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Install #1 (Short) Guide Pins to Router
3-1
Adapter using (2) Guide Pin Screws and
7/64" Allen Wrench. Open end of pins should
be facing up. Do not over-tighten. Make sure
pins are fully seated.
Set end mill depth to the first hash
3-2
mark using Depth Gauge #1. Set depth
by holding the base of Router Adapter against
the edge of the Guide Plate. Be sure Guide
Pins are not between the Adapter and Guide
Plate. Make sure router depth adjustment is
locked after each depth setting
3-3
Orient Jig so the buffer extension
is closest to the user. Place router
on Guide Plate, with the end mill centered
within the drill hole. The Guide Pins should
be positioned inside the #1 Guide Cavities on
both sides. Hold firmly, turn router on and mill
using consistent pressure and speed, moving
in a clockwise manner.
6
Complete the first pass of milling,
3-4
allowing the Guide Pins to trace the
entire area of the Guide Cavities.
Set end mill depth to the second hash
3-5
mark. Mill second pass following the
same method and process as outlined in steps
3-3 and 3-4.
Continue milling in this manner, adjusting
3-6
end mill depth 1 hash mark per pass until
you have milled to the top of Depth Gauge #1.
STOP before continuing to Depth Gauge #2,
the #2 (Medium) Guide Pins must be installed.
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PART 4: MILLING STEP 2
Remove #1 (Short) Guide Pins and
4-1
install #2 (Medium) Guide Pins.
Do not over-tighten.
Set end mill depth to the first hash
4-2
mark using Depth Gauge #2.
Complete the first milling pass allowing
4-3
the Guide Pins to follow the
#2 Guide Cavities.
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Set end mill depth to the second hash
4-4
mark. Mill the second pass following
Continue milling, adjusting depth by 1
4-5
hash mark until you have milled to the
bottom of Depth Gauge #2.
STOP before continuing to Depth Gauge #3,
the #3 (Long) Guide Pins must be installed.
7
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