Maintenance - Cushman 623525-H Owner's Manual

Table of Contents

Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.

TITLE

VEHICLE CLEANING AND CARE ...................................................................................................................................... 5-3

Vehicle Cleaning ......................................................................................................................................................................................... 5-3

REPAIR ............................................................................................................................................................................... 5-3

Lifting the Vehicle........................................................................................................................................................................................ 5-3

WHEELS AND TIRES.......................................................................................................................................................... 5-4

Tire Repair .................................................................................................................................................................................................. 5-4

Wheel Installation........................................................................................................................................................................................ 5-5

LIGHT BULB REPLACEMENT ........................................................................................................................................... 5-6

FUSE REPLACEMENT ....................................................................................................................................................... 5-6

TRANSPORTING VEHICLE ................................................................................................................................................ 5-7

Towing......................................................................................................................................................................................................... 5-7

Hauling ........................................................................................................................................................................................................ 5-7

SERVICE AND MAINTENANCE ......................................................................................................................................... 5-7

ROUTINE MAINTENANCE.................................................................................................................................................. 5-8

Tire Inspection............................................................................................................................................................................................. 5-8

Brakes ......................................................................................................................................................................................................... 5-8

PERIODIC BRAKE TEST FOR MECHANICAL BRAKES ................................................................................................... 5-9

REAR AXLE ........................................................................................................................................................................ 5-9

Checking the Lubricant Level...................................................................................................................................................................... 5-9

LUBRICATION .................................................................................................................................................................. 5-10

PDS SYSTEM TEST .......................................................................................................................................................... 5-10

HARDWARE...................................................................................................................................................................... 5-10

CAPACITIES AND REPLACEMANT PARTS.................................................................................................................... 5-11

PERIODIC SERVICE SCHEDULE..................................................................................................................................... 5-12

BATTERY CHARGING AND MAINTENANCE .................................................................................................................. 5-13

Safety ........................................................................................................................................................................................................ 5-13

Battery....................................................................................................................................................................................................... 5-14

Battery Maintenance ................................................................................................................................................................................. 5-14

At Each Charging Cycle ............................................................................................................................................................................ 5-14

Monthly...................................................................................................................................................................................................... 5-14

Electrolyte Level and Water ...................................................................................................................................................................... 5-14

Battery Cleaning........................................................................................................................................................................................ 5-16

Battery Replacement................................................................................................................................................................................. 5-17

Battery Charging ....................................................................................................................................................................................... 5-18