Pipe Connection - Fujitsu AirStage AJY040LCLAH Installation Manual

5. 4.

Pipe connection

Do not use mineral oil on a fl ared part. Prevent mineral oil from getting into the system
as this would reduce the lifetime of the units.
While brazing the pipes, be sure to blow dry nitrogen gas through them.
5. 4. 1. Flaring
• Use special pipe cutter and fl are tool exclusive for R410A.
(1) Cut the connection pipe to the necessary length with a pipe cutter.
(2) Hold the pipe downward so that the cuttings will not enter the pipe and remove any
burrs.
(3) Insert the fl are nut (always use the fl are nut attached to the indoor and outdoor
units respectively) onto the pipe and perform the fl are processing with a fl are tool.
Leakage of refrigerant may result if other fl are nuts are used.
(4) Protect the pipes by pinching them or with tape to prevent dust, dirt, or water from
entering the pipes.
Check if [L] is fl ared uniformly
and is not cracked or scratched.
L
Dimension A (mm)
Pipe outside
Flare tool for R410A,
diameter [mm (in.)]
clutch type
6.35 (1/4)
9.52 (3/8)
12.70 (1/2) 0 to 0.5
15.88 (5/8)
19.05 (3/4)
• When using conventional fl are tools to fl are R410A pipes, the dimension A should
be approximately 0.5mm more than indicated in the table (for fl aring with R410A
fl are tools) to achieve the specifi ed fl aring. Use a thickness gauge to measure the
dimension A.
Width across fl ats Pipe outside
diameter
[mm (in.)]
6.35 (1/4)
9.52 (3/8)
12.70 (1/2)
15.88 (5/8)
19.05 (3/4)
5. 4. 2. Bending pipes
To prevent breaking of the pipe, avoid sharp bends. Bend the pipe with a radius of
curvature of 100mm or more.
If the pipe is bent repeatedly at the same place, it will break.
• If pipes are shaped by hand, be careful not to collapse them.
• Do not bend the pipes at an angle of more than 90°.
• When pipes are repeatedly bent or stretched, the material will harden, making it dif-
fi cult to bend or stretch them any more.
• Do not bend or stretch the pipes more than 3 times.
CAUTION
B
Die
A
Pipe
0
Dimension B
- 0.4
[mm]
9.1
13.2
16.6
19.7
24.0
Width across fl ats
of Flare nut
[mm]
17
22
26
29
36
CAUTION
5. 4. 3. Pipe connection
Be sure to install the pipe against the port on the indoor unit and the outdoor unit cor-
rectly. If the centering is improper, the fl are nut cannot be tightened smoothly.
If the fl are nut is forced to turn, the threads will be damaged.
Do not remove the fl are nut from the outdoor unit pipe until immediately before connect-
ing the connection pipe.
After installing the piping, make sure that the connection pipes do not touch the
compressor or outer panel. If the pipes touch the compressor or outer panel, they will
vibrate and produce noise.
(1) Detach the caps and plugs from the pipes.
(2) Center the pipe against the port on the outdoor unit, and then turn the fl are nut by hand.
(3) Tighten the fl are nut of the connection pipe at the outdoor unit valve connector.
(4) After tightening the fl are nut by hand, use a torque wrench to fully tighten it.
3-way valve (Liquid)
Flare nut
Connection pipe
(Liquid)
Hold the torque wrench at its grip, keeping it in a right angle with the pipe, in order to
tighten the fl are nut correctly.
• Outer panel may be distorted if fastened only with a wrench. Be sure to fi x the el-
ementary part with a holding wrench (spanner) and fasten with a torque wrench (refer
to below diagram). Do not apply force to the blank cap of the valve or hang a wrench,
etc., on the cap. If blank cap is broken, it may cause leakage of refrigerant.
Blank cap
Holding
wrench
Flare nut
[mm (in.)]
6.35 (1/4) dia.
9.52 (3/8) dia.
12.70 (1/2) dia.
15.88 (5/8) dia.
19.05 (3/4) dia.
5. 4. 4. Handling precautions for the valves
• Mounted part of Blank cap is sealed for protection.
• Fasten blank cap tightly after opening valves.
Operating the valves
• Use a hexagon wrench (size 4mm).
• Opening (1) Insert the hexagon wrench into the valve shaft, and turn it
counterclockwise.
(2) Stop turning when the valve shaft can no longer be turned.
(Open position)
• Closing (1) Insert the hexagon wrench into the valve shaft, and turn it
clockwise.
(2) Stop turning when the valve shaft can no longer be turned.
(Closed position)
Opening direction
Opening direction
Liquid pipe
CAUTION
3-way valve
(Gas)
Flare nut
Connection
pipe (Gas)
CAUTION
Flare nut
Torque wrench
90°
Torque wrench
Tightening torque
[N·m (kgf·cm)]
16 to 18 (160 to 180)
32 to 42 (320 to 420)
49 to 61 (490 to 610)
63 to 75 (630 to 750)
90 to 110 (900 to 1100)
Hexagon wrench
Seal (blank cap
installation portion)
Gas pipe
En-8