Follett L82639 Operation And Service Manual
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Follett L82639 Operation And Service Manual

Follett L82639 Operation And Service Manual

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HCD1010R/N, HCD1410R/N, HMF1010R/N, HMF1410R/N
Horizon Elite™ Ice Machines (Remote Condensing)
Order parts online
www.follettice.com
HCD1010R/N, HMF1010R/N, HCD1410R/N, HMF1410R/N
801 Church Lane • Easton, PA 18040, USA
Toll free (877) 612-5086 • +1 (610) 252-7301
www.follettice.com
Operation and Service Manual
After Serial Number L82639
01096122R12
1

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  • Page 1 HCD1010R/N, HCD1410R/N, HMF1010R/N, HMF1410R/N Horizon Elite™ Ice Machines (Remote Condensing) Order parts online Operation and Service Manual www.follettice.com After Serial Number L82639 801 Church Lane • Easton, PA 18040, USA Toll free (877) 612-5086 • +1 (610) 252-7301 01096122R12 HCD1010R/N, HMF1010R/N, HCD1410R/N, HMF1410R/N...
  • Page 2 HCD1010R/N, HMF1010R/N, HCD1410R/N, HMF1410R/N...

  • Page 3: Table Of Contents

    Welcome to Follett........

  • Page 4: Welcome To Follett

    Before you begin After uncrating and removing all packing material, inspect the equipment for concealed shipping damage. If damage is found, notify the shipper immediately and contact Follett LLC so that we can help in the filing of a claim, if necessary.

  • Page 5: Specifications

    § 3/8" OD push-in water inlet (connection inside machine) - 3/8" OD tubing required. § Water shut-off recommended within 10 feet (3 m). § Follett recommends installation of Follett water filter system (part# 00130286) in ice machine inlet water line. Flush drain plumbing §...

  • Page 6: Ambient

    Chassis drain plumbing § Plug must be removed from John Guest fitting. § Route 3/8" drain tubing through knockout in back of docking station and insert fully into John Guest fitting connection at the rear of the machine chassis. Route other end of 3/8" drain tubing to drain. §...

  • Page 7: Dimensions And Clearances

    Dimensions and clearances § Entire front of ice machine must be clear of obstructions/connections to allow removal. § 1" (26mm) clearance above ice machine for service. § 1" (26mm) minimum clearance on sides. § The intake and exhaust air grilles must provide at least 250 sq in (1615 sq cm) of open area. §...

  • Page 8: Condensing Unit

    Condensing Unit 1010/1410 single phase (Tecumseh) 1410 three phase (Larkin) 1010 three phase (Tecumseh) Horizon Elite 1010/1410 (Tecumseh) Horizon Elite 1410 three phase (Larkin) W1 Width ASAFR9510ZNAMC1, 37.75" (95.9 cm) – three phase (Larkin) 39.9" (101.3 cm) – Models ASFS9516ZNAMC1, ASFR9511ZFAMC1 ASAFR9510ZNAMC1, D1 Depth...

  • Page 9: Operation

    Cleaning of the condenser can usually be performed by facility personnel. Cleaning of the icemaker system, in most cases, should be performed by your facility’s maintenance staff or a Follett authorized service agent. Regardless of who performs the cleaning, it is the operator’s responsibility to see that this cleaning is performed according to the schedule below.
  • Page 10 Fig. 2 2. Follow the directions on the SafeCLEAN Plus packaging to mix 1 gal. (3.8 L) of Follett SafeCLEAN Plus solution. Use 100 F (38 C) water. 3. Using a 1 quart (1L) container, slowly fill cleaning cup until CLEANER FULL light comes on. Do not overfill.
  • Page 11 Fig. 5 7. Disconnect coupling as shown. Fig. 6 8. Using disposable food service grade gloves, insert dry Sani-Sponge. 9. Insert Sani-Sponge soaked in SafeClean Plus (from Step 4). 10. Push both Sani-Sponges down ice transport tube with supplied pusher tube. Fig.
  • Page 12 Fig. 8 12. Reconnect coupling. Press power switch ON. Ice pushes Sani-Sponges through ice transport tube. Fig. 9 13. Place a sanitary (2 gal. or larger) container in bin or dispenser to collect Sani-Sponges and ice for 10 minutes. 14. Collect 5.5 lbs (3 kg) of ice from unit. Discard ice and Sani-Sponges.

  • Page 13: Service

    The Horizon ice machine overview The Follett Horizon ice machine uses a horizontal, cylindrical evaporator to freeze water on its inner surface. The refrigeration cycle is continuous; there is no batch cycle. The evaporator is flooded with water and the level is controlled by sensors in a reservoir.
  • Page 14 Water system The water level in the evaporator is controlled by a feed solenoid and level detecting sensors. Referencing the diagram below, water sensing probes extend down into the reservoir at the end of the evaporator assembly. The system works via electrical conductivity as follows: The probe labeled B is the common.

  • Page 15: Bin Full" Detection System

    “Bin full” detection system The Follett Horizon ice machine incorporates a unique “bin full” detection system that consists of the shuttle and actuator. The shuttle incorporates a flag and switch. Referencing the figure below, the normal running position of the flag is down, and the switch is closed. When the bin fills to the top and ice can no longer move through the tube, the machine will force the shuttle flag up, opening the switch and shutting the machine off.

  • Page 16: Electrical System

    Electrical system ATTENTION! To prevent circuit breaker/Hi-amp overload, wait 5 minutes before restarting this unit. This allows the compressor to equalize and the evaporator to thaw. Normal control board operation The PC board indicator lights provide all the information necessary to determine the machine's status. Green indicator lights generally represent “go”...
  • Page 17 Error faults: The Horizon PC board monitors various operating parameters including high pressure, auger gearmotor amperage limits, clogged drain, and low water alarm conditions. There are three types of errors namely “soft” (time delay) "hard" (reset), and “run” . § Soft errors will automatically reset after the 1 hour time delay or can be reset by cycling power. §...
  • Page 18 Wiring diagram, evaporator unit Gearmotor data Resistance of windings 115 vac gearmotor (Brother): Gearmotor current 2.8A @ 115 V Gearmotor torque-out (high amp) trip point: 5.6A White to Black: 3Ω White to Red: 3Ω Red to Black: 6Ω HCD1010R/N, HMF1010R/N, HCD1410R/N, HMF1410R/N...
  • Page 19 Models AJA7490ZXDPN, AWA9513ZXDPN Single-phase condensing unit wiring diagram (Tecumseh) FAN 1 FAN 2 COMPRESSOR CONTACTOR COIL see note A RECEIVER TERMINAL HEATER BOARD HEATER THERMOSTAT POWER SUPPLY 230-60-1 POTENTIAL RELAY see note B COMPRESSOR CONTACTOR NC AUXILIARY SWITCH CRANK CASE HEATER COMPRESSOR CONTACTOR...
  • Page 20 Models ASAFR9510ZNAMC1, 1010 Single-phase condensing unit wiring diagram (Tecumseh) HCD1010R/N, HMF1010R/N, HCD1410R/N, HMF1410R/N...
  • Page 21 Models ASFS9516ZNAMC1, 1410 Single-phase condensing unit wiring diagram (Tecumseh) HCD1010R/N, HMF1010R/N, HCD1410R/N, HMF1410R/N...
  • Page 22 Model AWA9490ZXTPN 3-phase condensing unit wiring diagram (Tecumseh) FAN 1 FAN 2 TO "Y-OUT" TO "230 VAC" AT PHASE AT PHASE MONITOR MONITOR COMPRESSOR D.T. TO "C" CONTACTOR AT PHASE COIL MONITOR see note A RECEIVER TERMINAL TERMINAL HEATER BOARD BOARD HEATER THERMOSTAT...
  • Page 23 Models ASFR9511ZFAMC1, 1010 3-phase condensing unit wiring diagram (Tecumseh) HCD1010R/N, HMF1010R/N, HCD1410R/N, HMF1410R/N...
  • Page 24 3-phase condensing unit wiring diagram (Larkin) HCD1010R/N, HMF1010R/N, HCD1410R/N, HMF1410R/N...

  • Page 25: Mechanical System

    Mechanical System Fig. 10 Evaporator disassembly 1. Press CLEAN button to purge evaporator. Turn power OFF when LO WATER lights. 2. Unscrew and disconnect transport tube from louvered docking assembly. Fig. 11 3. Remove gearbox insulation.. Fig. 12 4. Disconnect gear motor wires. Fig.
  • Page 26 Fig. 14 6. Remove gear motor bolts (1/2" wrench). 7. Remove gear motor and wipe auger shaft clean. WIPE AUGER SHAFT Fig. 15 8. Remove main housing insulation and shuttle insulation: Fig. 16 9. Remove front feed water tube from push-in fitting, shuttle drain tube, and shuttle switch.
  • Page 27 Fig. 17 10. Remove 3 screws (with 3/16" allen wrench) then remove auger and main housing together. Note: Auger is sharp - wear protective gloves.: Fig. 18 11. Rotate auger to align opening in auger flange with stream divider. 12. Pull out auger.: Fig.

  • Page 28: Evaporator Reassembly

    Evaporator reassembly Fig. 20 14. Install ceramic mating ring and shaft seal. Caution: Do not touch the sealed surface of either part. Oil from bare skin will cause premature seal failure. 15. Use liquid hand soap on the rubber part of the Cardboard ceramic seal when installing in main housing.
  • Page 29 Fig. 23 22. Install shuttle switch. § Align holes with pins (Fig. 23.1) and depress switch button (Fig. 23.2) to clear shuttle tab. Fig. 24 23. Install shuttle drain tube and front feed water tube (Fig. 24). Fig. 25 24. Install main housing insulation and shuttle insulation: 25.
  • Page 30 Fig. 26 26. Slide gear motor onto auger and install gear motor bolts (9/16" wrench). Fig. 27 27. Connect gear motor wires. Fig. 28 28. Pry auger forward and rotate auger using 1/2" wrench to align keyways. 29. Insert key fully. Fig.
  • Page 31 Fig. 30 31. Rotate retainer fork to align screw holes. 32. Install screws to secure retainer fork. Fig. 31 33. Install gearbox insulation. Fig. 32 34. Connect transport tube to louvered docking assembly. HCD1010R/N, HMF1010R/N, HCD1410R/N, HMF1410R/N...
  • Page 32 Reservoir/rear bushing disassembly Fig. 33 1. Press CLEAN button to purge evaporator. Turn power OFF when LO WATER lights. Note: In many applications, removing the gearmotor, main housing, and auger will allow for the ice machine to be pulled out further for better access to rear components.

  • Page 33: Refrigeration System

    Refrigeration system Condenser unit operation The condensing unit is weatherproof and equipped to operate in ambient temperatures from –20 F to 120 F (–29 C to 48.9 C). The condensing unit is controlled by a low pressure control, which works in concert with a refrigerant solenoid valve on the evaporator module.

  • Page 34: Refrigeration Charge

    Refrigeration system diagram CONDENSER UNIT SUCTION ACCUMULATOR HIGH SIDE COMPRESSOR SERVICE VALVE W/ SERVICE PORT RECEIVER FILTER-DRIER SIGHT GLASS HIGH SIDE SERVICE VALVE W/ SERVICE PORT CHECK VALVE HIGH PRESSURE SWITCH LOW SIDE CONDENSER SERVICE VALVE W/ SERVICE PORT HEAD CONTROL VALVE CHECK VALVE EVAPORATOR UNIT HEAT EXCHANGER...
  • Page 35 Refrigerant replacement requirements 1. Non-contaminated refrigerant removed from any Follett refrigeration system can be recycled and returned to the same system after completing repairs. Recycled refrigerant must be stored in a clean, approved storage container. If additional refrigerant is required, virgin or reclaimed refrigerant that meets ARI standard 700-88 must be used.
  • Page 36 Evaporator Unit Low-side or ice making head Ambients Minimum Maximum Air temperature 50 F/10 C 100 F/37.8 C Water temperature 45 F/7 C 90 F/32.2 C Ambient water temperature is measured in the ice machine water reservoir. Ice capacity test Ice machine production capacity can only be determined by weighing ice produced in a specific time period.

  • Page 37: Troubleshooting

    Troubleshooting Please see “Service” section for a description of each function. Ice machine disposition Possible causes Corrective action Legend: ON or OFF FLASHING Ice machine is in running 1. No output from PC board. 1. Replace PC board. condition but not making ice. 2.
  • Page 38 Ice machine disposition Possible causes Corrective action Ice machine is not making ice. 1. Water supply is insufficient. 1. Restore water supply and check Lo water. 2. Low water pressure. water filters. If evaporator was 3. Defective water feed solenoid completely empty the reset button valve.
  • Page 39 HCD1010R/N, HMF1010R/N, HCD1410R/N, HMF1410R/N...

  • Page 40: Replacement Parts

    Replacement parts Evaporator assembly (After Serial Number K81439) HCD1010R/N, HMF1010R/N, HCD1410R/N, HMF1410R/N...
  • Page 41 Reference # Description Part # Tube, ice transport, insulated 01118181 Shuttle assembly 01118132 Shuttle assembly, IMDV 01118140 Switch, shuttle 01006261 Compression nozzle 01278654 O-ring, shuttle 01164920 Screw, reservoir (10 pack) 01333830 Auger hardware (includes screws, key, retainer) 01118611 01164938 Bolt, gearmotor mounting (2) (self-contained units), includes washers 01118629 Cartridge assembly, shuttle spring 01118033...

  • Page 42: Low-Side Assembly

    Low-side assembly HCD1010R/N, HMF1010R/N, HCD1410R/N, HMF1410R/N...
  • Page 43 Reference # Description Part # Tubing, liquid line, quick connect 01165554 Tubing, suction line, quick connect 01165562 Coupling set, liquid line, quick connect, 3/8" 01363910 Coupling set, suction line, quick connect, 5/8" 01363928 Sight glass 01165570 Electrical box support 01121292 Valve, expansion, thermal (includes TXV insulation) 01118942 Insulation, TXV body...

  • Page 44: Electrical Box

    Electrical box HCD1010R/N, HMF1010R/N, HCD1410R/N, HMF1410R/N...
  • Page 45 Reference # Description Part # Cover, electrical box, air/water-cooled 01118975 Board, control, 120 V (includes stand-offs) 01117829 Stand-offs (set of 8) 00130906 Switch, TDS 01165695 Switch, evaporator clean 01165703 Switch, ice machine power 01165711 Cord, power, 120 V 01111491 Cable, IMDV 01302983 HCD1010R/N, HMF1010R/N, HCD1410R/N, HMF1410R/N...

  • Page 46: Integration Kit - Top-Mount And Ride Remote Ice Delivery

    Integration kit – top-mount and RIDE remote ice delivery Top mount configuration RIDE model configuration HCD1010R/N, HMF1010R/N, HCD1410R/N, HMF1410R/N...
  • Page 47 Reference # Description Part # Shuttle actuator 00171322 Clamp 500377 Actuator elbow (includes 00167122 and 209100) 00171264 Screws 01303064 Gasket 01303072 Actuator body 00171272 Gasket, coupling 01303080 Ring, locking (includes 00126532) 00171371 Ice transport tube, 10' (3 m) 00171280 Ice transport tube, 20' (6 m) 00171298 Insulation, transport tube 501176...

  • Page 48: Skins Assembly

    Skins assembly HCD1010R/N, HMF1010R/N, HCD1410R/N, HMF1410R/N...
  • Page 49 Reference # Description Part # Cover, front 01363936 Coupling (includes O-ring) 00171207 O-ring 01303171 Bulkhead fitting 00171215 Cap, nut, ice hose 01303189 Hose clamp 500377 Plate, strain relief 00192070 Docking assembly (includes strain relief plate, bulkhead fitting) 01383389 Screw 01303197 Bulkhead connector kit 00171223 Cord and plug, power...

  • Page 50: 1010 Single-Phase Condensing Unit (Aja7490Zxdpn - Tecumseh))

    1010 Single-phase condensing unit (AJA7490ZXDPN - Tecumseh)) Top View Side View 19 12 Reference # Description Part # Shroud 01018290 Condenser 01018324 Head pressure control valve 01021401 Condenser fan motor 01018266 Condenser fan guard 00123067 Receiver 01122514 Filter drier, liquid 01122522 Compressor (includes start and run capacitors, relay, suction and liquid drier) 01122605...

  • Page 51: 1010 Single-Phase Condensing Unit (Asfr9510Znamc1 - Tecumseh)

    1010 Single-phase condensing unit (ASFR9510ZNAMC1 - Tecumseh) Top View Side View Reference # Description Part # Shroud & micro-channel condenser assembly 01353754 Head pressure control valve 01353762 Condenser fan motor 01353770 Condenser fan blade 01353788 Receiver Reciever heater 01353846 Thermostat Kit, liquid filter drier and sight glass 01353796 Low pressure switch...

  • Page 52: 1410 Single-Phase Condensing Unit (Awa9513Zxdpn - Tecumseh)

    1410 Single-phase condensing unit (AWA9513ZXDPN - Tecumseh) Top View Side View 19 12 Reference # Description Part # Shroud 01018290 Condenser 01018324 Head pressure control valve 01021401 Condenser fan motor 01018266 Condenser fan guard 00123067 Receiver 01122514 Filter drier, liquid 01122522 Compressor (includes start and run capacitors, relay, suction and liquid drier) 01122639...

  • Page 53: 1410 Single-Phase Condensing Unit (Asfs9516Znamc1 - Tecumseh)

    1410 Single-phase condensing unit (ASFS9516ZNAMC1 - Tecumseh) Top View Side View Reference # Description Part # Shroud & micro-channel condenser assembly 01353754 Head pressure control valve 01353762 Condenser fan motor 01353770 Condenser fan blade 01353788 Receiver Reciever heater 01353846 Thermostat Kit, liquid filter drier and sight glass 01353796 Low pressure switch...

  • Page 54: 1010 3-Phase Condensing Unit (Awa9490Zxtpn - Tecumseh)

    1010 3-phase condensing unit (AWA9490ZXTPN - Tecumseh) Top View Side View Reference # Description Part # Shroud 01018290 Condenser 01018324 Head pressure control valve 01021401 Condenser fan motor 01018266 Condenser fan guard 00123067 Receiver 01122514 Filter drier, liquid 01122522 Compressor (includes crankcase heater, check vale and filter driers) 01122621 Shut-off valve, suction line 00107078...

  • Page 55: 1010 3-Phase Condensing Unit (Asfr9511Zfamc1 - Tecumseh)

    1010 3-phase condensing unit (ASFR9511ZFAMC1 - Tecumseh) Top View Side View Reference # Description Part # Shroud & micro-channel condenser assembly 01353754 Head pressure control valve 01353762 Condenser fan motor 01353770 Condenser fan blade 01353788 Receiver Reciever heater 01353846 Thermostat Kit, liquid filter drier and sight glass 01353796 Low pressure switch...

  • Page 56: 1410 3-Phase Condensing Unit (Awa9517Zxtpn -Tecumseh)

    1410 3-phase condensing unit (AWA9517ZXTPN -Tecumseh) Top View Side View Reference # Description Part # Shroud 01018290 Condenser 01018324 Head pressure control valve 01021401 Condenser fan motor 01018266 Condenser fan guard 00123067 Receiver 01122514 Filter drier, liquid 01122522 Compressor (filter driers) 01122647 Shut-off valve, suction line 00107078...

  • Page 57: 1410 3-Phase Condensing Unit (Lzt015M6Cfim - Larkin)

    1410 3-phase condensing unit (LZT015M6CFIM - Larkin) Top View Side View Reference # Description Part # Condenser 01354083 Head Pressure Control Valve 01021401 Condenser Fan Motor 01354091 Fan Guard 01354109 Recevier Kit (includes receiver, thermostat and heater) 01354117 Not shown Receiver thermostat 01354125 Not shown...
  • Page 58 1410 3-phase condensing unit (LCH0015MCACZC - Larkin) Top View Side View Reference # Description Part # Condenser 01354083 Head Pressure Control Valve 01021401 Condenser Fan Motor 01354091 Fan Guard 01354109 Recevier Kit 01354117 Not shown Receiver thermostat 01354125 Not shown Receiver Heater 01354133 Filter Drier, Liquid...
  • Page 59 To order replacement parts, please contact Larkin directly at (1) XXX-XXX-XXX. Description Part # CRANKCASE HEATER- SCROLL 240V 24723301 1/2" BASE VALVE 29318102 25A 208-240V CONTACTOR 2259996 SUCTION FILTER SF-285 5/8ODS S 2210285 3/8" BASE VALVE 29318101 5/8" BASE VALVE 29318103 RIGHT SIDE PANEL 40827701...
  • Page 60 Le rogamos consulte el manual de instalación y de instrucciones adjunto, ya que es muy importante que la instalación se realice según las especificaciones de fábrica para que el equipo funcione a su máxima eficiencia. Follett LLC no se hace responsable de los daños indirectos, costos, gastos por conexión y desconexión o pérdidas por causa de defecto de la máquina.
  • Page 61 Registrazione della garanzia e valutazione dell’attrezzatura Grazie per aver acquistato un dispositivo Follett®. Ci auguriamo che il nostro prodotto soddisfi o superi le Sue aspettative, in quanto il nostro obiettivo è quello di offrire prodotti e servizi di alta qualità che soddisfino pienamente le vostre esigenze! La preghiamo di leggere attentamente il manuale per l’installazione e per l’uso allegato.
  • Page 62 Garantiregistrering och utvärdering av utrustning Tack för att du köpt utrustning från Follett  ® . Vi hoppas att du ska tycka att den uppfyller eller överträffar dina förväntningar, då vårt mål är att leverera produkter och tjänster av högt värde som gör dig helt nöjd! Studera medföljande installations- och bruksanvisning.
  • Page 63 HCD1010R/N, HMF1010R/N, HCD1410R/N, HMF1410R/N...
  • Page 64 Horizon, Horizon Elite, Harmony, Ice Manager, SafeCLEAN, Sani-Sponge and Vision are trademarks of Follett Products LLC. Chewblet, RIDE and Follett are registered trademarks of Follett Products LLC, registered in the US. 801 Church Lane • Easton, PA 18040, USA Toll free (877) 612-5086 • +1 (610) 252-7301 01096122R12 www.follettice.com...

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