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BRIGHT CB460 Manual

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WHEEL BALANCER
：
MODEL
CB460
- 1 -

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Summary of Contents for BRIGHT CB460

  • Page 1 WHEEL BALANCER ： MODEL CB460 - 1 -...
  • Page 2 This instruction manual has been prepared especially for you. The manner in which you care for and maintain your banlancer will have a direct effect on its overall performance and longevity. READ THIS ENTIRE MANUAL BEFORE OPERATION BEGINS. RECORD HERE THE FOLLOWING INFORMATION WHICH IS LOCATED ON THE SERIAL NUMBER DATA PLATE SERIAL No.：...
  • Page 3 INDEX 1. The brief description of wheel balancer 1) Working scope 2）Instructions for the stickers (include the warning sticker) 3）Appearance of wheel balancer 4）Performance and feature 5）Technical Data 2. The use of wheel balancer 1) Precaution in transport the machine 2）Demand for install the electrical device 3）Air supply connection 4)Precaution in installation and operation...
  • Page 4 14.The Drawing Of Computer Board 15.Electrical diagram 16．Spare part list 1. THE BRIEF OF WHEEL BALANCER 1）Working scope This microcomputer control, digital display, high-performance balancer can balance car tyre, small passenger car tyre and light truck tyre, also it designed for balancing super truck and passenger car tyre, that up to 105kg.

  • Page 5: Technical Data

    Ⅵ、 、The original data this mark is under the nameplate on the back of the machine body, or on the front or left side for the inside machine body. (some machine only put them inside the body). These three data is input before the delivery after the calibration (save in the CMOS chip ), that is for the reference for the user later.
  • Page 6 car、light truck、Super truck and passenger Balancing class tyre Balancing mode Dynamic, static, and three ALU Driven style Driven by electrical Power supply demand 230V 50Hz Suit different Style for put the weight Standard style Measure for inside and Standard Suit for every model outside down The machine start when...
  • Page 7 Max.wheel diameter 47″ Max.rim diameter 10″~24″ Max.rim width 1．5″~20″ Max.wheel weight 150kg Dimension（after packing） 1320X950X1180（LXWXH） Machine weight 274kg Include wheel lifter Temperature 0~40℃ Hmidity ≤75% Noise ≤70dB Resistance ≥20MΩ Power About 800W 2. The use of wheel balancer 1) Precaution in transport the machine A、Be careful when transport and unpack the machine, to avoid the damage of the machine.
  • Page 8 pipeline. If the working site is not good, much equipment, vehicle and people go through, the wire should be built on stilts or cover up. B、 Demand for the power supply. The voltage should be stable, the wire should have overload ability，fluctuate of the voltage should not exceed the rated voltage 10%，fluctuate of the frequency should not exceed 1Hz，or the regulator should be mounted, to keep the voltage and frequency stable.
  • Page 9 (inside) hose should be used to connect with the air supply, then tighten it by caliper. Working condition: according to the demand for the balancer Net weight:50Kg Dimension:1129×1190×728mm （LXWXH） B、Unit conversion 1Mpa=l0Bar 1Bar=14.5Psi 1Bar≈1Kg/cm B、 Pneumatic diagram(right) ） Precaution installation and operation *Don't place the detector in an extreme hot or cold condition, and avoid setting the machine close to the heating radiator, tap, air humidifier and stoves.
  • Page 10 source. *The wire line of dynamic balance detector should be prevented from stepping on. *Contact with the special service man for maintenance before you have to move the dynamic balance detector. ** At least 80cm should be left at the back of the machine, 50 cm on the left side of the machine should be left, to ensure the aeration ,disperse and the normal work, 200 cm on the right side of the machine should be left, to facility the mount and demount the tyre or mounting the lifting device.
  • Page 11 with big power, to avoid the electromagnetism interrupt the testing precision. *If the ray not good for the working site, the lighting device should be prepared, it is better to use daylight lamp or incandescence clamp, brightness should fit for the working. 5)Call your attention to the following problems *Never dismount or refit the dynamic balance detector by yourself.
  • Page 12 c．d． Positioning lamp for unbalance point. When the indicator lighting, the machine in the position work for big tyre. When the indicator lighting, the machine in the position work for small tyre. 。 Balancing block mode indicating lamp. B、Instruction for the button Width setting button.
  • Page 13 i． Distance setting button. Press down to adjust the set distance value on indicator j． Dia setting button. Press down to adjust the set Dia value on indicator p． High precision balance button. Indicator display’’00’’when unbalance<5g, press down this button to show the left unbalance value.
  • Page 14 4.1.2 Lifting the tyre The lifter should be used to lift the tyre, when the tyre more than 15kg. Roll the tyre to the lifter (the tyre edge should be 10 cm from the shaft edge, avoid the damage to the shaft during the operation). Hold the tyre one hand, the other hand adjust the valve, ( turn clockwise the lifter is lifting, turn anti- clockwise the lifter is down,) check the center position of the tyre, when the tyre center match to the shaft, stop the valve in the center position, push the handle to make the tyre in the shaft, not damage...

  • Page 15: Self-Calibration

    unbalance value, d indicate the external unbalance value. 4.1.8 Run wheel till all lamps in a set of c or d start to light, it means that the position of rim’s highest point is the unbalance point. Among which the d represents the value of internal side of rim and the c represents the value of external side of rim 4.1.9.At the unbalance point of the rim, mount a balance block corresponding...
  • Page 16 2）Press down the “CAL “ button, don’t loosen, then press the button. The indicators a and b show “CAL”-“CAL”, the positioning lamp of unbalance will flash several seconds, and then went out automatically. 3）Press down the starting button, after several seconds the detector automatically stop, the indicators a and b show “Add”-“100”.
  • Page 17 When the four sets of indicators all went out, it shows the standard balance. (Whenever start detector, computer automatically set at such state.) 7.Code in Computer Self-diagnosis Trouble in phase generator or power board, phase board is damaged or phase connecting line is break. Rotation speed is too low or wheel hasn't been mounted (with tire).

  • Page 18: Standard Accessories (List)

    9.Standard accessories of Tire Balance Detector Positioning cone for axis Locknut Pin-Accessory .Standard accessories (List) *Counterweight nip 1Piece *Caliper 1Piece *Positioning cone for axis 5Pieces *Plumb 100g 1 Piece *Spring 1Piece *Flange 1Piece * Pin-Accessory 3Piece - 18 -...

  • Page 19: Troubleshooting

    10.Trouble shooting Symptom Cause Solution No display on the screen after 1.External power malfunction. 1.Check the external power supply starting 2.Power board malfunction 1. Replace the power board. 3.Loosen connection between computer 2. Check the plug of the connecting board and power board. line.
  • Page 20 1) Adjust the SFA data: After the calibration, if the 100g weight is not directly under the wheel spindle (six o’clock position) or the data is not correct, this function can be used to know the offset degree of the weight. Move this weight, and press the buttons, nine seconds later the indicators will stop flashing, press button of “a”...
  • Page 21 changed. If the customer confirm not change the bearing, just change the grease, then demount the bearing, open the dust ring, add the grease(XHP103)，all these work must under the guide by the professional person, the machine must be calibrate after change the bearing, if the bearing not change well, it will affect the precision of the machine, then put the dust ring, mount the machine and readjust.
  • Page 22 ASTM D 1264，(wt%) ，@79ºC Water Washout, loss B、Safety data list for oil Mobiltrans HD SAE Grade Viscosity,ASTM D 445 cSt @ 40ºC cSt @ 100ºC 11.2 Viscosity Index, ASTM D 2270 Pour Point,ºC, ASTM D 97 Flash Point,ºC, ASTM D 92 Density @ 15°C kg/l, ASTM D 0.893 4052...
  • Page 23 13.The Drawing Of Power Board Drawing for power supply connection of wheel balancer Brake resistance 10Ω /100W MOTOR Power board 　 ～ 230V Power switch 　 ～ 230V 9 0 9 Power transfer Input ～ 230V Output 9V-0-9V Connect with computer board AC 230V - 23 -...
  • Page 24 14.The Drawing Of Computer Board The drawing line for computer board of wheel balancer To touch switch cable To power supply Computer board Stroke switch Cover control To　upright Sensor input use pulse To level Sensor input To photocell - 24 -...

  • Page 25: Electrical Diagram

    15. Electrical diagram - 25 -...
  • Page 26 16．Spare part list Description Q’ty Model Part Bearing 6005Z On the fixing shaft Bearing 6006Z On the fixing shaft On the shaft for the Bearing motor Fuse Power poard Fuse Power poard Lock nut Thread rod Computer In the main body board - 26 -...