H&S 5115 Operator's Manual
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H&S 5115 Operator's Manual

Top shot manure spreader
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5115 TOP SHOT
MANURE SPREADER
OPERATOR'S MANUAL
Revision #01
5115 Starting Serial #510006
H&S MANUFACTURING CO.,INC.
P.O. BOX 768 (715) 387-3414 FAX (715) 384-5463
WARNING
Manufactured By
MARSHFIELD, WISCONSIN 54449
READ AND UNDERSTAND THIS MANUAL
BEFORE OPERATING THIS EQUIPMENT.
UNSAFE OPERATION OR MAINTENANCE OF
THIS EQUIPMENT CAN RESULT IN SERIOUS
INJURY OR DEATH.
HSMFG0814

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Summary of Contents for H&S 5115

  • Page 1 BEFORE OPERATING THIS EQUIPMENT. UNSAFE OPERATION OR MAINTENANCE OF WARNING THIS EQUIPMENT CAN RESULT IN SERIOUS INJURY OR DEATH. Revision #01 HSMFG0814 5115 Starting Serial #510006 Manufactured By H&S MANUFACTURING CO.,INC. P.O. BOX 768 (715) 387-3414 FAX (715) 384-5463 MARSHFIELD, WISCONSIN 54449...

  • Page 2: Table Of Contents

    CONTENTS Warranty & Warranty Registration Card ..........1-2 Manufacturers Statement .

  • Page 5: Dealer Pre-Delivery Checklist

    H&S DEALER PRE-DELIVERY CHECK LIST AFTER COMPLETION, DEALER SHOULD REMOVE AND RETAIN FOR RECORDS After the Top Shot has been completely set-up, check to be certain it is in correct operating order before delivering to the customer. The following is a list of points to inspect. Check off each item as you have made the proper adjustments and found the item operating satisfactorily.
  • Page 6 Intentionally Left Blank...

  • Page 7: Dealer Delivery Checklist

    H&S DEALER DELIVERY CHECK LIST AFTER COMPLETION, DEALER SHOULD REMOVE AND RETAIN FOR RECORDS This check list that follows is an important reminder of valuable information that should be passed on to the customer at the time this machine is delivered. Check off each item as you explain it to the customer.
  • Page 8 Intentionally Left Blank...

  • Page 9: Be Alert Symbol

    SAFETY INFORMATION YOUR SAFETY ALERT! IS INVOLVED. THIS SYMBOL IS USED THROUGHOUT THIS BOOK WHENEVER YOUR PERSONAL SAFETY IS INVOLVED. TAKE TIME TO BE CAREFUL. REMEMBER: THE CAREFUL OPERATOR IS THE BEST OPERATOR. MOST ACCIDENTS ARE CAUSED BY HUMAN ERROR. CERTAIN PRECAUTIONS MUST BE OBSERVED TO PREVENT THE POSSIBILITY OF INJURY OR DAMAGE.

  • Page 10: Explanation Of Safety Signs

    SAFETY INFORMATION Keep signs in good condition. Immediately replace any missing or damaged signs. RECOGNIZE SAFETY INFORMATION This is the safety-alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury. Follow recommended precautions and safe operating practices.

  • Page 11: Safety Decals

    SAFETY INFORMATION...
  • Page 12 SAFETY INFORMATION -10-...

  • Page 13: Warning - Owner Must Read And Understand

    TRACTOR: This Operators Manual uses the term “Tractor” when identifying the the power source. W A R N I N G TO PREVENT SERIOUS INJURY OR DEATH BEFORE YOU ATTEMPT TO OPERATE THIS EQUIPMENT, READ AND STUDY THE FOLLOWING INFORMATION. IN ADDITION, MAKE SURE THAT EVERY INDIVIDUAL WHO OPERATES OR WORKS WITH THIS EQUIPMENT, WHETHER FAMILY MEMBER OR EMPLOYEE, IS FAMILIAR WITH THESE SAFETY PRECAUTIONS.

  • Page 14: Bolt Torque Chart

    -12-...

  • Page 15: Set-Up & Assembly

    SET-UP & ASSEMBLY WARNING: Some photographs used in the following pages show guards or shields removed for clarification. Never operate machine until these guards or shields are in proper operating position. NOTE: Determine right or left side of the Manure Spreader by viewing it from the rear. If instructions or parts lists call for hardened bolts, refer to the Cap Screw Torque Value page to identify.

  • Page 16: Transporting

    TRANSPORTING TRANSPORT LIGHTING & REFLECTORS Transport lighting with a 7 pin plug is optional equipment on the 5115 Top Shot. The lighting system is to be connected to the 7 pin power receptacle (per SAEJ560B) on your tractor. If your tractor is not equipped with the proper receptacle, see your tractor dealer for details.

  • Page 17: Preparing For Operation

    PREPARING FOR OPERATION PREPARING TOP SHOT Properly lubricate the Top Shot, check automatic oiler level, and fill if necessary before operating. Refer to Lubrication Section of this Operator’s Manual for locations. Before loading material, adjust the hitch clevis to your tractor in order to obtain a level or forward position of the Top Shot tank.
  • Page 18 PREPARING FOR OPERATION TRACTION CONNECTIONS Tractor Hitch that it 1. The hitch of the Top Shot is designed for a standardized tractor hitch. Adjust the drawbar so is 13 to 17 inches above the ground. Extend or shorten it so that the horizontal distance from the end of the tractor power takeoff shaft to the center of the hitch pin hole is 14 inches for 540 RPM PTO and 15-3/4”...
  • Page 19 PREPARING FOR OPERATION The Top Shot is equipped with a constant velocity telescoping PTO drive shaft. This constant velocity capability, results in a smooth, quiet running drive line, without power fluctuation. The Top Shot can only be properly hooked-up to a tractor which has PTO and hitch dimensions conforming to ASAE Standard S203.

  • Page 20: Operation

    OPERATION EMERGENCY SHUTDOWN In case a foreign object becomes lodged in the expeller or auger area, disengage the PTO. Stop the tractor engine, remove ignition key, and allow all mechanisms to stop before cleaning or working on the machine. If an object is lodged inside the tank, block-up the discharge gate and raise the conveyor auger before attempting to remove the object.
  • Page 21 OPERATION APPLICATION RATE The side discharge style Top Shot features a hydraulically operated discharge gate to control the material flow out of the tank and into the expeller. Several factors influence the rate of discharge and the spread pattern. These factors include: ground speed, type or consistency of discharge material, PTO RPM, and discharge gate opening.
  • Page 22 OPERATION UNLOADING & SPREADING Packed Material To unload and spread packed material and prevent unnecessary stress on the drive line components, observe the following guidelines: 1. Make sure the auger is completely lowered. 2. Engage the tractor PTO at as low an RPM as possible. Then, slowly bring the PTO up to the rated RPM.
  • Page 23 1000 RPM DRIVELINES The 5115 Top Shot can be ordered with an optional factory-installed 1000 RPM driveline. Compared to the 540 RPM units, the 1000 RPM driveline equipped unit has a different combination of drive and driven sprockets, drive chains and a 1000 RPM constant velocity telescoping PTO drive.
  • Page 24 AUGER CONTROL The 5115 Top Shot has a hydraulically controlled raise/lower main auger to overcome material bridging when unloading hard-packed waste material. The auger can be hydraulically raised from the tractor seat, as necessary.
  • Page 25 OPERATION HITCHJACK A jack is furnished with the Top Shot to support the machine when the tractor is disconnected and to adjust the hitch clevis to the tractor drawbar for hookup. The jack should never be used to support a loaded Top Shot. When the jack is not being used to support the Top Shot, it should be relocated to the...

  • Page 26: Adjustments

    ADJUSTMENTS DRIVE CHAIN IDLERS Expeller Drive Chain Idler The expeller drive chain is tensioned with an adjustable sprocket Idler. The chain is properly tensioned when the chain can be deflected 1/2” to 3/4" (13-19 mm) with hand pressure. NOTE: If an Idler fails to maintain proper tension, replace the worn chain.
  • Page 27 ADJUSTMENTS FRONT & REAR AUGER SLIDES The front and rear auger slide assemblies are retained by adjustment plates with diagonal slots. To adjust, loosen retaining hardware and drive the plates downward with a hammer until the slide assembly is snug against the tank, then re-tighten the retaining hardware. Grease the slide assembly to ensure a leak free seal.

  • Page 28: Service

    SERVICE EXPELLER Periodically inspect the expeller teeth for wear or damage. Damaged, broken, or missing expeller teeth will cause excessive machine vibration. Consult with your local H&S dealer for additional ordering information. AUGER & EXPELLER SPEED OPTIONS The expeller input drive sprocket can be changed by raising the auger and then removing the indicated sprocket which is retained by a snap ring and set screws.
  • Page 29 SERVICE Main Auger Shear Device The auger jackshaft hub is secured to the auger drive sprocket with two 5/16” x 1-1/2” grade 8 shear bolts and locknuts. Additional shear bolts are stored on the chain tensioner bracket. If the auger jackshaft bolts shear, proceed as follows: Shield open for viewing 1.

  • Page 30: Optional Features & Accessories

    TRANSPORT LIGHTING Transport lighting with a 7 pin plug is optional equipment on the 5115 Top Shot. The lighting system is to be connected to the 7 pin power receptacle (per SAEJ560B) on your tractor. If your tractor is not equipped with the proper receptacle, see your tractor dealer for details.

  • Page 31: Lubrication Guide

    LUBRICATION Become familiar with all lubrication points and establish a routine to ensure complete lubrication of the Top Shot. GENERAL INFORMATION IMPORTANT: Catch and dispose of fluid per local waste disposal regulations whenever service is performed on hydraulic components, valves, cylinders, hoses, etc. PTO ASSEMBLY Keep the male and female shafts of the PTO well lubricated and free sliding.
  • Page 32 LUBRICATION DRIVE CHAINS The drive chains are lubricated by the optional automatic chain oiler. Any time that the discharge door is raised, a specified amount of oil is sent to the brushes on each of the chains. The oiler is adjustable to set the amount that is being discharged.
  • Page 33 LUBRICATION GREASING There are numerous grease fittings on the Top Shot. Lubricated properly and often with a high-quality grease, will prolong the life of the spreader. Replace any missing or plugged grease fittings. Wipe dirt from the fittings before greasing to prevent the dirt from being forced into the bearing or pivot. Grease should come out around the shaft on sleeve type bearings.
  • Page 34 LUBRICATION Grease Fitting Locations - Grease Every 10 Hours (or Daily) Expeller Bearings (2 Places) ear Auger Bearing Rear Auger Slide Plate (4 Zerks) Expeller Pan Release Pivot Single or Tandem Axle Hubs PTO Shaft - As required by Manufacturer Single or Tandem Axle Wheel Pivot (Each Side) -32-...

  • Page 35: Troubleshooting Guide

    TROUBLESHOOTING NOTE:This Troubleshooting Chapter presents problems, causes and suggested remedies beyond the extent of loose, worn or missing parts and it was developed with the understanding that the machine is in otherwise good operating condition. PROBLEM CAUSE REMEDY 1.) Material NOT Discharge gate is NOT Open gate.

  • Page 36: Decal Location & Identification

    32320 Spiral Decal for Main Auger Shaft-Rear 33524 5115 Top Shot Decal Front 33525 5115 Top Shot Decal Back 33526 5115 Top Shot Decal (Left and Right) 33527 5115 Model Decal 51010 Pinch Point 54033 Made in USA 3” 56877...
  • Page 37 DECAL LOCATION 111209C 33526 11599 8496 51010 LW112901 8496 33527 1494B 33524 DCAMB 57803 DCAMB 1494K 82602 093020 111209B 9194A 33527 111209C 8496 8496 33526 DCAMB DCAMB 093366 71188B 093020 -35-...
  • Page 38 DECAL LOCATION 54033 51010 LW112901 111209C 11599 11210A 72203A 51010 1494B 1494J DCAMB DCAMB 111209B 5896B 33524 Top of Shield 111209A Top of Shield 9194B Top of Shield 82602 9194A 102196 9194A Remote 1494A 11211176 Grease 1494A 11599 1494A 093020 081312 -36-...
  • Page 39 DECAL LOCATION 33525 TFM97 11599 111209C 1494L 56877 8515 DCRED 093020 DCRED 32320 51010 DCRED 1494A 57803 11211176 093020 111209B 11210B 093020 51010 111209B -37-...

  • Page 40: Service Notes

    SERVICE NOTES -38-...

  • Page 41: Specifications

    SPECIFICATIONS Cubic Ft. Struck Level Gallon Capacity 1286 Tank Length 14’ Overall Length 20’10” Tank Width - Top 70” Auger Diameter 24” Poly Lined Tank Left Side Overrunning Clutch Standard Shear Bolt Protection Standard 540 RPM Std./1000 RPM Opt. Expeller Size 30”...
  • Page 42 H&S MFG H&S MFG ..CO H&S MFG CO ..H&S MFG H&S MFG products approved for the FEMA FEMA FEMA FEMA FEMA SEAL OF Q SEAL OF Q U U U U U ALITY SEAL OF Q ALITY ALITY...

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