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Operator’s Manual Vantage ® 500 (CE) For use with machines having Code Numbers: 11298, 11299, 11524, 11525, 11574, 11575, 11963, 12196, 12333, 12364, 12657 Need Help? Call 1.888.935.3877 Register your machine: to talk to a Service Representative www.lincolnelectric.com/register Authorized Service and Distributor Locator: Hours of Operation: www.lincolnelectric.com/locator...
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THANK YOU FOR SELECTING A QUALITY PRODUCT BY KEEP YOUR HEAD OUT OF THE FUMES. DON’T get too close to the arc. LINCOLN ELEC TRIC. Use corrective lenses if necessary to stay a reasonable distance away from the arc. READ and obey the Safety Data PLEASE EXAMINE CARTON AND EQUIPMENT FOR Sheet (SDS) and the warning label DAMAGE IMMEDIATELY...
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MAGNETIC FIELDS MAY W117.2-1974. A Free copy of “Arc Welding Safety” booklet BE DANGEROUS E205 is available from the Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199. 2.a. Electric current flowing through any conductor BE SURE THAT ALL INSTALLATION, OPERATION, causes localized Electric and Magnetic Fields (EMF).
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S FETY ELECTRIC SHOCK ARC RAYS CAN BURN. CAN KILL. 3.a. The electrode and work (or ground) circuits are 4.a. Use a shield with the proper filter and cover plates to protect your electrically “hot” when the welder is on. Do eyes from sparks and the rays of the arc when welding or not touch these “hot”...
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S FETY WELDING AND CUTTING CYLINDER MAY EXPLODE IF SPARKS CAN CAUSE DAMAGED. FIRE OR EXPLOSION. 7.a. Use only compressed gas cylinders containing the correct shielding gas for the process used 6.a. Remove fire hazards from the welding area. If and properly operating regulators designed for this is not possible, cover them to prevent the welding sparks the gas and pressure used.
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Electromagnetic Compatibility (EMC) Product Standard for Arc occurs, it may be necessary to take additional precautions such as Welding Equipment. It is for use with other Lincoln Electric filtering of the mains supply. Consideration should be given to equipment. It is designed for industrial and professional use.
Machine Grounding......................A-6 Welding Terminals........................A-6 Welding Output Cables......................A-6 Cable Installation........................A-6 Auxiliary Power Receptacles and Plugs................A-7 Standby Power Connections....................A-7 Connection of Lincoln Electric Wire Feeders..............A-7,A-8 ________________________________________________________________________________ Operation.........................Section B Safety Precautions ......................B-1 General Description......................B-1 For Auxiliary Power......................B-1 Engine Operation........................B-1 Add Fuel..........................
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TABLE OF CONTENTS Maintenance......................Section D Safety Precautions....................D-1 Routine Maintenance.................... D-1 Engine Service Items.....................D-1 Engine Oil Change..................D-2 Engine Oil Filter Change.................D-2 Air Cleaner ..................... D-2 Service Instructions And Installation Tips for Engine Air Filter....... D-3 Cooling System..................... D-4 Fan Belt......................D-4 Fuel.........................
(1) Output rating in watts is equivalent to volt-amperes at unity power factor. Output voltage is within ± 10% at all loads up to rated capacity. When welding, available auxiliary power will be reduced. (2) Reduced to less than (32V for Codes 11298, 11299) (30V for Codes 11524, 11525, 11574, 11575) in the CC-stick Mode when VRD (VOLTAGE REDUCTION DEVICE) is on.
INSTALLATION SAFETY PRECAUTIONS FIGURE A.1 WARNING (VRD)-VOLTAGE REDUCTION DEVICE Do not attempt to use this equipment until you SWITCH IS LOCATED IN THIS AREA. have thoroughly read the engine manufacturer’s manual supplied with your welder. It includes important safety precautions, detailed engine starting, operating and maintenance instructions, and parts lists.
INSTALLATION 1. Design capacity of trailer vs. weight of Lincoln equipment and WARNING likely additional attachments. 2. Proper support of, and attachment to, the base of the welding • Lift only with equipment of ade- equipment so there will be no undue stress to the framework. quate lifting capacity.
INSTALLATION MUFFLER OUTLET PIPE The VANTAGE® 500 (CE) is shipped with the engine crankcase filled with high quality SAE 10W-30 Oil that meets classification CG- Using the clamp provided secure the outlet pipe to the outlet tube 4 or CH-4 for diesel engines. Check the oil level before starting the with the pipe positioned such that it will direct the exhaust in the engine.
INSTALLATION WELDING OUTPUT CABLES E L E C T R I C A L With the engine off connect the electrode and work CONNECTIONS cables to the output studs. The welding process dic- tates the polarity of the electrode cable. These con- MACHINE GROUNDING nections should be checked periodically and tightened with a 3/4"(19mm) wrench.
INSTALLATION CONNECTION OF LINCOLN ELECTRIC AUXILIARY POWER WIRE FEEDERS The auxiliary power capacity is 16,500 watts Peak, Connection of LN-15 to the VANTAGE® 500 (CE) 14,500 Watts Continuous of 50 Hz, three phase power. The auxiliary power capacity rating in watts is 1.
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INSTALLATION WARNING Connection of the LN-25 to the VANTAGE® 500 (CE). Shut off welder before making any electrical connections. ------------------------------------------------------------------------ The LN-25 with or without an internal contactor may be used with the VANTAGE® 500 (CE). See the appropriate connection diagram in Section F. NOTE: The LN-25 (K431) Remote Control Module and (K432) Remote Cable are not recommended for use with the VANTAGE®...
OPERATION SAFETY PRECAUTIONS • Add oil (if necessary) to bring the level up to the full mark. Do not overfill. Close engine door. WARNING • Check radiator for proper coolant level. (Fill if nec- essary). • See Engine Owner’s Manual for specific oil and Do not attempt to use this equipment until you coolant recommendations.
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OPERATION FIGURE B.1 (CODES 11298, 11299, 11524, 11525, 11574, 11575, 11963) FIGURE B.1a (CODE 12196) WELDING CONTROLS (Figure B.1) When in the TOUCH START TIG mode and when an Amptrol is connected to the 6-Pin Connector, the OUTPUT dial is used to set the maximum current range of the CURRENT CONTROL of 1.
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OPERATION 4. ARC CONTROL 11. VRD (Voltage Reduction Device) INDICATOR - The ARC CONTROL dial is active in the CV- LIGHTS- WIRE, CC-STICK and DOWNHILL PIPE modes, and has different On the front panel of the VANTAGE® 500 (CE) are two functions in these modes.
10 seconds. PERKINS (404C-22T), (404D-22T) Running Time ( Hours) 6. Release the engine START button immediately when the Gal./Hr (Liters/Hr) Codes 11298, 11298 Codes 11524, 11525 engine starts. 11574,11575 7. The engine will run at high idle speed for approximately...
OPERATION NOTE: If the unit fails to start turn Run/Stop switch The ARC CONTROL dial sets the short circuit current to off and repeat step 3 through step 7 after (arc-force) during stick welding to adjust for a soft or waiting 30 seconds.
OPERATION When in the TOUCH START TIG mode and when a The OUTPUT CONTROL dial adjusts the full output Amptrol is connected to the 6-Pin connector the OUT- range for pipe welding. PUT CONTROL dial is used to set the maximum cur- rent range of the current control of the Amptrol.
OPERATION This will keep the "Solid State" contactor open and provide a Set the OUTPUT CONTROL knob to adjust output "cold" electrode until the Amptrol or Arc Start Switch is pressed. current to the desired level for the gouging electrode being used according to the ratings in the following When using the TIG Module, the OUTPUT CONTROL on the Table B.4.
ACCESSORIES FIELD INSTALLED OPTIONS / TIG OPTIONS ACCESSORIES K1783-9 Pro -Torch® PTA-26V TIG Torch Air Cooled 200 amp torch (2 piece) equipped with valve for K903-1 SPARK ARRESTOR - Includes a heavy gage steel, gas flow control. 25 ft. (7.6m) length. approved spark arrestor, clamp and adapter for mounting to KP509 Magnum Parts Kit for PTA-26V TIG Torch...
MAINTENANCE SAFETY PRECAUTIONS Read the Safety Precautions in the front of this manual and in the Engine Owner’s Manual before WARNING working on this machine. • Have qualified personnel do all maintenance Keep all equipment safety guards, covers, and and troubleshooting work. devices in position and in good repair.
MAINTENANCE ENGINE OIL CHANGE OIL FILTER CHANGE Drain the engine oil while the engine is warm to assure • Drain the oil. rapid and complete draining. It is recommended that each time the oil is changed the oil filter be changed as •...
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MAINTENANCE Service Instructions Service Instructions Single- and Two-Stage Engine Air Cleaners Single- and Two-Stage Engine Air Cleaners Inspect the New Filter for Damage Inspect the New Filter for Damage Remove the Filter Remove the Filter Inspect the new filter carefully, paying attention to Unfasten or unlatch the the inside of the open end, which is the service cover.
MAINTENANCE FUEL COOLING SYSTEM WARNING At the end of each day’s use, refill the fuel tank to min- imize moisture condensation and dirt contamination in HOT COOLANT can burn skin. the fuel line. Do not overfill; leave room for the fuel to expand.
MAINTENANCE CLEANING THE BATTERY FUEL FILTER Keep the battery clean by wiping it with a damp cloth 1. Check the fuel filter and fuel pre-filter for water when dirty. If the terminals appear corroded, discon- accumulation or sediment. nect the battery cables and wash the terminals with an ammonia solution or a solution of 1/4 pound (0.1113 2.
WARNING • Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equip- ment may result in danger to the technician and machine operator and will invalidate your factory warranty.
HOW TO USE TROUBLESHOOTING GUIDE WARNING Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this manual.
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TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual PROBLEMS POSSIBLE RECOMMENDED (SYMPTOMS) CAUSE COURSE OF ACTION 1. Contact your local Lincoln Major Physical or Electrical Damage Authorized Field Service is Evident. Facility. Engine will not "crank". 1. Battery is low, Charge Battery. 2.
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TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual PROBLEMS POSSIBLE RECOMMENDED (SYMPTOMS) CAUSE COURSE OF ACTION Engine shuts down while under a 1. High radiator coolant tempera- load. ture. Reduce load if it is exceed- ing machine rating. Add coolant to system if low.
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TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual PROBLEMS POSSIBLE RECOMMENDED (SYMPTOMS) CAUSE COURSE OF ACTION Engine will not go to high idle when 1. Auxiliary power load is less than using auxiliary power. 100 watts. Idler may not respond with less than a 100 watt load.
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TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual PROBLEMS POSSIBLE RECOMMENDED (SYMPTOMS) CAUSE COURSE OF ACTION No welding power output. 1. Poor work lead connection to work. Make sure work clamp is tightly connected to clean base metal. 2. "Weld Terminals" switch in wrong position.
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TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual PROBLEMS POSSIBLE RECOMMENDED (SYMPTOMS) CAUSE COURSE OF ACTION The welding arc is “cold.” The weld- 1. Make sure the MODE selector ing arc is not stable or is not satis- switch is in the correct position for factory.
Index of Sub Assemblies - 12657 PART NUMBER DESCRIPTION P-1091-A INDEX OF SUB ASSEMBLIES P-1091-C CASE FRONT & CONTROL PANEL ASSEMBLY P-1091-D OUTPUT PANEL ASSEMBLY P-1091-E POWER MODULE PANEL ASSEMBLY P-1091-F GENERATOR & ROTOR ASSEMBLY P-1091-G BASE FUEL TANK & BATTERY ASSEMBLY P-1091-H ENGINE ASSEMBLY P-1091-J...
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Index of Sub Assemblies - 12657 P-1091-A.jpg Vantage 500 (CE) - 12657...
Case Front & Control Panel Assembly PART NUMBER DESCRIPTION 9SG4982-23 CONTROL PANEL ASBLY 9SG4867-1 CONTROL PANEL 9SS9262-27 PLAIN WASHER 9SCF000010 #10-24HN 9SE106A-1 LOCKWASHER 9SM19685-17 CONNECTOR & LEAD ASBLY 9SM22778-3 KNOB 9SM22778-2 KNOB 1.5" 9ST13483-7 O RING 011 9SM19685-14 CONNECTOR & LEAD ASBLY 9SS12021-70 BOX RECEPTACLE SOLID SHELL 9SS12021-68...
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Case Front & Control Panel Assembly PART NUMBER DESCRIPTION 9SL11924-1 PC BD MOUNTING BRKT 9ST9187-13 #10-24HLN-1817/1-NYLON INSERT 9SG5676-1 WIRING HARNESS 9ST13637-6 DIODE-BRIDGE35A400VF-W1-PH 9SS10773-7 INSULATING WASHER 9SS9262-3 PLAIN WASHER 9SE106A-1 LOCKWASHER 9SCF000010 #10-24HN 9SS10404-132 RESISTORWW25W105% 9SCF000009 #10-24X3.00RHS 9ST4479-A INSULATING WASHER 9SS9262-27 PLAIN WASHER 9SE106A-1 LOCKWASHER...
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Case Front & Control Panel Assembly PART NUMBER DESCRIPTION 9SS9225-68 THREAD FORMING SCREW (CUTTING) 9SG4865-5 CASE FRONT 9SS9225-68 THREAD FORMING SCREW (CUTTING) 9SG4870 CASEFRONT INSERT 9SS9225-68 THREAD FORMING SCREW (CUTTING) 9SM17238 INSTRUCTION TAG Vantage 500 (CE) - 12657...
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Case Front & Control Panel Assembly P-1091-C.jpg Vantage 500 (CE) - 12657...
Generator & Rotor Assembly PART NUMBER DESCRIPTION 9SL10742-16 GENERATOR ASBLY 9SG3088-15 STATOR TIE BAR ASBLY 9SS22657 FAN COUPLE 9SCF000025 3/4-10HN 9SE106A-7 LOCKWASHER 9SS18044-5 TOLERANCE RING 9SL9551 FAN BLADE 9SS9225-22 THREAD FORMING SCREW (ROLLING) 9SE106A-14 LOCKWASHER 9SM9300-85 BEARING 9SS11868-1 BLOWER SEGMENT 9ST14731-61 METRIC SOCKET HD SCREW-M10 X 1.25 SS 9SS17400-1...
Engine Assembly PART NUMBER DESCRIPTION 9SG6275-6 ENGINE ASSEMBLY 9SM25312 ENGINE 9SM20808-1 WATER SEPERATOR BRACKET 9ST14731-31 METRIC HEX HD SCREW-M8 X1.25 9SE106A-3 LOCKWASHER 9ST10642-86 FLEX TUBE 9ST13777-5 HOSE CLAMP 9SM20840 FUEL PRE-FILTER/WATER SEPARATOR 9SM20840-A WATER SEPARATOR ELEMENT SET 9SCF000073 5/16-18X2.75HHCS 9SE106A-14 LOCKWASHER 9SCF000029 5/16-18HN...
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Engine Assembly PART NUMBER DESCRIPTION 9SE106A-3 LOCKWASHER 9ST14731-31 METRIC HEX HD SCREW-M8 X1.25 9ST8833-86 HEX HD CAP SCREW 9SE106A-16 LOCKWASHER 9SS9262-120 PLAIN WASHER 9SM20358 AIR FILTER 9SM20359 AIR FILTER MTG BAND 9SM20807 AIR CLEANER BRACKET 9SCF000028 5/16-18X1.25HHCS 9SS9262-121 PLAIN WASHER 9SE106A-14 LOCKWASHER 9SCF000029...
Case Back & Radiator Asbly PART NUMBER DESCRIPTION 9SL13294-2 CASE BACK & RADIATOR ASBLY 9SG4901-13 CASE BACK 9SG3115-22 RADIATOR 9SE106A-3 LOCKWASHER 9SCF000040 5/16-18X.75HHCS 9SG6916-3 FAN SHROUD 9SS9225-68 THREAD FORMING SCREW (CUTTING) 9SG8974-1 REAR BAFFLE LEG 9SG8974-2 REAR BAFFLE LEG 9ST12584-6 RIVET 9SL13011-1 BRACE...
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Case Back & Radiator Asbly P-1091-J.jpg Vantage 500 (CE) - 12657...
Enclosure Components PART NUMBER DESCRIPTION 9SM21143-10 ROOF ASSEMBLY 9SG4902-8 ROOF 9SL12084 FUEL TROUGH 9SM20278 RADIATOR CAP COVER ASSEMBLY 9SS25717 RADIATOR CAP COVER 9SS21250-19 HINGE - STAINLESS STEEL 9SS24694 LATCH 9ST12584-12 BLIND RIVET 9ST14882-2 DOOR BUMPER 9ST12584-6 RIVET 9ST14882-1 DOOR BUMPER 9ST13597-1 PLUG BUTTON 9SM15045-87...
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Enclosure Components PART NUMBER DESCRIPTION 9SS12934-1 COVER SEAL 9SS25896-4 DECAL WARNING 9SS26500 NOISE DECAL AND CE LOGO 9ST14882-1 DOOR BUMPER 9SG6272 DECAL CARRIER 9SM21436 CARBON MONOXIDE WARNING DECAL 9SS28039-1 DECAL GREEN INITIATIVE Vantage 500 (CE) - 12657...
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WARNING Do not touch electrically live parts or Keep flammable materials away. Wear eye, ear and body protection. electrode with skin or wet clothing. Insulate yourself from work and AVISO DE ground. Spanish PRECAuCION No toque las partes o los electrodos Mantenga el material combustible Protéjase los ojos, los oídos y el bajo carga con la piel o ropa moja-...
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WARNING Keep your head out of fumes. Turn power off before servicing. Do not operate with panel open or Use ventilation or exhaust to guards off. remove fumes from breathing zone. AVISO DE Spanish PRECAuCION Los humos fuera de la zona de res- Desconectar el cable de ali- No operar con panel abierto o piración.
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Lincoln Electric for advice or information about their use of our products. We respond to our customers based on the best information in our possession at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such information or advice.