Table of Contents
Advertisement
vi
Glossary of Terms and General information ...................................................................Section
Glossary of Terms....................................................................................................................1
Definitions of Welding Modes ...........................................................................................1
Common Welding Abbreviations ......................................................................................1
Product Description. .........................................................................................................2
Recommended Processes and Required Equipment .......................................................2
Base Model, Bench Model Standard Duty and Bench Model Heavy Duty .......................3
Base Model and Standard Wire Drive Features ...............................................................4
Technical Specifications ...................................................................................................5
Typical System Configurations .........................................................................................6
--------------------------------------------------------------------------------
Installation.......................................................................................................................Section A
Safety Precautions ...............................................................................................................A-1
Location.........................................................................................................................A-1
Mounting .......................................................................................................................A-1
Bench Mount .................................................................................................................A-2
Swivel Mount .................................................................................................................A-2
Boom Mount ..................................................................................................................A-2
Suspended ....................................................................................................................A-2
Safety Precautions ........................................................................................................A-3
Weld Cable Sizes ..........................................................................................................A-3
Coaxial Weld Cables .....................................................................................................A-4
Weld Cable Connections...............................................................................................A-4
Analog Control Cable Connection ........................................................................................A-5
Analog Miller Control Cable Adapter ....................................................................................A-6
High Frequency .............................................................................................................A-7
Welding Gun/Wire Feeder Trigger Connector...............................................................A-7
Remote Sense Lead Specifications ..............................................................................A-7
Wire Drive Systems ..............................................................................................................A-7
Welding Guns, Torches and Accessories ............................................................................A-8
Procedures For Changing Drive Rolls and Idle Roll Sets.....................................................A-9
Wire Drive Configuration ...............................................................................................A-9
Pressure Arm Adjustment ...........................................................................................A-10
Wire Reel Loading.......................................................................................................A-11
Weld Wire Routing .....................................................................................................A-12
Shielding Gas Connection ..................................................................................................A-13
Installing Electrode Conduit Kits.........................................................................................A-14
Aluminum Wire Preparations..............................................................................................A-15
________________________________________________________________________________
Operation.........................................................................................................................Section B
Safety Precautions ...............................................................................................................B-1
Graphic Symbols .................................................................................................................B-1
Front Panel Controls and Connections...................................................................B-2 thru B-4
1. Remote Voltage Control Kit (Optional) ......................................................................B-3
2. Burnback and Postflow Timer Kit (Optional) .............................................................B-3
3. Thermal LED, Motor Overload ..................................................................................B-3
4. Cold Feed / Gas Purge Switch ..................................................................................B-3
5. 2-Step Trigger Interlock Switch .................................................................................B-3
6. Wire Feed Speed Knob .............................................................................................B-4
7. Gun Receiver Bushing ..............................................................................................B-4
8. Trigger Connector 5-pin Amphenol ...........................................................................B-4
________________________________________________________________________________
Accessories .....................................................................................................Section C
General Options / Accessories...............................................................C-1 Thru C-4
________________________________________________________________________
vi
Page
Advertisement
Table of Contents
