FireplaceXtrordinair 864 TRV 31K Installation Manual

With ember-glo lights
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WARNING: FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could result in serious injury, death, or property damage.
- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other appliance.
- WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Leave the building immediately
• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire department.
-
Installation and service must be performed by a qualified installer, service agency or the gas supplier.
A barrier designed to reduce the risk of burns from
the hot viewing glass is provided with this appliance
and shall be installed for the protection of children
and other at-risk individuals.
This appliance may be installed in an aftermarket, permanently located, manufactured home
(USA only) or mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. A conversion
kit is supplied with the appliance.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Travis Industries, Inc.
 Copyright 2018, T.I.
864 TRV 31K
With Ember-Glo™ Lights
Installation Manual
HOT GLASS WILL CAUSE
BURNS
DO NOT TOUCH GLASS
UNTIL COOLED
NEVER ALLOW CHILDREN
TO TOUCH GLASS
12521 Harbour Reach Dr., Mukilteo, WA 98275
$10.00
 Built-In Direct Vent
 Natural Gas or Propane
 Residential or Mobile
French language manuals at travisindustries.com
Manuels de langue Française à travisindustries.com
8/17/2018
Tested and Listed by
Report # B0516PRT-001
ANSI Z21.88-2014
CSA 2.33-2014
Fireplace
Home
www.travisproducts.com
100-01482

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Summary of Contents for FireplaceXtrordinair 864 TRV 31K

  • Page 1 864 TRV 31K With Ember-Glo™ Lights Installation Manual WARNING: FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death, or property damage. - Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
  • Page 2: Overview

    Introduction Overview This manual details the installation requirements for the 864 TRV 31K fireplace. For operating and maintenance instructions, refer to the 864 TRV 31K Owner's Manual. Listing Details This appliance was listed by Intertek Test Labs to ANSI Z21.88. The listing label is attached to the appliance near the gas control valve.
  • Page 3: Table Of Contents

    Table of Contents Table of Contents   Overview ..............2 Top Vent Configuration with Horizontal   Termination ............32   Listing Details ............2 Top Vent Configuration with Vertical   Massachusetts Approval ........2   Termination ............33   National Fireplace Institute ........2  ...
  • Page 4 Safety Precautions Safety Warnings  Failure to follow all of the requirements may result in property damage, bodily injury, or even death. Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns.
  • Page 5 Safety Precautions Safety Warnings (continued)  Because this heater can be controlled by a thermostat there is a possibility of the heater turning on and igniting any items placed on or near the appliance.  Light the heater using the built-in igniter. Do not use matches or any other external device to light your heater.
  • Page 6: Installation Options

    Features and Specifications Installation Options   Residential or Mobile Home Internal or External Chase   Straight or Corner Placement Horizontal or Vertical Vent   Flush or Recessed Face Bedroom Approved  Raised or Floor Placement Heating Specifications Natural Gas Propane Approximate Heating Capacity (in square feet)*...
  • Page 7: Packing List

    Installation (for qualified installers only) Packing List   Propane Conversion Kit (2 orifices, pilot orifice) Remote Control   Firestop Embers, Rock Wool, EmberBed Glass Additional Items Required  Log Set  Direct Vent  Gas Line Equipment (shutoff valve, pipe, etc.) ...
  • Page 8: Massachusetts Requirements

    Installation (for qualified installers only) Massachusetts Requirements NOTE: The following requirements reference various Massachusetts and national codes not contained in this document. Requirements for the Commonwealth of Massachusetts For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied:...
  • Page 9: Top Vent Or Rear Vent Configuration

    Installation (for qualified installers only) Top Vent or Rear Vent Configuration This appliance is shipped in the top vent configuration. To change to the rear vent configuration, follow the directions below. NOTE: the vent configuration affects several aspects of installation (framing, maximum vent rise, maximum vent run).
  • Page 10 Installation (for qualified installers only) Converting the Fireplace to Rear Vent (continued) Tuck the 3 pieces of insulation (included in the rear vent conversion kit) into the area above the exhaust manifold. The insulation must be placed so it covers the entire area over the flue assembly.
  • Page 11: Fireplace Placement Requirements

    Installation (for qualified installers only) Fireplace Placement Requirements  Fireplace must be installed on a level surface capable of supporting the fireplace and vent  Fireplace must be placed directly on wood or non-combustible surface (not on linoleum or carpet) ...
  • Page 12: Minimum Framing Dimensions - Rear Vent Configuration

    Installation (for qualified installers only) Minimum Framing Dimensions - Rear Vent Configuration HINT: place the fireplace so the center Included Firestop (required) line is at least 5" (127mm) from both Part # 93006094 vertical framing members at the rear (this allows the vent to pass through the framing without modfications) Vent Clearances 8"...
  • Page 13: Minimum Framing Dimensions - Top Vent Configuration13

    Installation (for qualified installers only) Minimum Framing Dimensions - Top Vent Configuration Route the electrical line to a position to the left rear of the fireplace. 38-1/2" 978mm 41-1/4" 20-3/4" (528mm) 1048mm Minimum enclosure height = 38-1/2" (978mm) © Travis Industries 8/17/2018 - 1482 864 31K...
  • Page 14: Televisions Placed Above The Fireplace

    Installation (for qualified installers only) Televisions Placed Above the Fireplace The following section details three methods to allow for television installation above the fireplace. Using a Mantel Between the Fireplace and Television IMPORTANT NOTE REGARDING TELEVISIONS AND THIS FIREPLACE Most television manufacturers instruct the homeowner to not place the television above a heat source. Doing so may negatively affect the longevity of the television and may negate the warranty.
  • Page 15: Using A Buildout Above Fireplace And Television

    Installation (for qualified installers only) Using a Buildout Above Fireplace and Television IMPORTANT NOTE REGARDING TELEVISIONS AND THIS FIREPLACE Most television manufacturers instruct the homeowner to not place the television above a heat source. Doing so may negatively affect the longevity of the television and may negate the warranty. If you do place a television above the fireplace, please be aware of the large amount of heat generated by the fireplace and consider placing the television above a mantel to reduce the amount of heat that reaches the television.
  • Page 16: Using A Buildout Below A Television

    Installation (for qualified installers only) Using a Buildout Below a Television IMPORTANT NOTE REGARDING TELEVISIONS AND THIS FIREPLACE Most television manufacturers instruct the homeowner to not place the television above a heat source. Doing so may negatively affect the longevity of the television and may negate the warranty. If you do place a television above the fireplace, please be aware of the large amount of heat generated by the fireplace and consider placing the television above a mantel to reduce the amount of heat that reaches the television.
  • Page 17: Nailing Brackets

    Installation (for qualified installers only) Nailing Brackets The fireplace has nailing brackets on both sides. Secure the fireplace to the framing. NOTE: Make sure the fireplace is square and plumb when placed in the framing. Measured corner- to-corner the fireplace should be square (approx. 54-7/8” – 1394mm). See the illustration below. Use shims to insure the fireplace is square.
  • Page 18: Corner Installations - Rear Vent Configuration

    Installation (for qualified installers only) Corner Installations - Rear Vent Configuration A typical 45° installation uses the framing dimensions shown in the illustration below (NOTE: all clearances still apply). Travis Firestop Minimum 1/2" (13mm) Clearance Minimum 1" (25mm) Clearance (sku 93006094) 7-1/2"...
  • Page 19: Corner Installations - Top Vent Configuration

    Installation (for qualified installers only) Corner Installations - Top Vent Configuration A typical 45° installation uses the framing dimensions shown in the illustration below (NOTE: all clearances still apply). Minimum 1/2" (13mm) Clearance 15-1/2" 394mm 50-1/2" Min. 1283mm © Travis Industries 8/17/2018 - 1482 864 31K...
  • Page 20: Outdoor Fireplace Installations

    Installation (for qualified installers only) Outdoor Fireplace Installations Travis Industries Inc. gas-fired fireplaces are suitable for installation into outdoor areas protected from direct water impingement. In addition to maintaining listed mantel and combustibles clearances, a rain protection overhang factor of 1/2 shall be constructed to the front and to each side of installed appliances (see the illustration to the right).
  • Page 21: Gas Line Requirements

    Installation (for qualified installers only) Gas Line Requirements MASSACHUSETTS INSTALLATIONS - WARNING: THIS PRODUCT MUST BE INSTALLED BY A LICENSED PLUMBER OR GAS FITTER WHEN INSTALLED WITHIN THE COMMONWEALTH OF MASSACHUSETTS. OTHER MASSACHUSETTS CODE REQUIREMENTS:  Flexible connector must not be longer than 36 inches. ...
  • Page 22: Gas Line Location

    Installation (for qualified installers only) Gas Line Location NOTE FOR RIGID PIPE: When using rigid pipe, you may wish to disconnect the shutoff valve from the fireplace and route the pipe through the fireplace wall. First, disconnect the gas line from the shutoff valve (see step 1 below).
  • Page 23: Electrical Connection (Required)

    Installation (for qualified installers only) Electrical Connection (required)  The electrical line to the grounded receptacle inside the fireplace must be installed by a qualified installer and must meet all local codes.  Make sure the household breaker is shut off prior to working on any electrical lines. ...
  • Page 24: Vent Requirements

    Installation (for qualified installers only) Vent Requirements  The gas appliance and vent system must be vented directly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas-burning appliance. Each direct vent gas appliance must use its own separate vent system.
  • Page 25: Approved Vent

    Installation (for qualified installers only) Approved Vent  Rear vent configurations use 8" (203mm) diameter Simpson Dura-Vent Model Direct-Vent Pro (or GS)*.  Top vent configurations use 8" (203mm) or 6-5/8" (168mm) diameter Simpson Dura-Vent Direct-Vent Pro (or GS)*. If using 6-5/8" (168mm) diameter vent, attach the 8" (203mm) to 6-5/8" (168mm) reducer (Travis part # 98900165) to the fireplace.
  • Page 26: Approved Vent Configurations

    Installation (for qualified installers only) Approved Vent Configurations Restrictor Position  Intake and exhaust restrictors are built into the appliance to adjust the flow rate of intake air and exhaust gases. Depending upon the vent configuration, you may be required to adjust the restrictor positions.
  • Page 27: Intake Restrictor Adjustment

    Installation (for qualified installers only) Intake Restrictor Adjustment The intake restrictor is located on the back wall of the firebox. To adjust the restrictor, follow the steps below: Loosen the two screws holding the intake restrictor in place.. Position # 1 (open) Slide the restrictor down to the second position and tighten the screws.
  • Page 28: Diffuser Plate Adjustment

    Installation (for qualified installers only) Diffuser Plate Adjustment Certain vent configurations require the diffuser plate to be adjusted (refer to the approved vent configuration charts for details). Position # 1 is stock (bent). Position # 2 is flattened. See the directions below to change the diffuser to position #2.
  • Page 29: Rear Vent Configuration With Horizontal Termination (No Vertical Rise)

    Installation (for qualified installers only) Rear Vent Configuration with Horizontal Termination (no vertical rise)  The termination must fall within the shaded area shown in the chart. Use the indicated restrictor and diffuser positions. See the charts below to determine maximum vent Termination Optional 45°...
  • Page 30: Rear Vent Configuration With Horizontal Termination (With Vertical Rise)

    Installation (for qualified installers only) Rear Vent Configuration with Horizontal Termination (with vertical rise)  The termination must fall within the shaded area shown in the chart. Use the indicated restrictor and diffuser positions.  Up to four elbows (45° or 90°) may be used. ...
  • Page 31: Rear Vent Configuration With Vertical Termination

    Installation (for qualified installers only) Rear Vent Configuration with Vertical Termination  The termination must fall within the shaded area shown in the chart. Use the indicated restrictor and diffuser positions. 40' (12m) max 40' (12m) max  Up to four elbows (45° or 90°) may be used.
  • Page 32: Top Vent Configuration With Horizontal Termination

    Installation (for qualified installers only) Top Vent Configuration with Horizontal Termination  The termination must fall within the shaded area shown in the chart. Use the indicated restrictor and diffuser positions.  Up to four elbows (45° or 90°) may be used. ...
  • Page 33: Top Vent Configuration With Vertical Termination

    Installation (for qualified installers only) Top Vent Configuration with Vertical Termination  The termination must fall within the shaded area shown in the chart. Use the indicated restrictor and diffuser positions. 40' (12m) max 40' (12m) max  Up to four elbows (45° or 90°) may be used.
  • Page 34: Termination Requirements

    Installation (for qualified installers only) Termination Requirements Venting terminals shall not be recessed into a wall or siding. Minimum 9" (229mm) clearance from any door or window Roof Minimum 12" (305mm) above any grade, veranda, porch, deck or balcony Surface Minimum 1"...
  • Page 35: Hearth Requirements

    Installation (for qualified installers only) Hearth Requirements Do not build a hearth more than 1” (25mm) above the baseplate (this area must Floor Mounted remain clear for the access Fireplaces door). If installed near carpet or other combustible flooring, the fireplace must be raised so the base of the unit is above the carpet surface or flooring material.
  • Page 36: Facing Requirements

    Installation (for qualified installers only) Facing Requirements  This appliance is designed to allow for drywall (or other combustible facing) to contact the sides and top of the front of the fireplace.  Tile or other non-combustible facing may be placed on the front of the fireplace (see "Facing Overview"...
  • Page 37: Facing Overview

    Installation (for qualified installers only) Facing Overview Upgrade faces are available for this fireplace and may influence facing installation. Consult with your Travis Dealer if you are using an upgrade face. Optional non-combustible facing may be installed on the fireplace. Use the guidelines below to determine the location (also see the following pages for detailed diagrams.
  • Page 38: Thin Facing Installation (Tile, Marble, Or Other Non-Combustible Under 1" (25Mm) Thick)

    Installation (for qualified installers only) Thin Facing Installation (tile, marble, or other non-combustible under 1" (25mm) thick) Upgrade faces are available for this fireplace and may influence facing installation. Consult with your Travis Dealer if you are using an upgrade face. Facing is installed to this edge of the fireplace.
  • Page 39: Thin Facing Installation (Tile, Marble, Under 1" (25Mm) Thick) - Side View

    Installation (for qualified installers only) Thin Facing Installation (tile, marble, under 1" (25mm) thick) - Side View Drywall Raised Fireplace Tile or other facing under 1'' (25mm) (with no Hearth) thick. Face SIDE OF FIREPLACE Note how the facing extends 1'' (25mm) above the base of the fireplace.
  • Page 40: Thick Facing Installation (Stone, Brick, Or Other Non-Combustible Over 1" (25Mm) Thick)

    Installation (for qualified installers only) Thick Facing Installation (stone, brick, or other non-combustible over 1" (25mm) thick) If using a Fireplace Xtrordinair (FPX) arched face, see "Thick Facing with a Fireplace Xtrordinair Arched Faces" on page 41. Do not install masonry (or other material) in front of the fireplace.
  • Page 41: Thick Facing With Fireplace Xtrordinair (Fpx) Arched Faces

    Installation (for qualified installers only) Thick Facing with Fireplace Xtrordinair (FPX) Arched Faces The following illustration shows facing considerations for those fireplaces utilizing FPX arched faces. The facing must be non-combustible and over 1" (25mm) in depth. Masonry Line The Fireplace Xtrordinair 864 Masonry Template is recommended for masonry installation (sku 98500688).
  • Page 42: Thick Facing Installation - Side View

    Installation (for qualified installers only) Thick Facing Installation - Side View Drywall Floor-Mounted Fireplace (with Hearth) Masonry or other non-combustible over 1'' (25mm) thick SIDE OF FIREPLACE Face Hearth (note how it extends under the face - max. 1'' (25mm) thick). The fireplace may be raised to accommodate thicker hearth materials.
  • Page 43: Mantel Requirements

    Installation (for qualified installers only) Mantel Requirements Combustible Mantels  Use the table below to determine the maximum mantel depth allowed. The mantel depth (measured from the face of the fireplace) must fall in the shaded portion of the table. ...
  • Page 44: Installation Example - Build-In With Horizontal Termination

    Installation (for qualified installers only) Installation Example - Build-In with Horizontal Termination  The framing, facing, and other building materials depicted below are for example only. Refer to local building codes for framing, facing, and insulating requirements in your area. Side View Drywall See "Vent Termination"...
  • Page 45: Steps For Finalizing The Installation

    Finalizing the Installation (for qualified installers only) Steps for Finalizing the Installation Remove the barrier and glass (see page 47). NOTE: If using propane (LP) convert the appliance prior to installing the logs. We recommend you purge the gas line at this time (with the glass removed). This allows gas to be detected once it enters the firebox, ensuring gas does not build up.
  • Page 46: Air Shutter Adjustment

    Finalizing the Installation (for qualified installers only) 10. Check the air shutter following the directions below. Air Shutter Adjustment Let the heater burn for fifteen minutes (make sure the logs and glass are in place). The flames should be yellow with no sooting. Adjust the air shutter, if necessary, to achieve the correct looking flame. Correct Not Enough Air Too Much Air...
  • Page 47: Barrier Removal

    Finalizing the Installation (for qualified installers only) Barrier Removal A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals. If the barrier becomes damaged, the barrier shall be replaced with the manufacturer’s barrier for this appliance.
  • Page 48: Glass Frame Removal And Installation

    Finalizing the Installation (for qualified installers only) Glass Frame Removal and Installation Warning: The appliance must be completely cool before removing the glass. Warning: Do not strike or slam the glass. Note: Remove the barrier before removing the glass (see previous page). Replace barrier after replacing the glass.
  • Page 49 Finalizing the Installation (for qualified installers only) Glass Frame Removal and Installation (continued) The latch can come loose from glass frame anchor. This occurs when it is turned 1/4 turn when it is disengaged. Follow the directions below to re-install the latch if it becomes loose. Hold the latch at an angle and insert it into the slot on the glass frame anchor.
  • Page 50: Fireback Configuration Notes

    Finalizing the Installation (for qualified installers only) Fireback Configuration Notes (Optional Fireback) NOTE: If using an optional fireback install the kit prior to performing any other firebox setup. WARNING: Turn off gas to the appliance and make sure it has fully cooled prior to conducting service.
  • Page 51: Ember Bed Glass And Ember Material Installation

    Finalizing the Installation (for qualified installers only) Ember bed Glass and Ember Material Installation Ember bed Glass Installation  Make sure the ember skirt is in place. The skirt hooks over the front of the ember platform and slopes outward toward the glass. The skirt helps keep the glass and ember material from falling off the platform when the glass is removed.
  • Page 52: Ember Material Installation

    Finalizing the Installation (for qualified installers only) Ember Material Installation  Once the ember glass installation is complete, place a generous amount of ember material on the firebox floor on either side of the firebox. Completely cover any visible metal on the firebox floor.
  • Page 53: Classic Oak Log Set Installation (94500721)

    Finalizing the Installation (for qualified installers only) Classic Oak Log Set Installation (94500721) NOTE: Other log sets are available – see the instructions included with the logs for details. Classic Log Set Overview When installed, the ten (10) logs should appear as shown below. The directions on the following pages detail installation of this log set.
  • Page 54: Back Log

    Finalizing the Installation (for qualified installers only) Back Log The back log has two pockets that insert over two tabs on the back burner (see photos below). Place the log in place and push it back. The log straddles the burner and does not cover any burner holes. Right Log The right log has a channel on the bottom that fits over the grate.
  • Page 55: Front Left Log

    Finalizing the Installation (for qualified installers only) Front Left Log The front left log has a channel that fits over the grate. When in place the knob on the front of the log fits over the grate as well. Left Log The left log has a channel on the bottom.
  • Page 56: Center Twig

    Finalizing the Installation (for qualified installers only) Center Twig The center twig is shown below. It has a pin on the bottom side. When in place, the fork on the front straddles the grate and the pin rests on the rear burner (make sure it is not over any burner holes). Front Ember Chunk The front ember chunk has a groove on the bottom that fits over the grate.
  • Page 57: Left Twig

    Finalizing the Installation (for qualified installers only) Left Twig The left twig has a hole on the bottom that fits over the pin on the front left log. Place the twig as shown below. The front left log has a groove that will point the twig upwards and to the right. Center Left Twig The left center twig is flat on the bottom and has a fork at one end.
  • Page 58: Center Log

    Finalizing the Installation (for qualified installers only) Center Log The center log has a hole on the back and a fork on the front. Position the log so this fits over the pin on the back log. Make sure the fork on the front of the log fits over the grate as shown below. Right Twig The right twig has a hole on the bottom that fits over the pin on the right log.
  • Page 59: Rock Wool Placement

    Finalizing the Installation (for qualified installers only) Rock Wool Placement The included rock wool is placed on top of the burner to enhance the glow from the burner. The rock wool works best when it is applied in a very thin layer. The best method for applying the rock wool is to brush it on to the burner.
  • Page 60: Lp Conversion Instructions

    Finalizing the Installation (for qualified installers only) LP Conversion Instructions WARNING This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer’s instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life.
  • Page 61 Finalizing the Installation (for qualified installers only) Remove the manifold cover and place it aside for reinstallation. Follow the directions below to replace the orifice. Slide the air shutters to provide access to the orifices. Remove and discard the two gaskets on the front burner orifice. Use a 9/16"...
  • Page 62 Finalizing the Installation (for qualified installers only) Install the LP pilot orifice following the instructions below. (a) Use a 7/16” open-end wrench to remove the pilot hood. (b) Remove and discard the Natural Gas (NG) orifice. Place the LP orifice in the pilot assembly then replace the pilot hood, tightening the pilot hood until it is snug (do not over-tighten).
  • Page 63: Grill Installation

    Optional Equipment (for qualified installers only) Grill Installation Certain faces allow for installation of an upper and lower grill. Follow the directions below to install. Upper Grill Installation (FPX and Avalon) Hold the grill at an angle and insert the Swing the grill upwards to engage the upper slot.
  • Page 64: Coolsmart / Power Heat Duct Installation

    Optional Equipment (for qualified installers only) CoolSmart / Power Heat Duct Installation Cover plates on top of the fireplace allow for a CoolSmart TV or Power Heat Duct kit to be installed on this fireplace. See the instructions below for details. Power Heat Duct Remove this top cover plate DO NOT remove the two knockouts on the left side of the fireplace.
  • Page 65: Wiring Diagram

    Optional Equipment (for qualified installers only) Wiring Diagram Black White Black White Accent Light (s)* Blower(s)* Power 3 Amp 3 Amp Fuse Fuse Integrated Fireplace Control (IFC) Appliance Ground 3 Amp 3.15A Fuse FUSE Pilot Sensor Flame Detect Rheostat Spark System EmberBed Jumper...
  • Page 66: Index

    Index Index Additional Items Required ........7 Installation Overview .......... 7 Approved Vent Configurations ......26 LP Conversion Instructions ......60 Barrier Removal ..........47 Mantel Requirements ........43 Classic Oak Log Installation ......53 Rear Vent Configuration with Horizontal CoolSmart / Power Heat Duct Installation ..

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