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5D TACTICAL ROUTER JIG PRO Instructions Manual page 3

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While Grasping Guide Plate, tighten
1-9
(4) Jig Screws, securing Buffer Plate
and Takedown Adapter
While grasping Guide Plate, pass a
1-10
Phillips screwdriver through the hole
in the Buffer Adapter, and tighten. Periodically
check for tightness during jig use.
PART 2: DRILLING STEP 1
Spray WD-40 into Drill Guide hole and
2-1
insert 21/64" drill bit. Do not start the
drill until the bit is fully inserted. Using care to
keep to the drill bit straight and perpendicular
to the receiver, begin drilling. Periodically pull
the drill bit out of the Guide to clear chips.
Apply WD-40 liberally. Drill until the bit exits
the bottom of the receiver.
4
Install the Drill Guide as shown.
1-11
insert (2) Jig Screws, then tighten.
1-12
Clamp Jig Assembly securely in a vise
as shown by the notches provided in
the Side Plates.
DO NOT CLAMP JIG BY OUTSIDE OF SIDE PLATES.
DAMAGE WILL OCCUR. REVIEW IMAGES CAREFULLY.
Once the drill has cleared the lower
2-2
receiver remove the Drill Guide by
removing the (2) Jig Screws.
5DTACTICAL.COM
PART 3: MILLING STEP 1
GENERAL NOTES ON MILLING - READ ENTIRELY:
*Drilling and cutting tools can shatter, remember to always wear eye protection while operating power tools.*
The provided depth gauge hash marks denote the maximum depth of
cut per pass. Attempting to mill to at depth increments higher than
recommended can cause damage to the ReadyMill
*Beginners and those seeking maximum finish quality should make milling
passes at less than half a hash mark.*
Ensure that your router base lock is tight and functioning properly. If the
router depth moves or slips while milling, the ReadyMill
can be damaged.
If using a variable speed router, set to the highest speed setting. Do not
insert or remove the ReadyMill
Prior to turning the router on, ensure the ReadyMill
the milling pilot hole and not contacting any part of the receiver. Hold
firmly with 2 hands and apply moderate downward pressure when starting
the router.
While milling, move the router smoothly and in a clockwise manner as
shown in the image. Make sure to take extra care when hitting the corners.
Keep the Router Adapter flat against the Guide Plate at all times. Avoid
abruptly pulling the router or exerting excessive force. Slowly nibble away
at the receiver. If you begin to experience chattering, slow down and/or
take shallower depths of cut. Apply WD-40 or cutting fluid liberally and
remove chips frequently to prevent galling.
PLEASE GO TO PG. 10 FOR ROUTER ADAPTER INSTALLATION AND ROUTER BIT COMPATIBILITY CHART.
5DTACTICAL.COM
and/or receiver.
and/or receiver
while the router is spinning.
is centered within
5

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