Bryant 820SB Installation, Operating,  & Maintenance Instructions
Bryant 820SB Installation, Operating,  & Maintenance Instructions

Bryant 820SB Installation, Operating, & Maintenance Instructions

80% afue, non-communicating, single stage, variable 25-speed, ecm motor, 4-way multipoise, non-condensing gas furnace with intelisense

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820SB/821SB
80% AFUE, Non-Communicating, Single Stage,
Variable 25-Speed, ECM Motor, 4-Way Multipoise,
Non-Condensing Gas Furnace with InteliSense™
Read the entire instruction manual before starting the installation.

TABLE OF CONTENTS

Table 1 - Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
DURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
AIR FOR COMBUSTION AND VENTILATION . . . . . . . . . . . . . . 7
Table 2 - Minimum Free Area Required for Each Combustion Air
opening of Duct to Outdoors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Table 3 - Minimum Space Volumes for 100% Combustion, Ventila-
tion, and Dilution from Indoors . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Table 4 - Opening Dimensions - In. (mm) . . . . . . . . . . . . . . . . . 10
AIR DUCTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
GAS PIPING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Table 5 - Maximum Capacity of Pipe . . . . . . . . . . . . . . . . . . . . . 14
ELECTRICAL CONNECTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Table 6 - Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
INTELISENSE™ TECHNOLOGY . . . . . . . . . . . . . . . . . . . . . . . . . 17
ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
VENTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Table 7 - Combined Appliance Maximum Input Rating
in Thousands of BTUh per Hour . . . . . . . . . . . . . . . . . . . . . . . . . 20
Table 8 - Minimum Allowable Input Rating of
Table 9 - Recommended Minimum Vent Height Per Furnace and Vent
Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
AIR DELIVERY - CFM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Table 10 - Air Delivery - CFM (with filter)* . . . . . . . . . . . . . . . 24
Table 11 - Default Airflow Settings . . . . . . . . . . . . . . . . . . . . . . 28
AND NAVIGATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Table 12 - System Status Display Codes. . . . . . . . . . . . . . . . . . . 28
Table 13 - Main Menu Options . . . . . . . . . . . . . . . . . . . . . . . . . . 29
SERVICE LABEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Table 14 - Test Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Portions of the text and tables are reprinted from NFPA 54/ANSI Z223.1E, with permission of National Fire Protection Association, Quincy, MA
02269 and American Gas Association, Washington DC 20001. This reprinted material is not the complete and official position of the NFPA or ANSI
Installation, Start-Up, Operating and
Service and Maintenance Instructions
on the referenced subject, which is represented only by the standard in its entirety.
ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Table 15 - Altitude Derate Multiplier for U.S.A. . . . . . . . . . . . . 33
Table 16 - Gas Rate (CU ft./hr). . . . . . . . . . . . . . . . . . . . . . . . . . 33
Table 17 - Orifice Size* and Manifold Pressure (in. w.c.) for Gas Input
RateTabulated Data Based on 22,000 BTUh per burner . . . . . . . 34
Table 18 - Orifice Size* and Manifold Pressure (in. w.c.) for Gas Input
Rate Tabulated Data Based on 21,000 BTUh per burner . . . . . . 34
SERVICE AND MAINTENANCE PROCEDURES. . . . . . . . . . . . 36
CARE AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Table 19 - Filter Size Information - In. (mm) . . . . . . . . . . . . . . . 38
SEQUENCE OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
GAS FURNACE CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
PARTS REPLACEMENT INFORMATION GUIDE . . . . . . . . . . . 47
MODEL NOMENCLATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
To learn more about this appliance and installation via a mobile device,
go to
https://bryant.hvacpartners.com/NFC
access airflow tables or troubleshooting guide on your mobile device go
to
mlctraining.com/training/techdocs/82/
To learn more about InteliSense, go to
or use the QR code below.
Mobile App QR Code
or use the QR code below. To
or use the QR code below.
Bryant.hvacpartners.com/InteliSense
Airflow QR Code
A230210
A200103

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Summary of Contents for Bryant 820SB

  • Page 1: Table Of Contents

    820SB/821SB 80% AFUE, Non-Communicating, Single Stage, Variable 25-Speed, ECM Motor, 4-Way Multipoise, Non-Condensing Gas Furnace with InteliSense™ Installation, Start–Up, Operating and Service and Maintenance Instructions Read the entire instruction manual before starting the installation. ADJUSTMENTS ........32 Table 15 –...
  • Page 2 820SB/821SB: Installation, Start–Up, Operating and Service and Maintenance Instructions A190084 Fig. 1 – Dimensional Drawing Table 1 – Dimensions VENT SHIP WT. TOP AND FURNACE SIZE CONNECTION BOTTOM LB (KG) CABINET WIDTH OUTLET WIDTH BOTTOM FLUE SIZE INLET WIDTH COLLAR...
  • Page 3: Safety Considerations

    820SB/821SB: Installation, Start–Up, Operating and Service and Maintenance Instructions SAFETY CONSIDERATIONS exceed certain local codes and ordinances, especially those that may not have kept up with changing residential construction practices. We WARNING require these instructions as a minimum for a safe installation.
  • Page 4: Introduction

    820SB/821SB: Installation, Start–Up, Operating and Service and Maintenance Instructions 5. Never test for gas leaks with an open flame. Use a commercially available soap solution made specifically for the detection of leaks to check all connections, as specified in the “Gas Piping” section.
  • Page 5: Electrostatic Discharge (Esd) Precautions Proce

    820SB/821SB: Installation, Start–Up, Operating and Service and Maintenance Instructions Gas Piping and Gas Pipe Pressure Testing WARNING NFPA 54/ANSI Z223.1; Chapters 5, 6, and 7 and National Plumbing Codes. FIRE, INJURY OR DEATH HAZARD Electrical Connections Failure to follow this warning could result in personal injury, death National Electrical Code (NEC) ANSI/NFPA70.
  • Page 6 820SB/821SB: Installation, Start–Up, Operating and Service and Maintenance Instructions • be provided ample space for servicing and cleaning. Always CAUTION comply with minimum fire protection clearances shown on the furnace clearance to combustible construction label. PERSONAL INJURY AND/OR PROPERTY DAMAGE...
  • Page 7: Air For Combustion And Ventilation

    820SB/821SB: Installation, Start–Up, Operating and Service and Maintenance Instructions a. 1 sq. in. (645 sq. mm) of free area per 3,000 BTUh (734 CAUTION /kW) for combined input of all gas appliances in the space Table 1 FURNACE CORROSION HAZARD b.
  • Page 8 820SB/821SB: Installation, Start–Up, Operating and Service and Maintenance Instructions WARNING CARBON MONOXIDE POISONING HAZARD Failure to follow this warning could result in personal injury or death. Many homes require air to be supplied from outdoors for furnace combustion, ventilation, and dilution of flue gases.
  • Page 9: Installation

    820SB/821SB: Installation, Start–Up, Operating and Service and Maintenance Instructions INSTALLATION If the following is applied to either equation: • other = combined input of all other than fan-assisted appliances in UPFLOW INSTALLATION BTUh/hr Bottom Return Air Inlet • fan = combined input of all fan-assisted appliances in BTUh/hr These furnaces are shipped with bottom closure panel installed in bottom •...
  • Page 10 820SB/821SB: Installation, Start–Up, Operating and Service and Maintenance Instructions Downflow Installation Bottom Return Air Inlet These furnaces are shipped with bottom closure panel installed in bottom CAUTION return-air opening. Remove and discard this panel when bottom return air is used. To remove bottom closure panel, perform the following: 1.
  • Page 11 820SB/821SB: Installation, Start–Up, Operating and Service and Maintenance Instructions Table 4 – Opening Dimensions - In. (mm) (Continued) Upflow Applications on Combustible or Noncombustible Flooring 19-1/2 21-5/8 20-1/8 22-1/4 (subbase not required) (495) (549) (511) (565) Downflow Applications on Noncombustible Flooring...
  • Page 12: Air Ducts

    820SB/821SB: Installation, Start–Up, Operating and Service and Maintenance Instructions Secure ductwork with proper fasteners for type of ductwork used. Seal supply- and return-duct connections to furnace with code approved tape or duct sealer. NOTE: Flexible connections should be used between ductwork and furnace to prevent transmission of vibration.
  • Page 13: Gas Piping

    820SB/821SB: Installation, Start–Up, Operating and Service and Maintenance Instructions A02162 Fig. 20 – Horizontal Return Air Configurations and Restrictions GAS PIPING A190346 Fig. 17 – Duct Flanges Gas piping must be installed in accordance with national and local Downflow Furnaces codes.
  • Page 14: Electrical Connections

    820SB/821SB: Installation, Start–Up, Operating and Service and Maintenance Instructions Refer to Table 5 for recommended gas pipe sizing. Risers must be used to connect to furnace and to meter. Support all gas piping with appropriate straps, hangers, etc. Use a minimum of 1 hanger every 6 ft.
  • Page 15 820SB/821SB: Installation, Start–Up, Operating and Service and Maintenance Instructions WARNING CAUTION ELECTRICAL SHOCK, FIRE OR EXPLOSION HAZARD FURNACE MAY NOT OPERATE HAZARD Failure to follow safety warnings could result in dangerous operation, Failure to follow this caution may result in intermittent furnace serious injury, death or property damage.
  • Page 16 820SB/821SB: Installation, Start–Up, Operating and Service and Maintenance Instructions Electrical Connection to J-Box WARNING Electrical Box on Furnace Casing Side WARNING FIRE HAZARD Failure to follow this warning could result in personal injury, death, or property damage. FIRE OR ELECTRICAL SHOCK HAZARD Do not connect aluminum wire between disconnect switch and furnace.
  • Page 17: Intelisense™ Technology

    (humidifier) terminal on Thermidistat , Zone Controller or similar device. See Thermidistat, Zone Controller, thermostat, or controller This furnace is InteliSense capable when used with an ecobee for Bryant manufacturer’s instructions for proper connection. smart thermostat with InteliSense technology. InteliSense technology NOTE: For 24V &...
  • Page 18 820SB/821SB: Installation, Start–Up, Operating and Service and Maintenance Instructions To HUM Terminal On To Humidifier Leads Furnace Control Board 24 V Coil To Humidifier Leads To Com/24V Screw Terminal on Thermostat Strip A11157 Fig. 28 – Field-supplied Isolation Relay for Humidifiers with...
  • Page 19: Venting

    820SB/821SB: Installation, Start–Up, Operating and Service and Maintenance Instructions VENTING The furnace shall be connected to a listed factory built chimney or vent, or a clay-tile lined masonry or concrete chimney. Venting into an unlined masonry chimney or concrete chimney is prohibited.
  • Page 20: In Thousands Of Btuh Per Hour

    820SB/821SB: Installation, Start–Up, Operating and Service and Maintenance Instructions Exterior Masonry Chimney FAN + NAT Installations with Type-B WARNING Double-Wall Vent Connectors ENFPA & AGA Table 7 – Combined Appliance Maximum Input Rating CARBON MONOXIDE POISONING HAZARD in Thousands of BTUh per Hour...
  • Page 21 820SB/821SB: Installation, Start–Up, Operating and Service and Maintenance Instructions liner, Type-B vent, or a listed chimney adapter kit shall be used to halogen compounds, causing premature failure of the furnace or venting reduce condensation. If a condensate drain is required by local system due to corrosion.
  • Page 22: Orientation

    820SB/821SB: Installation, Start–Up, Operating and Service and Maintenance Instructions Caution!! For the following applications, use the minimum vertical heights as specified below. For all other applications, follow exclusively the National Fuel Gas Code. Table 9 – Recommended Minimum Vent Height Per Furnace and Vent Orientation MIN.
  • Page 23 820SB/821SB: Installation, Start–Up, Operating and Service and Maintenance Instructions A03213 Fig. 39 – Horizontal Left Application - Vent Elbow Left A03207 Fig. 36 – Downflow Application - Vent Elbow Left then Up A03214 Fig. 40 – Horizontal Left Application - Vent Elbow Right then Up A03212 Fig.
  • Page 24: Air Delivery - Cfm

    820SB/821SB: Installation, Start–Up, Operating and Service and Maintenance Instructions Notes for Venting 1. For common vent, vent connector sizing and vent material: United States-use the NFPA 54/ANSI Z223. 2. Immediately increase to 5-in. (102 mm) or 6-in. (152 mm) vent connector outside furnace casing when 5-in.
  • Page 25 820SB/821SB: Installation, Start–Up, Operating and Service and Maintenance Instructions Table 10 – Air Delivery - CFM (with filter)* (Continued) External Static Pressure (in. w.c.) Airflow Unit Size Default Setting Setting Cont. Fan 36070V14 Low Cooling 1035 1005 1070 1040 1010...
  • Page 26 820SB/821SB: Installation, Start–Up, Operating and Service and Maintenance Instructions Table 10 – Air Delivery - CFM (with filter)* (Continued) External Static Pressure (in. w.c.) Airflow Unit Size Default Setting Setting Cont. Fan 1015 1070 1020 1130 1085 1040 1170 1125...
  • Page 27 820SB/821SB: Installation, Start–Up, Operating and Service and Maintenance Instructions Table 10 – Air Delivery - CFM (with filter)* (Continued) External Static Pressure (in. w.c.) Airflow Unit Size Default Setting Setting Cont. Fan 1000 1100 1005 1190 1105 1015 1280 1195...
  • Page 28: Furnace Control Programming

    820SB/821SB: Installation, Start–Up, Operating and Service and Maintenance Instructions Table 11 – Default Airflow Settings Default Airflow Settings Designated Airflow Settings Unit Size Heating High Cooling Low Cooling Heating Constant Fan 36045V14 (3 - 11) (1 - 9) 36070V14 (10 - 19)
  • Page 29 820SB/821SB: Installation, Start–Up, Operating and Service and Maintenance Instructions Table 13 – Main Menu Options Display Menu Mode idL, Ht, ... Current System Status Displays the current furnace operating mode or active fault code. Faults code menu stores the 7 latest faults in memory. If no faults, None (...
  • Page 30: Service Label

    820SB/821SB: Installation, Start–Up, Operating and Service and Maintenance Instructions A221506 Fig. 45 – 3 Digit Display Flow Chart SERVICE LABEL A221528 Fig. 46 – Service Label Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
  • Page 31 820SB/821SB: Installation, Start–Up, Operating and Service and Maintenance Instructions START-UP, ADJUSTMENT, AND SAFETY 1. Purge gas lines after all connections have been made. CHECK 2. Check gas lines for leaks. General WARNING WARNING ELECTRICAL SHOCK HAZARD Failure to follow this warning could result in personal injury, or death.
  • Page 32: Wiring Diagram

    820SB/821SB: Installation, Start–Up, Operating and Service and Maintenance Instructions WIRING DIAGRAM A221511 Fig. 47 – Wiring Diagram ADJUSTMENTS CAUTION Furnace gas input rate on rating plate is for installations at altitudes up to 2000 Ft. (610 M). Furnace input rate must be within +/-2 percent of FURNACE DAMAGE HAZARD furnace rating plate input.
  • Page 33 820SB/821SB: Installation, Start–Up, Operating and Service and Maintenance Instructions f. Jumper R and W thermostat connections on control to start Table 15 – Altitude Derate Multiplier for U.S.A. furnace, see Fig. g. Remove regulator seal cap and turn regulator adjusting screw...
  • Page 34 820SB/821SB: Installation, Start–Up, Operating and Service and Maintenance Instructions Table 16 – Gas Rate (CU ft./hr) (Continued) A10180 A10180A Table 18 – Orifice Size* and Manifold Pressure (in. w.c.) for Gas Input Rate Tabulated Data Based on 21,000 BTUh per burner Table 17 –...
  • Page 35 820SB/821SB: Installation, Start–Up, Operating and Service and Maintenance Instructions 6. Allow the supply temperature to stabilize and verify the proper rise range. If the temperature rise is too high or too low. 1. Remove jumpers from R and W. 2. Wait until the blower off delay is completed.
  • Page 36: Service And Maintenance Procedures

    820SB/821SB: Installation, Start–Up, Operating and Service and Maintenance Instructions e. Furnace should cycle off within 2 minutes. If gas does not shut CAUTION off within 2 minutes, determine reason draft safeguard switch did not function properly and correct condition. ENVIRONMENTAL HAZARD NOTE: Should switch remain open longer than 3 minutes, furnace Failure to follow this caution may result in environmental pollution.
  • Page 37: Care And Maintenance

    820SB/821SB: Installation, Start–Up, Operating and Service and Maintenance Instructions either ON continuously, rapid flashing, or a code composed of 2 digits. WARNING The major status code is displayed on the LED indicator through the door with the first digit being the number of short flashes and the second ELECTRICAL SHOCK AND FIRE HAZARD digit being the number of long flashes.
  • Page 38 820SB/821SB: Installation, Start–Up, Operating and Service and Maintenance Instructions 1. Turn off electrical supply to furnace before removing filter access 6. Remove 2 screws holding blower assembly to blower deck and door. slide blower assembly out of furnace. 2. Remove filter cabinet door.
  • Page 39 820SB/821SB: Installation, Start–Up, Operating and Service and Maintenance Instructions 20. Turn on gas supply and cycle furnace through one complete heating and cooling cycle. Verify the furnace temperature rise as shown in Adjustments Section. Adjust temperature rise as shown in Adjustments Section.
  • Page 40: Sequence Of Operation

    820SB/821SB: Installation, Start–Up, Operating and Service and Maintenance Instructions 11. Spray releasing agent on the heat exchanger cell panel where The furnace control performs a self-check, verifies the pressure collector box assembly contacts cell panel. switch contacts PRS are open, and starts the inducer motor IDM.
  • Page 41 820SB/821SB: Installation, Start–Up, Operating and Service and Maintenance Instructions operation, which selects low-cooling or high-cooling operation. dehumidification capability is activated. If the DHUM input is low This selection is based upon the stored history of the length of for more than 48 hours, the furnace control reverts back to previous cooling period of the single-stage thermostat.
  • Page 42 820SB/821SB: Installation, Start–Up, Operating and Service and Maintenance Instructions Method 2: The active continuous fan speed (CFn, CF2 or CF3) can be selected via the service tech app. 5. Heat pump Fig. 24 for thermostat connections. When installed with a heat pump, the furnace control automatically changes the timing sequence to avoid long blower off times during demand defrost cycles.
  • Page 43: Troubleshooting Guide

    820SB/821SB: Installation, Start–Up, Operating and Service and Maintenance Instructions TROUBLESHOOTING GUIDE A221554 Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
  • Page 44 820SB/821SB: Installation, Start–Up, Operating and Service and Maintenance Instructions A230217 Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
  • Page 45 820SB/821SB: Installation, Start–Up, Operating and Service and Maintenance Instructions A221605 Fig. 52 – Troubleshooting Guide Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
  • Page 46: Gas Furnace Checklist

    820SB/821SB: Installation, Start–Up, Operating and Service and Maintenance Instructions GAS FURNACE CHECKLIST GAS FURNACE CHECKLIST Installation Date: ____________________________ Equipment Model Furnace Thermostat Humidifier Serial # Indoor Coil Outdoor Unit Furnace Location_____________________________ Installed altitude __________________ Furnace Orientation: ____Upflow Downflow Horizontal Right...
  • Page 47: Parts Replacement Information Guide

    820SB/821SB: Installation, Start–Up, Operating and Service and Maintenance Instructions PARTS REPLACEMENT INFORMATION GUIDE CASING GROUP GAS CONTROL GROUP Outer door and Blower door Manifold Top filler plate Burner assembly Bottom filler plate Orifice Bottom enclosure Flame sensor ELECTRICAL GROUP Hot surface igniter...
  • Page 48 820SB/821SB: Installation, Start–Up, Operating and Service and Maintenance Instructions © 2023 Carrier. All rights reserved. Edition Date: 03/23 Catalog No: II820SB-01 Replaces: NEW Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

This manual is also suitable for:

821sb

Table of Contents