Craftsman C459.62103-1 Operator's Manual
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Craftsman C459.62103-1 Operator's Manual

Craftsman C459.62103-1 Operator's Manual

208cc engine rear tine tiller
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Operator's Manual
208cc Engine
Rear Tine Tiller
Model No. C459.62103-1
CAUTION: Before using
this product, read this
manual and follow all
safety rules and operating
instructions.
Sears Canada Inc., 290 Yonge Street, Toronto, On M5B 2C3
®
Visit our web site: sears.ca
• SAFETY
• ASSEMBLY
• OPERATION
• MAINTENANCE
• PARTS LIST
FORM NO. 769-07879A
1/10/2013

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Summary of Contents for Craftsman C459.62103-1

  • Page 1 Operator’s Manual ® 208cc Engine Rear Tine Tiller Model No. C459.62103-1 • SAFETY • ASSEMBLY • OPERATION CAUTION: Before using • MAINTENANCE this product, read this • PARTS LIST manual and follow all safety rules and operating instructions. Sears Canada Inc., 290 Yonge Street, Toronto, On M5B 2C3 Visit our web site: sears.ca...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Safety Instructions ........Pages 3-6 Parts List (Engine) ........Page 32-39 Labels ............Page 7 Labels ............Page 40 Assembly............. Pages 8-9 Warranty Statement ........Page 41 Operation ............ Pages 10-17 Emission Control System Warranty Service and Maintenance ......Pages 18-23 Statement ............

  • Page 3: Safety Instructions

    SAFETY INSTRUCTIONS WARNING DANGER This machine was built to be operated according to the safe opera- This symbol points out important safety instructions which, if not tion practices in this manual. As with any type of power equipment, followed, could endanger the personal safety and/or property of carelessness or error on the part of the operator can result in yourself and others.
  • Page 4 SAFETY INSTRUCTIONS Safe Handling of Gasoline: • Look down and behind and use care when in reverse or pulling machine towards you. To avoid personal injury or property damage use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are •...
  • Page 5 SAFETY INSTRUCTIONS NOTICE REGARDING EMISSIONS • Do not change the engine governor settings or over-speed the engine. The governor controls the maximum safe operating speed Engines which are certified to comply with California and federal of engine. EPA emission regulations for SORE (Small Off Road Equipment) are •...
  • Page 6 SAFETY INSTRUCTIONS SAFETY SYMBOLS This page depicts and describes safety symbols that may appear on this product. Read, understand, and follow all instructions on the machine before attempting to assemble and operate. Symbol Description READ THE OPERATOR’S MANUAL(S) Read, understand, and follow all instructions in the manual(s) before attempting to assemble and operate WARNING—...

  • Page 7: Labels

    LABELS 777X45317...

  • Page 8: Assembly

    ASSEMBLY NOTE: This unit is shipped without gasoline or oil in the engine. Be Install the handle-crank adjustment rod into the top hole of the certain to service engine with gasoline and oil as instructed in the mounting bracket from the left hand side of the handle assembly, Operation section of this manual before operating your machine.
  • Page 9 ASSEMBLY MOVING THE TILLER OFF THE SKID To test the function of the forward drive bail, lift the bail to the handle and release it. The bail should return to its neutral position. If it doesn’t, To roll the tiller off the shipping platform, put the wheels in freewheel, if contact Customer Support for assistance or the nearest dealer.
  • Page 10 ASSEMBLY SET-UP Fuel Recommendations Use automotive gasoline (unleaded or low leaded to minimize combus- Checking and Adding Oil tion chamber deposits) with a minimum of 87 octane. Gasoline with CAUTION up to 10% ethanol or 15% MTBE (Methyl Tertiary Butyl Ether) can be used.
  • Page 11 ASSEMBLY Transmission/Gear Oil First Time Use With the tiller on level ground, pull the Depth Regulator Lever back and then all the way up until the lowest notch in the lever is engaged. See Figure 8. Depth Regulator Lever Figure 8 Remove the oil fill plug from the transmission housing cover and locate the main drive shaft situated inside the housing.

  • Page 12: Operation

    See Figure 10. STOP position. See Figure 10. Meets ANSI Safety Standards Craftsman Tillers conform to the safety standard of the American National Standards Institute (ANSI).
  • Page 13 OPERATION OIL FILL CAP & DIPSTICK Move the choke lever on the engine to CHOKE position. (A warm engine may not require choking.) See Figure 11. Engine oil level can be checked and oil added through the oil fill. See Figure 10.
  • Page 14 OPERATION To move tiller in reverse: (Do not till in reverse) To adjust the side shields, remove the wing nuts. Move the side shield to the desired position and replace the wing nuts. Tighten securely. See Figure 13. a. Release the Forward Clutch Bail. b.
  • Page 15 OPERATION CLEARING THE TINES • When cultivating (breaking up the surface soil around the plants WARNING to destroy weeds, See Figure 15), adjust the tines to dig only 1” to 2” deep. Using the shallow tilling depth helps prevent injury to Before clearing the tines by hand, stop the engine, allow all moving the plants whose roots often grow close to the surface.
  • Page 16 OPERATION Suggested Tilling Patterns • If the garden size will not permit lengthwise and then crosswise tilling, then overlap the first passes by one-half a tiller width, fol- • When preparing a seedbed, go over the same path twice in the lowed by successive passes at one-quarter width.
  • Page 17 OPERATION Terrace Gardening • Position the loading vehicle so that the ramp angle is as flat as possible (the less incline to the ramp, the better). Turn the To create a terrace, start at the top of the slope and work down vehicle’s engine off and apply the parking brake.

  • Page 18: Service And Maintenance

    SERVICE AND MAINTENANCE MAINTENANCE SCHEDULE WARNING Follow the maintenance schedule given below. This chart describes Before performing any type of maintenance/service, disengage all service guidelines only. Use the Service Log column to keep track of controls and stop the engine. Wait until all moving parts have come to completed maintenance tasks.
  • Page 19 SERVICE AND MAINTENANCE Servicing the Air Cleaner Remove the spark plug boot and use a spark plug wrench to remove the plug. See Figure 20. WARNING Never use gasoline or low flash point solvents for cleaning the air cleaner element. A fire or explosion could result. The air cleaner prevents damaging dirt, dust, etc., from entering the carburetor and being forced into the engine and is important to engine Spark Plug...
  • Page 20 SERVICE AND MAINTENANCE Check Engine Oil To Drain Oil Check oil before each use. Stop engine and wait several minutes WARNING before checking oil level. With the tiller on level ground, the oil Used oil is a hazardous waste product. Dispose of used oil properly must be to FULL mark on dipstick.
  • Page 21 SERVICE AND MAINTENANCE LUBRICATION Check Transmission Gear Oil Check the transmission gear oil after every 30 hours of operation After every 10 operating hours, oil or grease the lubrication points. Use or whenever you notice any oil leak. Operating the tiller when the clean lubricating oil (#30 weight motor oil is suitable) and clean general transmission is low on oil can result in severe damage.
  • Page 22 SERVICE AND MAINTENANCE BELT REPLACEMENT Remove the idler bracket extension spring. See Figure 29. It is recommended to use a pair of needle-nosed pliers, and grab the If the drive belt or reverse belt needs to be replaced, it is best to spring by the end that hooks over the frame.
  • Page 23 SERVICE AND MAINTENANCE Removing/Installing a Tine Assembly Remove the hex bolts securing the transmission drive pulley, then remove the pulley along with the two belts. See Figure 31. Remove the tine shield end covers and side shields by removing the three wing nuts on each side that secure them. V-side out A tine assembly consists of a left hand tine and a right hand tine.

  • Page 24: Off-Season Storage

    OFF-SEASON STORAGE WARNING Never store tiller with fuel in tank indoors or in poorly ventilated areas where fuel fumes may reach an open flame, spark, or pilot light as on a furnace, water heater, clothes dryer, or gas appliance. PREPARING THE TILLER WARNING When the tiller won’t be used for an extended period, prepare it for Never leave engine unattended while it is running.

  • Page 25: Troubleshooting

    TROUBLESHOOTING WARNING Before performing any type of maintenance/service, disengage all controls and stop the engine. Wait until all moving parts have come to a complete stop. Disconnect spark plug wire and ground it against the engine to prevent unintended starting. Always wear safety glasses during operation or while performing any adjustments or repairs. Problem Cause Remedy...

  • Page 26: Parts List (Tiller)

    PARTS LIST Craftsman Tiller — Model No. C459.62103-1 21 22...
  • Page 27 PARTS LIST Craftsman Tiller — Model No. C459.62103-1 Ref. No. Part No. Description Ref. No. Part No. Description 710-0597 Hex Screw, 1/4-20 x 1.00 649-04098A-4044 Upper Handle Assembly 686-04135-4044 Reverse Handle Assembly 710-0604A Hex Washer Screw, 5/16-18 x 0.625 710-0189 Hex Screw, 5/16-18 x 3.00...
  • Page 28 PARTS LIST Craftsman Tiller — Model No. C459.62103-1...
  • Page 29 PARTS LIST Craftsman Tiller — Model No. C459.62103-1 Ref. No. Part No. Description Ref. No. Part No. Description 934-04652 Complete Whl. Ass., 13 x 5 x 6 (B, C) 736-3092 Flat Washer, .265 x 1.0 x .030 714-0143A Click Pin 738-04425 Shoulder Screw, .342 x .335 1⁄4-28...
  • Page 30 PARTS LIST Craftsman Tiller — Model No. C459.62103-1...
  • Page 31 PARTS LIST Craftsman Tiller — Model No. C459.62103-1 Ref. No. Part No. Description 918-04815A Transmission Assembly 919-04184A Housing, Transmission 710-3008 Hex Screw, 5/16-18, .75, Gr5 911-04844 Shaft, Tiller 911-04854 Shaft, Wheel 911-05028 Shaft, Worm 714-04059 Key, Hi Pro .25 x 1.062...

  • Page 32: Parts List (Engine)

    PARTS LIST Craftsman Engine Model 170-TU For Tiller Model C459.62103-1 Ref. Part No. Description 951-10806 Air Cleaner Housing 712-04213 951-14068 Self-Tapping Bolt M4.2×16 951-14069 Carbon Canister 951-14070 Silencer Plate 750-05314 Rubber Shock Pad 951-10794 Air Filter Assembly 951-14071 Air Filter Cover...
  • Page 33 PARTS LIST Craftsman Engine Model 170-TU For Tiller Model C459.62103-1 127 - Carburetor Kit - Major Ref. Part No. Description Ref. Part No. Description Idle Speed Adjusting Screw 710-05101 Stud M6×110 Mixture Screw 951-11567 Carburetor Insulator Gasket Carburetor Body 951-11568...
  • Page 34 PARTS LIST Craftsman Engine Model 170-TU For Tiller Model C459.62103-1 125 - Gasket Kit - External 126 - Gasket Kit - Complete 130 - Complete Engine...
  • Page 35 PARTS LIST Craftsman Engine Model 170-TU For Tiller Model C459.62103-1 Ref. Part No. Description 951-11113 Air Shield 951-11573 Connecting Rod Assembly 951-11356 Governor Arm Shaft 736-04461 Washer 5.2×1.9 951-11574 Governor Seal 714-04074 Cotter Pin 951-11575 Camshaft Assy. 951-11369 Radial Ball Bearing, 6205...
  • Page 36 PARTS LIST Craftsman Engine Model 170-TU For Tiller Model C459.62103-1 125 - Gasket Kit - External 126 - Gasket Kit - Complete 130 - Complete Engine...
  • Page 37 PARTS LIST Craftsman Engine Model 170-TU For Tiller Model C459.62103-1 Ref. Part No. Description Ref. Part No. Description 951-10722A Cylinder Head Assembly 710-04968 Bolt M6×16 (Incl.6,8-17,19,22,28, 951-11054 Valve Cover 29,44,48,49) 726-04101 Breather Hose Clamp 951-10292 Spark Plug/F6Rtc 731-07059 Exhaust Piping...
  • Page 38 PARTS LIST Craftsman Engine Model 170-TU For Tiller Model C459.62103-1 Ref. Part No. Description 951-11110 Air Flow Shield 710-04940 Bolt M6×10 951-10792 Ignition Coil Assembly 710-04919 Bolt M6×25 951-10805 Flywheel 951-10934 Fan, Cooling 951-10911 Pulley, Starter 712-04209 Nut, Special, M14×1.5 710-04915 Bolt M6×12...
  • Page 39 PARTS LIST Craftsman Engine Model 170-TU For Tiller Model C459.62103-1 121 121 Ref. Part No. Description Ref. Part No. Description 710-04968 Bolt M6×16 951-11914 Dipstick Decoration Cover 726-04101 Breather Hose Clamp 710-04905 Bolt 951-11067 Throttle Control Knob 710-04915 Bolt M6×12...

  • Page 40: Labels

    Parts List Craftsman Tiller Model No. C459.62103-1 777S33894 777D15447 S33894 2.5 cm 7.5 cm 12.5 cm 18.5 cm 777I23259 777S33612 777X44670 777D16041 10W30 10W30 OVERHEA D VA LV E 2 0 8 777X44670 777D16040 777I23189 777I23190 ” T illing W idth...

  • Page 41: Warranty Statement

    WARRANTY STATEMENT General: Craftsman products are warranted to be free from defects in materials or workmanship for a specific time period as set-out below (the “Warranty Period”). Warranties extend to the original purchaser of a Craftsman product only. Purchases made through an online auction or through any website other than www.sears.ca are excluded.

  • Page 42: Emission Control System Warranty Statement

    (This page applicable in the U.S.A. and Canada only.) Sears Brands Management Corporation (Sears), the California Air Resources Board (CARB) and the United States Environmental Protection Agency (U.S. EPA) Emission Control System Warranty Statement (Owner’s Defect Warranty Rights and Obligations) EMISSION CONTROL WARRANTY COVERAGE IS APPLICABLE TO CERTI- YEAR 1997 AND LATER ENGINES WHICH ARE PURCHASED AND USED FIED ENGINES PURCHASED IN CALIFORNIA IN 1995 AND THEREAF-...

  • Page 43: Engine Emissions

    Look For Relevant Emissions Durability Period and Air Index Information On Your Engine Emissions Label Engines that are certified to meet the California Air Resources Board (CARB) Tier 2 Emission Standards must display information regarding the Emissions Durability Period and the Air Index. Sears Brands Management Corporation makes this information available to the consumer on our emission labels.

  • Page 44: Repair Protection Agreement

    REPAIR PROTECTION AGREEMENT Congratulations on making a smart purchase. Your new Craftsman® Once you purchase the Agreement, a simple phone call is all that it product is designed and manufactured for years of dependable opera- takes for you to schedule service. You can call anytime day or night, or tion.

  • Page 45: 1-800-4-My-Home

    02488 Trademarks of Sears Brands Management Corp. used under license by Sears Canada Marque déposée / Marque de commerce de Sears Brands Management Corp. utilisée en vertu d’une licence de Sears Canada...

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