KTM 640 DUKE II 2004 Owner's Manual page 44

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TIGHTENING TORQUES - CHASSIS
Collar nut front axle
Collar nut rear axle
Shock absorber bolts top
Shock absorber bolts bottom
Collar screws brake disk front + rear
Bolts brake caliper front
Allen head bolts brake caliper front
Allen head bolts brake caliper support rear
Bearing bolt linkage arm/frame
Collar nuts rocker arm bolts
Engine mounting screw
Ball joint for push rod
Sprocket bolts with nuts
Collar nut swing arm bolt
Clamp bolts for top triple clamp
Clamp bolts for bottom triple clamp
Clamp bolts for fork stubs
Collar nut for eccentric chain adjuster
Bolts, handlebar clamp
Allen head bolts handlebar support
Bleeder screw oil reservoir frame
Other screws on chassis
Other collar nuts on chassis
M17
M20x1.5
M10
M10
M6 (10.9)
Loctite 243 + 10Nm
M8
Loctite 243 + 25 Nm
M10x1.25
Loctite 243 + 45 Nm
M10
M12
M14x1.5
M10
M8
Loctite 243 + 25 Nm
M8
Loctite 243 + 35 Nm
M14x1.5
M8
M8
M8
M10
M8
Loctite 243 + 20 Nm
M10
Loctite 243 + 40 Nm
M16x1,5
M6
M8
M10
M6
M8
M10
40 Nm
(30ft.lb)
80 Nm
(59ft.lb)
45 Nm
(33ft.lb)
45 Nm
(33ft.lb)
(7ft.lb)
(19ft.lb)
(33ft.lb)
50 Nm
(37ft.lb)
60 Nm
(44ft.lb)
100 Nm
(74ft.lb)
45 Nm
(33ft.lb)
(19ft.lb)
(25ft.lb)
100 Nm
(74ft.lb)
20 Nm
(15ft.lb)
15 Nm
(11ft.lb)
10 Nm
(7ft.lb)
40 Nm
(30ft.lb)
(15ft.lb)
(30ft.lb)
25 Nm
(19ft.lb)
10 Nm
(7ft.lb)
25 Nm
(19ft.lb)
45 Nm
(33ft.lb)
15 Nm
(11ft.lb)
30 Nm
(22ft.lb)
50 Nm
(37ft.lb)
43

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