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New Holland ZDJE10095 Service Manual
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New Holland ZDJE10095 Service Manual

New Holland ZDJE10095 Service Manual

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SERVICE MANUAL
T4.75V / T4.85V / T4.95V / T4.105V
T4.75V with cab PIN ZDJE10095 and above; T4.75V without cab PIN ZDJE11310 and above;
T4.85V with cab PIN ZDJE11669 and above; T4.85V without cab PIN ZDJE10317 and above;
T4.95V with cab PIN ZDJE11682 and above; T4.95V without cab PIN ZDJE11554 and above;
T4.105V with cab PIN ZDJE17896 and above; T4.105V without cab PIN ZDJE13827 and above
Part number 47888375
1
edition English
st
July 2016
Tier 3
Tractor

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Summary of Contents for New Holland ZDJE10095

  • Page 1 Tier 3 Tractor T4.75V with cab PIN ZDJE10095 and above; T4.75V without cab PIN ZDJE11310 and above; T4.85V with cab PIN ZDJE11669 and above; T4.85V without cab PIN ZDJE10317 and above; T4.95V with cab PIN ZDJE11682 and above; T4.95V without cab PIN ZDJE11554 and above;...
  • Page 2 SERVICE MANUAL T4.105V With cab [ZDJE17896 - ], T4.105V Without cab [ZDJE13827 - ], T4.75V With cab [ZDJE10095 - ], T4.75V Without cab [ZDJE11310 - ], T4.85V With cab [ZDJE11669 - ], T4.85V Without cab [ZDJE10317 - ], T4.95V With cab [ZDJE11682 - ], T4.95V Without cab [ZDJE11554 - ]...
  • Page 3 Market Product Engine T4.105V With cab [ZDJE17896 - ] North America F4CE9484 T4.105V Without cab [ZDJE13827 North America F4CE9484 T4.75V With cab [ZDJE10095 - ] North America F5AE9484B T4.75V Without cab [ZDJE11310 North America F5AE9484B T4.85V With cab [ZDJE11669 - ]...
  • Page 4 Contents INTRODUCTION Engine..................10 [10.001] Engine and crankcase ............. 10.1 Clutch ..................
  • Page 5 [25.122] Axle suspension control ............25.4 [25.310] Final drives .
  • Page 6 [41.101] Steering control ..............41.1 [41.200] Hydraulic control components.
  • Page 7 [90.114] Operator protections ............. . . 90.2 [90.150] Cab .
  • Page 8 INTRODUCTION 47888375 08/07/2016 Find manuals at https://best-manuals.com...

  • Page 9: Table Of Contents

    Contents INTRODUCTION Advice Important notice ............... . . 3 Note to the Owner WARNINGS FOR AIR CONDITIONING SYSTEM REPAIR OPERATIONS (*) .

  • Page 10: Advice Important Notice

    INTRODUCTION Advice Important notice All maintenance and repair work described in this manual must be performed exclusively by NEW HOLLAND service technicians, in strict accordance with the instructions given and using any specific tools necessary. Anyone performing the operations described herein without strictly following the instructions is personally responsible for any eventual injury or damage to property.
  • Page 11 Note to the Owner WARNINGS FOR AIR CONDITIONING SYSTEM REPAIR OPERATIONS T4.105V With cab [ZDJE17896 - ] T4.75V With cab [ZDJE10095 - ] T4.85V With cab [ZDJE11669 - ] T4.95V With cab [ZDJE11682 - ] Starting the system at low temperatures can damage the compressor. Only operate the air conditioner when the engine is hot and the temperature inside the cab is at least 20 °C (68.00 °F).

  • Page 12: Safety Rules Safety Regulations

    INTRODUCTION Safety rules SAFETY REGULATIONS TO PREVENT ACCIDENTS Most accidents or injuries that occur in workshops are the result of non--observance of simple and fundamental safety regulations. For this reason, IN MOST CASES THESE ACCIDENTS CAN BE AVOIDED: by foreseeing possible causes and con- sequently acting with the necessary caution and care.
  • Page 13 INTRODUCTION • Do not run the engine in confined spaces without suitable ventilation. • Do not smoke, use naked flames, or cause sparks in the area when fuel filling or handling highly inflammable liquids. • Never use naked flames for lighting when working on the machine or checking for leaks. •...
  • Page 14 INTRODUCTION • Never lubricate the vehicle when the engine is running. ELECTRICAL SYSTEMS • If it is necessary to use auxiliary batteries, remember that both ends of the cables must be connected as follows: (+) with (+) and (-) with (-). •...

  • Page 15: Personal Safety Cab Air Conditioning System

    INTRODUCTION Personal safety CAB AIR CONDITIONING SYSTEM T4.105V With cab [ZDJE17896 - ] T4.75V With cab [ZDJE10095 - ] T4.85V With cab [ZDJE11669 - ] T4.95V With cab [ZDJE11682 - ] SAFETY REGULATIONS • The refrigerant must be handled with great care in order to avoid personal injury; always use safety goggles and gloves.

  • Page 16: Basic Instructions

    INTRODUCTION Basic instructions Battery Before carrying out any kind of service operation disconnect and isolate the battery negative lead, unless otherwise requested for specific operations (e.g: operations that require the engine running). Once the specific operation has been completed, disconnect the lead in order to complete the operation. Shimming For each adjustment operation, select adjusting shims and measure individually using a micrometer, then add up the recorder values: Do not rely on measuring the entire shimming set, which may be incorrect, or the rated value...
  • Page 17 − Part number of the ordered part, which can be found in the “Spare Parts Catalogue” used for order processing. Notes for equipment The tools that NEW HOLLAND propose and illustrate in this manual are: − Specifically researched and designed for use with NEW HOLLAND vehicles.

  • Page 18: Consumables

    INTRODUCTION Consumables Tractor refuelling COMPONENT TO BE RECOMMENDED QUANTITY dm3 NEW HOLLAND INTERNATIONAL FILLED OR TOPPED NEW HOLLAND (litres) SPECIFICATION SPECIFICATION PRODUCT Water and NEW Cooling system: HOLLAND AMBRA less cab NH900A AGRIFLU fluid 50 % with cab + 50 %...
  • Page 19 INTRODUCTION 47888375 08/07/2016...
  • Page 20 Engine T4.105V With cab [ZDJE17896 - ], T4.105V Without cab [ZDJE13827 - ], T4.75V With cab [ZDJE10095 - ], T4.75V Without cab [ZDJE11310 - ], T4.85V With cab [ZDJE11669 - ], T4.85V Without cab [ZDJE10317 - ], T4.95V With cab [ZDJE11682 - ], T4.95V Without cab [ZDJE11554 - ]...
  • Page 21 Contents Engine - 10 [10.001] Engine and crankcase ............. . . 10.1 47888375 08/07/2016...
  • Page 22 Engine and crankcase - 001 T4.105V With cab [ZDJE17896 - ], T4.105V Without cab [ZDJE13827 - ], T4.75V With cab [ZDJE10095 - ], T4.75V Without cab [ZDJE11310 - ], T4.85V With cab [ZDJE11669 - ], T4.85V Without cab [ZDJE10317 - ], T4.95V With cab [ZDJE11682 - ], T4.95V Without cab [ZDJE11554 - ]...
  • Page 23 Contents Engine - 10 Engine and crankcase - 001 SERVICE Engine Remove ................. . 3 Install .
  • Page 24 Engine - Engine and crankcase Engine - Remove 1. Remove the cab as described in operation " Cab - Re- move (90.150)”. 2. Extract the fixing pin and remove the ballast (1) ; un- screw the retaining screws and retrieve the ballast sup- port (2) .
  • Page 25 Engine - Engine and crankcase 7. Unscrew: the retaining bolts of the pipe (1) delivering oil to the pump and the bolts retaining the pipe (2) to the filter support. WLSPVNS10C1-14A 8. Loosen the related clamps and remove the sleeve (2) from the pipe (1) and remove the transmission oil inlet pipe together with the above-mentioned sleeve.
  • Page 26 Engine - Engine and crankcase 11. Disconnect the steering hydraulic cylinder control pipes (1) . WLSPVNS10C1-18A 12. Unscrew the fixing clamps and detach the upper (1) and lower (2) sleeves from the engine radiator. WLSPVNS10C1-19A 13. Unhook the catch and extract the transmission oil ra- diator (1) .
  • Page 27 Engine - Engine and crankcase 15. Unscrew the fixing screws, loosen the related clamp and detach the pipe (1) joining the tanks: main to sec- ondary. WLSPVNS10C1-22A 16. Unscrew the fixing screw and detach the bracket (1) locking the engine radiator. WLSPVNS10C1-23A 17.
  • Page 28 Engine - Engine and crankcase Engine - Install 1. Respect the tightening torques. 2. Connect the engine, with chains, to the hoist. 3. Refit the engine to the front axle-support assembly with the radiator and cooler. 4. Before refitting the engine to the clutch box carefully clean the mating surfaces and apply sealing compound ( 2 mm (0.08 in) diameter), according to the diagram shown in Transmission housing - Reseal (21.114) .
  • Page 29 Index Engine - 10 Engine and crankcase - 001 Engine - Install ............... . Engine - Remove .
  • Page 30 47888375 08/07/2016 10.1 [10.001] / 9...
  • Page 31 All rights reserved. No part of the text or illustrations of this publication may be reproduced. NEW HOLLAND policy is one of continuous improvement and the right to change prices, specification or equipment at any time without notices is reserved.
  • Page 32 Clutch T4.105V With cab [ZDJE17896 - ], T4.105V Without cab [ZDJE13827 - ], T4.75V With cab [ZDJE10095 - ], T4.75V Without cab [ZDJE11310 - ], T4.85V With cab [ZDJE11669 - ], T4.85V Without cab [ZDJE10317 - ], T4.95V With cab [ZDJE11682 - ], T4.95V Without cab [ZDJE11554 - ]...
  • Page 33 Contents Clutch - 18 [18.100] Clutch mechanical release control ........... 18.1 [18.104] Clutch hydraulic release control.
  • Page 34 Clutch mechanical release control - 100 T4.105V With cab [ZDJE17896 - ], T4.105V Without cab [ZDJE13827 - ], T4.75V With cab [ZDJE10095 - ], T4.75V Without cab [ZDJE11310 - ], T4.85V With cab [ZDJE11669 - ], T4.85V Without cab [ZDJE10317 - ], T4.95V With cab [ZDJE11682 - ], T4.95V Without cab [ZDJE11554 - ]...
  • Page 35 Contents Clutch - 18 Clutch mechanical release control - 100 SERVICE Clutch mechanical release control Remove ................. . 3 Install .
  • Page 36 Clutch - Clutch mechanical release control Clutch mechanical release control - Remove Prior operation: A. Disconnect the battery negative prong. B. Remove the front left-hand panel. 1. Partially disconnect the fuse holder box (1) and the di- agnosis socket (2). MOIL16TR01988AA 2.
  • Page 37 Clutch - Clutch mechanical release control 6. Unscrew the four nuts (1) on the master clutch pedal. MOIL16TR00373AA 7. Unscrew the nut (1) and release the upper side of the spring (2). 8. Remove the lower side of the spring from the small rod (3).
  • Page 38 Clutch - Clutch mechanical release control 14. Remove the seeger (3) and release the tie rod pin (1). 15. Remove the tie rod (2) and store it in a suitable place. 16. Remove the two indicated needle bearings from the clutch pedal axle.
  • Page 39 Clutch - Clutch mechanical release control Clutch mechanical release control - Install 1. Recover and thoroughly clean the master clutch pedal (1) and the tie rod (2). MOIL16TR00379AA 2. Install the tie rod pin (1). 3. Install the tie rod (2) and fasten the seeger (3). 4.
  • Page 40 Clutch - Clutch mechanical release control 11. Recover and thoroughly clean the spring (1) including the eyelet screw (2). MOIL16TR00375AA 12. Clip the lower side of spring on the small rod (3). 13. Correctly place the eyelet screw (2) of the upper side of the spring.
  • Page 41 Clutch - Clutch mechanical release control 19. Recover and thoroughly clean the engine starting in- hibitor switch (1). 20. Correctly connect the electrical connector (2) to the switch (1). 21. Tighten the two indicated connection screws and the relevant washers. MOIL16TR01989AA Next operation: A.
  • Page 42 Index Clutch - 18 Clutch mechanical release control - 100 Clutch mechanical release control - Install ..........Clutch mechanical release control - Remove .
  • Page 43 47888375 08/07/2016 18.1 [18.100] / 10...
  • Page 44 Clutch hydraulic release control - 104 T4.105V With cab [ZDJE17896 - ], T4.105V Without cab [ZDJE13827 - ], T4.75V With cab [ZDJE10095 - ], T4.75V Without cab [ZDJE11310 - ], T4.85V With cab [ZDJE11669 - ], T4.85V Without cab [ZDJE10317 - ], T4.95V With cab [ZDJE11682 - ], T4.95V Without cab [ZDJE11554 - ]...
  • Page 45 Contents Clutch - 18 Clutch hydraulic release control - 104 SERVICE Clutch hydraulic release control Travel adjust ................3 47888375 08/07/2016 18.2 [18.104] / 2...
  • Page 46 Clutch - Clutch hydraulic release control Clutch hydraulic release control - Travel adjust 1. If the position of the clutch pedal (1) requires adjust- ment, or after a clutch overhaul, check that main clutch pedal travel (A) is between 148 - 152 mm (5.8268 - 5.9842 in).
  • Page 47 Index Clutch - 18 Clutch hydraulic release control - 104 Clutch hydraulic release control - Travel adjust ..........47888375 08/07/2016 18.2 [18.104] / 4...
  • Page 48 Clutch and components - 110 T4.105V With cab [ZDJE17896 - ], T4.105V Without cab [ZDJE13827 - ], T4.75V With cab [ZDJE10095 - ], T4.75V Without cab [ZDJE11310 - ], T4.85V With cab [ZDJE11669 - ], T4.85V Without cab [ZDJE10317 - ], T4.95V With cab [ZDJE11682 - ], T4.95V Without cab [ZDJE11554 - ]...
  • Page 49 Contents Clutch - 18 Clutch and components - 110 TECHNICAL DATA Clutch General specification ............... 3 Torque .
  • Page 50 Clutch - Clutch and components Clutch - General specification LUK 11”/11” clutch Type single disk, dry plate dual clutch unit Mechanical operation: pedal operated main transmission clutch; hand lever operated P.T.O. clutch Engagement and release mechanism single Belleville spring disc P.T.O.
  • Page 51 This as a preview PDF file from best-manuals.com Download full PDF manual at best-manuals.com...

This manual is also suitable for:

T4.85v tier 3T4.95v tier 3T4.105v tier 3T4.75v tier 3Zdje11310Zdje11669 ... Show all