLY | |
4.1 | 540601 | AIR FILTER BRACKET |
4.2 | 1148420 120030 | ENGINE ASSEMBLY |
4.3 | 549603 | DUST BOARD |
4.4 | 91322 | BOLT M5X12 |
4.5 | 90016 | NUT M6 |
4.6 | 539602 | CRANKCASE COVER |
5 | CARBON CANISTER ASSEMBLY | |
5.1 | 95123 | CARBON CANISTER AND FUEL TANK CONNECTING PIPE |
5.2 | 91327 | BOLT M6X12 |
5.3 | 94423 | FUEL HOSE CLAMP |
5.4 | 94408 | FUEL HOSE CLAMP |
5.5 | 543601L | CARBON CANISTER |
5.6 | 95124 | CONNECTING PIPE |
5.7 | 94402 | FUEL HOSE CLAMP |
6 | HANDLE ASSEMBLY | |
6.1 | 527603 | HANDLE PLUG |
6.2 | 527612 | BOLT M10 |
6.3 | 526620-116 | HANDLE |
6.4 | 528607 | HANDLE COVER |
7 | WHEEL ASSEMBLY | |
7.1 | 94207 | FLAT WASHER |
7.2 | 523646 | WHEEL |
7.3 | 524619 | AXLE PIN |
7.4 | 548302 | COTTER PIN |
8 | FUEL TANK ASSEMBLY | |
8.1 | 700375L-116 | FUEL TANK ASSEMBLY |
8.2 | 6861 | FUEL GAUGE |
8.3 | 91460 | BOLT M6X25 |
8.4 | 518202 | FUEL SWITCH |
8.5 | 94403 | FUEL LINE CLAMP |
9 | MUFFLER ASSEMBLY | |
9.1 | 520305 | MUFFLER BRACKET |
9.2 | 91343 | BOLT M8X16 |
9.3 | 96002 | MUFFLER CONNECTING PIPE GASKET |
9.4 | 94206 | SPRING WASHER |
9.5 | 705944 | MUFFLER |
9.6 | 91347 | BOLT M8X30 |
10 | 60140041 | ALTERNATOR ASSEMBLY |
10.1 | 757551 | ALTERNATOR |
10.2 | 599019 | CARBON BRUSH |
10.3 | 6560 | TERMINAL ASSEMBLY |
10.4 | 532301 | BRACKET |
10.5 | 96813 | GASKET |
10.6 | 91717 | BOLT M10X1.25X275 |
10.7 | 91614 | BOLT M6X190 |
10.8 | 91322 | BOLT M5X12 |
10.9 | 534813 | AVR |
10.10 | 533302-221 | ALTERNATOR COVER |
10.11 | 91512 | BOLT M5X230 |
10.12 | 90009 | NUT M5 |
10.13 | 91323 | BOLT M5X16 |
10.14 | 544610 | GROUNDING WIRE |
10.15 | 532303-052 | BRACKET |
10.16 | 94204 | SPRING WASHER |
11 | BATTERY ASSEMBLY | |
11.1 | 91327 | BOLT M6X12 |
11.2 | 542614-116 | BATTERY HOLD DOWN |
11.3 | 512058 | BATTERY WIRING ASSEMBLY |
11.4 | 91325 | BOLT M6X12 |
12 | 519215 | FUEL TANK CAP |
13 | 6866 | SPARK ARRESTER |
14 | 518801 | FILTER |
15 | 511008 | BATTERY |
16 | 99504 | FUNNEL |
17 | 99010 | SPARK PLUG WRENCH |
18 | 99546 | OIL BOTTLE |
19 | 511076 | CHARGER |
20 | 99025 | WRENCH |
If you have questions or need assistance, please call customer service at 855-944-3571.
Here you can download full pdf version of manual, it may contain additional safety instructions, warranty information, FCC rules, etc.
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