ABB OA-ICOS GLA131 Series User Manual

ABB OA-ICOS GLA131 Series User Manual

Microportable analyzer
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ABB MEASUREMENT & ANALYTICS | USER MANUAL
User Manual | OA-ICOS™
GLA131 Series Microportable Analyzer

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Summary of Contents for ABB OA-ICOS GLA131 Series

  • Page 1 — ABB MEASUREMENT & ANALYTICS | USER MANUAL User Manual | OA-ICOS™ GLA131 Series Microportable Analyzer...
  • Page 2: Table Of Contents

    Security Button ......................30 Change User Password .................... 30 Add New User ......................32 Log Out ........................32 Control Bar ........................33 Display ..........................33 Numeric Display ......................34 Spectrum Display ...................... 35 ABB GLA131 Series Microportable Analyzers User Manual...
  • Page 3 Sampling Kit ....................... 76 MicroGuard™ Accessory Kit ..................76 Power Accessories ....................76 Preventive Maintenance ....................77 Daily Operation Checklist ..................77 Recommended Maintenance ................... 77 Battery Replacement ....................79 Fuse Replacement ......................81 ABB GLA131 Series Microportable Analyzers User Manual...
  • Page 4: Disclaimer

    Disclaimer This document contains product specifications and performance statements that may be in conflict with other ABB published literature, such as product flyers and product catalogs. All specifications, product characteristics, and performance statements included in this document are suggested specifications only. In case of conflict between product characteristics in this document and specifications in the official ABB product catalogs, the latter takes precedence.
  • Page 5: Cybersecurity

    ABB and its affiliates are not liable for damages and/or losses related to such security breaches, any unauthorized access, interference, intrusion, leakage and/or theft of data or information.
  • Page 6: Customer Support

    Customer Support ABB provides product support services worldwide. To receive product support, either in or out of warranty, contact the ABB office that serves your geographical area, or the office indicated below: ABB Inc. Measurement & Analytics 3400, rue Pierre-Ardouin...
  • Page 7: Introduction

    Even though this user manual provides additional information on the hardware components and their particular functions, it is recommended to have qualified ABB service personnel resolve any issues with the analyzer. ABB GLA131 Series Microportable Analyzers User Manual...
  • Page 8: Safety

    Figure 1: Radiation Labels These labels are located on the enclosure covering the ICOS cell. The fiber laser is visible only when the insulated enclosure is removed from the ICOS cell. ABB GLA131 Series Microportable Analyzers User Manual...
  • Page 9: Operator Safety

    Electrical Hazards The analyzer poses no electrical hazards. The analyzer components operate at ≤ 6.8 V DC. Laser Hazards This analyzer is a Class 1 laser product. ABB GLA131 Series Microportable Analyzers User Manual...
  • Page 10 Figure 2: Laser Radiation Labels and Magnetic Interlock Switch The analyzer laser is not field serviceable. Should a laser fail in the field, the analyzer must be shipped back to ABB for service repair. The analyzer laser is equipped with a magnetic interlock switch. Whenever the case...
  • Page 11: Safety Provisions

    A battery in good condition should only get slightly warm during charging. • Any other conditions immediately terminate charging. Disposal: Dispose the battery at a recycling center that processes lithium-ion batteries. ABB GLA131 Series Microportable Analyzers User Manual...
  • Page 12: Text Formats And Warning Icons

    CAUTION: Follow instructions carefully to avoid equipment damage or personal injury. WARNING! or CAUTION! Electrical Warning Icon: warns of potential electrical shock hazard. WARNING! Laser Warning Icon: warns of potential laser hazard. WARNING! ABB GLA131 Series Microportable Analyzers User Manual...
  • Page 13: Product Specification

    Padlock – Qty 1 • Null modem cable – Qty 1 • Hose to Tube Adapter – Qty 2 • USB with user guide – Qty 1 • Power cable – Qty 1 • ABB GLA131 Series Microportable Analyzers User Manual...
  • Page 14 Figure 3: Analyzer Dimensions Figure 4: Analyzer Case Component Identification ABB GLA131 Series Microportable Analyzers User Manual...
  • Page 15 Figure 5: Analyzer Replaceable Lithium-Ion Polymer Battery ABB GLA131 Series Microportable Analyzers User Manual...
  • Page 16: Environmental Requirements

    To prevent damage to the analyzer, do not expose the analyzer to, or use the analyzer in, rain or snow. WARNING! ABB does not endorse operation of any analyzer (including MicroGuard™) not certified for operation in hazardous locations continuously in air that contains methane levels higher than the...
  • Page 17: Features And Measurement Theory

    Measurement and processing time up to 10 Hz • Reduced data cross-interference • Sensitivity up to ppb • Connection Ports This section describes the connections shown in Figure 6. Figure 6: Connection Ports ABB GLA131 Series Microportable Analyzers User Manual...
  • Page 18: Gas Inlet And Outlet

    There is also an optional battery charger (ACC-MICRO-BC) when extra batteries need to be charged outside the analyzer. Do not use a battery other than the battery provided by ABB. WARNING! Data Interface USB ports – Used to transfer data to a USB memory device or connect a USB •...
  • Page 19: Plumbing Diagram

    95% efficient at removing particles that are 0.01 µm diameter or larger. Finally, the gas passes through a second 5 µm screen filter before the pump as it exits through the waste (OUT) port. ABB GLA131 Series Microportable Analyzers User Manual...
  • Page 20: Services And Ports

    Function 22/tcp Secure Shell (SSH) Remote shell login 445/tcp SMB Version 2 or File sharing higher 2222/tcp Modbus/TCP Data streaming (option) 5900/tcp TCP/VNC Remote login 20002/tcp WebSocket WebSocket (option) (full-duplex over single TCP) ABB GLA131 Series Microportable Analyzers User Manual...
  • Page 21: User Interface Operation

    To maximize cybersecurity, users are advised to change all passwords from their default value. WARNING! Malware Protection The analyzer’s operating system runs Xubuntu 18.04LTS. ABB runs an anti-virus scanner on each disk image at the factory to ensure no malware is inadvertently included. Set Up Communication...
  • Page 22: Wifi Setup

    Enter the default password, 123456789. 5. Change the Web-interface admin password for the router: a. On the left side of the screen, navigate to MORE SETTINGS > Admin Password. (See Figure 9). ABB GLA131 Series Microportable Analyzers User Manual...
  • Page 23 Input the new WiFi password in the WiFi Key field. The new password must be at least six characters long. c. Click Modify. d. Click Apply to save the changes (see Figure 11). ABB GLA131 Series Microportable Analyzers User Manual...
  • Page 24: Vnc Viewer User Interface

    Figure 12: Play Store VNC Viewer Once VNC Viewer is downloaded and installed on the tablet, cell phone, or laptop, power on the analyzer, then select the VNC icon shown in Figure 13. ABB GLA131 Series Microportable Analyzers User Manual...
  • Page 25 2. Tap or click GOT IT. 3. When VNC cannot determine the source server from its database, it displays a No connections message, as shown in Figure 15: Tap or click the + symbol. ABB GLA131 Series Microportable Analyzers User Manual...
  • Page 26 New connection: Wireless IP on the analyzer label, as shown in Figure 16. 5. Enter the name of the device to be connected under Name . The Name parameter shown in Figure 16 is only an example. Figure 16: New Connection Server (Analyzer) Address ABB GLA131 Series Microportable Analyzers User Manual...
  • Page 27 This is the default password for VNC and can be changed by the user. Figure 17: VNC Network Password Screen 8. Select CONNECT: The VNC application displays an informational message indicating the VNC attempt at connection (see Figure 18). ABB GLA131 Series Microportable Analyzers User Manual...
  • Page 28 Figure 18: VNC Attempting Connection Screen ABB GLA131 Series Microportable Analyzers User Manual...
  • Page 29: Log In

    If you change and forget this password, you will not be able to recover it without a factory restore. WARNING! There is only one Linux account. Figure 20: Login Dialog Box 3. Click Login. ABB GLA131 Series Microportable Analyzers User Manual...
  • Page 30: Security Button

    Wireless Router 123456789 Admin Password To change a user password, perform the following: 1. Click the Security button: The dialog box shown in Figure 21 appears. Figure 21: Security Dialog Box After Login ABB GLA131 Series Microportable Analyzers User Manual...
  • Page 31 5. Click Change Password. If you forget the new password, it is not recoverable. WARNING! The lgr password is the same for SSH. If you change the lgr password, the SSH password also changes. WARNING! ABB GLA131 Series Microportable Analyzers User Manual...
  • Page 32: Add New User

    If you try to add a user and are in the User group (instead of the Admin or Service group), the following dialog box appears, and you must cancel the action. Figure 24: Permission Denied Log Out To log out of the system, click the Security button, then click Log Out. ABB GLA131 Series Microportable Analyzers User Manual...
  • Page 33: Control Bar

    In the Control Bar, the Display button (see Figure 25) lets you select the desired screen: Numeric (Figure 26) • Spectrum (Figure 27) • Timechart (Figure 29) • Alarm Status (Figure 31) • ABB GLA131 Series Microportable Analyzers User Manual...
  • Page 34: Numeric Display

    In addition, the analyzer color-coded operational status is indicated (for details on color coding, refer to Alarm Status Display ). Figure 26: Numeric Display Screen ABB GLA131 Series Microportable Analyzers User Manual...
  • Page 35: Spectrum Display

    Laser 2 (also referred to as laser B) displays the CO peak. (Figure 28) • The measured concentrations are shown in parts per million (ppm) on the bottom of the Spectrum display. Figure 27: Spectrum Display Screen for Laser 1 ABB GLA131 Series Microportable Analyzers User Manual...
  • Page 36 A drop in intensity may indicate an issue with the laser, detector, ICOS module mirrors, or supporting electronics board. This information is helpful when contacting ABB service about the issue. ABB GLA131 Series Microportable Analyzers User Manual...
  • Page 37: Timechart Display

    Figure 29: Timechart Display Refresh in the Timechart display (see Figure 30) refreshes the screen to display the sampling data with a new starting point. Figure 30: Timechart Refresh Display ABB GLA131 Series Microportable Analyzers User Manual...
  • Page 38: Alarm Status Display

    Error messages for each alarm can be displayed by selecting the relevant alarm button: After the button is selected, a pop-up window appears displaying the messages. Figure 31: Alarm Status Display – GLA131-GPC ABB GLA131 Series Microportable Analyzers User Manual...
  • Page 39 Figure 32: Alarm Status Display – GLA131-GGA ABB GLA131 Series Microportable Analyzers User Manual...
  • Page 40 Warning (A)/(B) of control range, contact customer support Signal Power Laser A and/or B power has degraded, Warning (A)/(B) contact customer support Warning Maintenance Maintenance timer exceeds 360 days No issue No warning/alarm ABB GLA131 Series Microportable Analyzers User Manual...
  • Page 41: Rate Button

    Use the Plot every Nth fit radio button to automatically set the rate at which the data are updated on the Main panel display. For example, if you set the value to 5, a data point will be saved every 5 seconds. ABB GLA131 Series Microportable Analyzers User Manual...
  • Page 42: File Transfer Menu

    The format can be changed in the Time/Files menu of the Setup panel. (Figure 40) Figure 34 shows a typical data file. Figure 34: Beginning of a Typical Data File for a GLA131-GGA ABB GLA131 Series Microportable Analyzers User Manual...
  • Page 43 At speeds slower than 1 Hz, the standard error of the average is reported. • At the end of each data file are encoded listings of settings used by the • analyzer for that data file. Settings are typically stored for diagnostic or troubleshooting purposes. ABB GLA131 Series Microportable Analyzers User Manual...
  • Page 44: Transfer Data Files

    2. Insert a USB storage device into the USB port on the side panel of the analyzer. 3. Click the Mount USB button. (Figure 35) Figure 35: File Transfer Menu: Local Hard Drive (Left Pane) and USB Flash Drive (Right Pane) ABB GLA131 Series Microportable Analyzers User Manual...
  • Page 45 Memory Device message, before removing the USB memory device. Removing the USB memory device before seeing the Safe to Remove USB Memory Device pop-up message may result in loss of data. 6. Click Close to exit the File Transfer menu. ABB GLA131 Series Microportable Analyzers User Manual...
  • Page 46: Directory Types In Local Hard Drive

    (Figure 36) Each file is a single zipped .txt file, using the following convention: mgga_YYYY-MM-DD_f0000.txt.zip. Examples of files in the daily directory are shown in Figure 36. Figure 36: Daily Directory ABB GLA131 Series Microportable Analyzers User Manual...
  • Page 47: Archive Directory

    Each file is a single zipped .txt file, using the following convention: YYYY-MM- DD.zip. Each zipped file contains the data files for the day that the analyzer operated. Examples of files in the archive directory are shown in Figure 37. Figure 37: Archive Directory ABB GLA131 Series Microportable Analyzers User Manual...
  • Page 48: File Transfer Error Screen

    The File Transfer Error screen (Figure 38) displays when: The USB key does not have enough storage space. • The device is not recognized. • Try again with a correctly inserted USB device. Figure 38: File Transfer Error ABB GLA131 Series Microportable Analyzers User Manual...
  • Page 49: Setup Button

    Refer to the Serial Logger section on page 58. Modbus Logger: View the Modbus data stream and analyzer alarm status • and change certain Modbus settings from the default configuration. Refer to the Modbus TCP section on page 60. ABB GLA131 Series Microportable Analyzers User Manual...
  • Page 50: Time/Files

    The Local Time Zone menu lets you adjust the current local time zone by selecting an option from the drop-down selection box. Clock The Clock menu lets you manually adjust the current time and date settings. ABB GLA131 Series Microportable Analyzers User Manual...
  • Page 51 Relative Seconds in Hours, hh:mm:ss.sss Minutes, Seconds About The About section displays analyzer-specific information, such as the: Current software build date • Code version • IP address • Analyzer serial number • ABB GLA131 Series Microportable Analyzers User Manual...
  • Page 52: Calibration

    Before performing a calibration on the analyzer, have the following information available: Traceable regulated gas type • Traceable regulated gas type concentration • Figure 41: Calibration Tab ABB GLA131 Series Microportable Analyzers User Manual...
  • Page 53 5. Repeat Step 2 through 4 for all gases measured by the analyzer. 6. After the calibration is complete, click OK. The analyzer then resumes its normal measurement mode. 7. Click Close to exit the Calibration screen. ABB GLA131 Series Microportable Analyzers User Manual...
  • Page 54: Laser Adjust

    Do not operate the analyzer outside the recommended temperature range because this will result in unexpected behavior or failures. WARNING! ABB GLA131 Series Microportable Analyzers User Manual...
  • Page 55 7. Click Close to exit the menu and return to the Main panel. Figure 43 shows the laser voltage adjusted so that the absorption peak is centered on the target line. Figure 43: Absorption Peaks Centered Correctly on Target Lines ABB GLA131 Series Microportable Analyzers User Manual...
  • Page 56: Miu

    The (optional) Multi-Port Inlet Unit (MIU-8) is an ABB accessory that allows automated control of 8 inlet ports. The MIU-8 directs samples of multiple unknown gases and multiple reference gases through a series of inlet ports and digitally controlled valves directly into the inlet port of the analyzer.
  • Page 57: Service

    Service ABB-trained field service engineers monitor the performance of the analyzer via the Service screen. (Figure 45) These settings determine the level of change that could affect • measurement performance. The alarm threshold levels are analyzer-dependent and are set based upon •...
  • Page 58: Data Output Logging

    MAVLINK. Check the adjacent box to activate the port; uncheck to de-activate. Serial Port Settings Use the MAVLINK, ANEMOMETER, and OUTPUT tabs to configure the selected serial port(s) that stream data. Figure 46 shows the Serial Logger menu with the OUTPUT tab selected. ABB GLA131 Series Microportable Analyzers User Manual...
  • Page 59 Go to the table bottom – check this box to scroll to the bottom of the table. • Save or Restore Configuration To save the configuration, click Save (at the bottom of the screen), or Restore to return the configuration to the default setting. ABB GLA131 Series Microportable Analyzers User Manual...
  • Page 60: Modbus Tcp

    Whether to display analyzer alarms and measurement: • Show alarms – check this box to display alarms. If unchecked, alarms are not displayed. Show measurements – check this box to display Modbus measurements. If unchecked, measurements are not displayed. ABB GLA131 Series Microportable Analyzers User Manual...
  • Page 61 Table 9: Analyzer Process Variables Variable Register Data Format 040000 Lease Significant Bit (LSB) 040001 Epoch Time (ms) 040002 040003 Most Significant Bit (MSB) 040004 [CH4]_ppm 040005 040006 [CH4]_ppm_sd 040007 040008 [CO2]_ppm 040009 040010 [CO2]_ppm_sd 040011 ABB GLA131 Series Microportable Analyzers User Manual...
  • Page 62 040013 040014 [H2O]_ppm_sd 040015 040016 [CH4]d_ppm 040017 040018 [CH4]d_ppm_sd 040019 040020 [CO2]d_ppm 040021 040022 [CO2]d_ppm_sd 040023 040024 GasP_torr 040025 040026 GasP_torr_sd 040027 040028 GasT_C 040029 040030 GasT_C_sd 040031 040032 AmbT_C 040033 AmbT_C_sd 040034 ABB GLA131 Series Microportable Analyzers User Manual...
  • Page 63 040035 040036 RD0_us 040037 040038 RD0_us_sd 040039 040040 RD1_us 040041 040042 RD1_us_sd 040043 040044 040045 040046 Gnd_sd 040047 040048 LTC0_v 040049 040050 LTC0_v_sd 040051 040052 LTC1_v 040053 040054 LTC1_v_sd 040055 040056 Batt_v 040057 ABB GLA131 Series Microportable Analyzers User Manual...
  • Page 64 040064 Fit_Flag 040065 MIU_VALVE 040066 040067 MIU_DESC 040068 040069 Figure 48 is an example of how the output appears as the line of text in the data file. Figure 48: Data File Output ABB GLA131 Series Microportable Analyzers User Manual...
  • Page 65 The analyzer health alarms are stored in the coil registers and follow the standard ABB system health ordering. Each alarm type consists of two coil registers: the first for a warning state and the second for an alarm state. The order for alarms is shown in Table 10.
  • Page 66 Cyclic Redundancy Check No cyclic redundancy check (CRC) is included in the returned data frame because error-checking functionality is provided by the TCP/IP encapsulation. ABB GLA131 Series Microportable Analyzers User Manual...
  • Page 67: Security

    Change VNC Server Password To change the VNC server password, perform the following: 1. From the Setup screen, click the Security tab. 2. Click Remote Login (VNC): The dialog box shown in Figure 50 appears. ABB GLA131 Series Microportable Analyzers User Manual...
  • Page 68 4. To proceed, click Yes: The VNC server is enabled, and you can connect to the analyzer via the VNC interface. You can also disable the connection (see Figure 52). Figure 52: VNC Server Enabled ABB GLA131 Series Microportable Analyzers User Manual...
  • Page 69 SSH password, the lgr password will also be changed. 4. Enter the new password in the New Password field. 5. Re-enter the new password in the Confirm New Password field. 6. Click Change Password. ABB GLA131 Series Microportable Analyzers User Manual...
  • Page 70 5. Re-enter the new password in the Confirm New Password field. 6. Click Change Password. Manage User Accounts User Levels The analyzer is shipped with one Admin user, lgr, which cannot be deleted. Refer to Table 11 for user level access. ABB GLA131 Series Microportable Analyzers User Manual...
  • Page 71 Clean ICOS data (decommission) Changeable Read Only Not Accessible The lgr user and users belonging to the Admin and Service groups can add new users and delete users using the Group/User Account screen. ABB GLA131 Series Microportable Analyzers User Manual...
  • Page 72 8. Click Add New User. If you try to add a user and are in the User group (instead of the Admin or Service group), a dialog box (Figure 24) appears, and you must cancel the action. ABB GLA131 Series Microportable Analyzers User Manual...
  • Page 73: Set Icos Default Data

    2. Click Clean Icos Data: The Clear Icos Data dialog-box shown in Figure 57 appears. Figure 57: Clear Icos Data Dialog-Box 3. Enter the lgr user Linux password in the lgr Password field. (The default lgr user Linux password is 3456789.) ABB GLA131 Series Microportable Analyzers User Manual...
  • Page 74: Analyzer Shutdown

    To properly shut down the analyzer, perform a soft shutdown by first selecting Exit on the Control Bar. When the dialog box appears with the question, “Do you wish to shutdown?” (see Figure 59), click OK. Figure 59: Shutdown Dialog-Box ABB GLA131 Series Microportable Analyzers User Manual...
  • Page 75: Service

    The analyzer laser is not field serviceable. Should a laser fail in the field, the analyzer must be shipped back to ABB for service repair. The analyzer laser is equipped with a magnetic interlock switch. Whenever the case cover is opened, the magnetic switch breaks contact from the magnetically encoded counterpart, and power is interrupted from the Laser Controller PCB in the analyzer, thus, disabling the laser.
  • Page 76: Spare Parts, Maintenance, And Accessories

    • Power supply brick, part number: ACC-MICRO-AC • External battery case, part number: ACC-DCMICRO • No battery is included with the ACC-DCMICRO - refer to your sales representative for dimensions and power requirements. ABB GLA131 Series Microportable Analyzers User Manual...
  • Page 77: Preventive Maintenance

    Check the laser offset and adjust if necessary. (Figure 42 and Figure 43) Recommended Maintenance The recommended maintenance is: ICOS mirror cleaning • Inline particulate filter • Solid-state drive (SSD) maintenance • Lithium-ion battery inspection • ABB GLA131 Series Microportable Analyzers User Manual...
  • Page 78 Periodically note the ringdown time. If a significant reduction in ringdown time occurs: Request a mirror cleaning kit from ABB or your local distributor. • If further maintenance is required, contact ABB or your local distributor for • service. ABB call center: 1-800-858-3847 (North America) or +1 418-877-2944...
  • Page 79: Battery Replacement

    1. Ensure the analyzer power is OFF. 2. Open the case by unlatching two clamps next to the handle. (Figure 4) 3. Holding the battery in place, unscrew the captive Phillips screw securing the battery faceplate. ABB GLA131 Series Microportable Analyzers User Manual...
  • Page 80 11. Close the case and fully lock the two clamps. 12. Power up the analyzer and verify proper installation. The battery automatically recharges when the analyzer power is on and plugged in to a power supply. ABB GLA131 Series Microportable Analyzers User Manual...
  • Page 81: Fuse Replacement

    Disconnect the analyzer inlet and outlet exhaust gas lines. 4. Move the analyzer to a table where it can be worked on. 5. Open the case by unlatching two clamps next to the handle to expose its internal components. ABB GLA131 Series Microportable Analyzers User Manual...
  • Page 82 7. Remove the fuse from the fuse fixture: Pull the cover off, then slide the fuse out. Figure 65 shows the fuses with the covers removed. Figure 65: Fuses with Fuse Covers Removed ABB GLA131 Series Microportable Analyzers User Manual...
  • Page 83 9. Close the analyzer case and fully lock the two clamps. 10. Move the analyzer back to the original location. 11. Re-connect the inlet and outlet exhaust lines to the analyzer. 12. Re-connect the analyzer power plug. ABB GLA131 Series Microportable Analyzers User Manual...
  • Page 84 – Canada G1P 0B2 particulars shall prevail. ABB CA does not in whole or in parts – is forbidden Tel: +1 418 877 2944 accept any responsibility whatsoever for without prior written consent of ABB Email: Icos.support@ca.abb.com...

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