Lincoln Electric Power Feed 10 Robotic Operator's Manual
Hide thumbs
Also See for Power Feed 10 Robotic:
- Operator's manual (68 pages) ,
- Service manual (182 pages) ,
- Service manual (182 pages)
Table of Contents
Advertisement
Quick Links
For use with machines having code numbers: 10729,10801
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However, your
overall safety can be increased by
proper installation ... and thought-
ful operation on your part. DO
NOT INST LL, OPER TE OR
REP IR THIS EQUIPMENT
WITHOUT
RE DING
THIS
M NU L
ND THE S FETY
PREC UTIONS CONT INED
THROUGHOUT. And, most
importantly, think before you act
and be careful.
This manual covers equipment which is no
longer in production by The Lincoln Electric Co.
Speci cations and availability of optional
features may have changed.
• Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
Power Feed 10 Robotic
K1780- 1
OPER TOR'S M NU L
• World's Leader in Welding and Cutting Products •
Copyright © 2007 Lincoln Global Inc.
IM689 A
May, 2007
Advertisement
Table of Contents
Related Manuals for Lincoln Electric Power Feed 10 Robotic
Summary of Contents for Lincoln Electric Power Feed 10 Robotic
- Page 1 THROUGHOUT. And, most importantly, think before you act and be careful. This manual covers equipment which is no longer in production by The Lincoln Electric Co. Speci cations and availability of optional features may have changed. OPER TOR’S M NU L Copyright ©...
- Page 2 351040, Miami, Florida 33135 or CSA Standard W117.2-1974. A Free copy of “Arc Welding Safety” booklet E205 is available from the Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199. BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE PERFORMED ONLY BY QUALIFIED INDIVIDUALS.
- Page 3 SAFETY ARC RAYS can burn. ELECTRIC SHOCK can kill. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and 3.a. The electrode and work (or ground) circuits the rays of the arc when welding or observing are electrically “hot”...
- Page 4 SAFETY WELDING SPARKS can CYLINDER may explode cause fire or explosion. if damaged. 6.a. Remove fire hazards from the welding area. 7.a. Use only compressed gas cylinders If this is not possible, cover them to prevent containing the correct shielding gas for the the welding sparks from starting a fire.
- Page 5 SAFETY PRÉCAUTIONS DE SÛRETÉ 6. Eloigner les matériaux inflammables ou les recouvrir afin de prévenir tout risque dʼincendie dû aux étincelles. Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce 7.
- Page 6 Electric for advice or information about their use of our products. We respond to our customers based on the best information in our posses- sion at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such infor- mation or advice.
-
Page 7: Table Of Contents
TABLE OF CONTENTS Page Installation .......................Section A Technical Specifications .......................A-1 Safety Precautions .......................A-2 Mounting the Wire Drive Unit ..................A-2 Electrode Routing......................A-2 Electrode and Work Cable Connections ...............A-2 Negative Electrode Polarity ...................A-3 Shielding Gas Connection.....................A-3 Control Cable ........................A-3 Control Cable Connections ...................A-3 Control Cable Specifications ..................A-4 Wire Drive Gear Ratio (High or Low Speed) ..............A-4 Selecting the Proper Gear Ratio ...................A-4... -
Page 8: Installation
INSTALLATION TECHNICAL SPECIFICATIONS – Power Feed 10 Robotic-K1780-1 WIRE DRIVE OR WIRE DRIVE SECTION OF FEEDER SPEC.# TYPE LOW SPEED RATIO HIGH SPEED RATIO Wire Size Wire Size Speed Solid Cored Speed Solid Cored K1780-1 Power Feed 10 50-800 IPM .025 - 3/32 in. -
Page 9: Safety Precautions
INSTALLATION SAFETY PRECAUTIONS ELECTRODE ROUTING WARNING The electrode supply may be either from reels, Readi- Reels, spools, or bulk packaged drums or reels. can kill. ELECTRIC SHOCK Observe the following precautions: • Do not bend the conduit more than 45°, and to use the minimum amount of conduit necessary for the •... -
Page 10: Negative Electrode Polarity
OFF position for positive electrode polarity. NOTE: The maximum cable length between the Power Feed 10 Robotic and the power source is 100 feet (33 m). 5. Replace the cover and screws. The PC board will “read”... -
Page 11: Control Cable Specifications
INSTALLATION WIRE DRIVE GEAR RATIO (HIGH OR LOW CONTROL CABLE SPECIFICATIONS SPEED) It is recommended that genuine Lincoln control cables The speed range capability and drive torque of the be used at all times. Lincoln cables are specifically Power Feed wire drives can be easily and quickly designed for the communication and power needs of changed by changing the external drive gear. -
Page 12: Changing The Wire Drive Ratio
INSTALLATION CHANGING THE WIRE DRIVE RATIO 5. Remove the small gear from the output shaft. Lightly cover the output shaft with engine oil or WARNING equivalent. Install gear onto output shaft and secure with flat washer, lock washer, and Phillips head ELECTRIC SHOCK can kill. -
Page 13: Wire Feed Drive Roll Kits
INSTALLATION WIRE FEED DRIVE ROLL KITS 6. Install each drive roll by pushing over shaft until it butts up against locating shoulder on the drive roll shaft. (Do Not exceed maximum wire size rating of NOTE: The maximum rated solid and cored wire the wire drive). -
Page 14: Gun Receiver Bushings And Adapters
INSTALLATION GUN RECEIVER BUSHINGS AND CONDUIT ADAPTERS ADAPTERS The K1546-1 and K1546-2 Adapter for use with Lincoln Magnum conduit (K515 or 565) and E-Beam The Power Feed wire feeders are equipped with facto- conduit. The K1546-1 is to be used for wire sizes ry installed K1500-2 gun connection kits. -
Page 15: Feeding Electrode And Brake Adjustment
INSTALLATION Feeding Electrode and Brake Adjustment 3. If the only result is drive roll slippage, disengage the gun, pull the gun cable forward about 6" (150 mm). 1. Turn the Reel or spool until the free end of the elec- There should be a slight waviness in the exposed trode is accessible. -
Page 16: Operation
FCAW processes. The Power Feed wire feeders are ELECTRIC SHOCK can kill. WARNING designed to be a part of a modular, multi-process welding system. The Power Feed 10 Robotic is a 4 driven roll feeder that operates on 40VDC input power. • Unless using cold feed feature,... -
Page 17: Accessories
These components are specifically designed to protect the • All procedure settings for the Power Feed 10 Robotic aluminum wire from abrasion and deformation, there- wire feeder is through software control. A DIP switch by avoiding many common aluminum feeding prob- is used to indicate hardware settings. -
Page 18: Maintenance
MAINTENANCE SAFETY PRECAUTIONS AVOIDING WIRE FEEDING PROBLEMS Wire feeding problems can be avoided by observing the following gun handling and feeder set up proce- WARNING dures: a) Do not bend the conduit more than 45°. ELECTRIC SHOCK can kill. b) Keep the minimum amount of conduit necessary •... - Page 19 HOW TO USE TROUBLESHOOTING GUIDE WARNING Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this manual.
- Page 20 TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual PROBLEMS RECOMMENDED POSSIBLE CAUSE (SYMPTOMS) COURSE OF ACTION Rough wire feeding or wire not 1. Gun cable kinked and / or twist- feeding but drive rolls are turning. 2. Wire jammed in gun and cable. Check for mechanical restric- tions in feeding path.
-
Page 21: Troubleshooting
TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual PROBLEMS RECOMMENDED POSSIBLE CAUSE (SYMPTOMS) COURSE OF ACTION Variable or “hunting arc. 1. Wrong size, worn and/or melted contact tip. 2. Worn work cable or poor work connection. 3. Loose electrode or work cable connections. - Page 22 TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual PROBLEMS RECOMMENDED POSSIBLE CAUSE (SYMPTOMS) COURSE OF ACTION Tip seizes in diffuser. 1. Tip overheating due to pro- longed or excessive high current and/or duty cycle welding. Note: A light application of high temperature antiseize lubri- cant (such as Lincoln E2067 Graphite Grease) may be...
-
Page 23: Diagrams
DIAGRAMS POWER FEED 10 / R... - Page 24 DIAGRAMS POWER FEED 10 / R...
- Page 25 NOTES POWER FEED 10 / R...
- Page 26 NOTES POWER FEED 10 / R...
- Page 27 WARNING Do not touch electrically live parts or Keep flammable materials away. Wear eye, ear and body protection. electrode with skin or wet clothing. AVISO DE Insulate yourself from work and ground. Spanish PRECAUCION No toque las partes o los electrodos Mantenga el material combustible Protéjase los ojos, los oídos y el bajo carga con la piel o ropa moja-...
- Page 28 WARNING Keep your head out of fumes. Turn power off before servicing. Do not operate with panel open or Use ventilation or exhaust to guards off. AVISO DE remove fumes from breathing zone. Spanish PRECAUCION Los humos fuera de la zona de res- Desconectar el cable de ali- No operar con panel abierto o piración.
- Page 29 • World's Leader in Welding and Cutting Products • • Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com...