Perkins 1106C-E70TA Operation And Maintenance Manual
  1. Manuals
  2. Brands
  3. Perkins Manuals
  4. Engine
  5. 1106C-E70TA
  6. Operation and maintenance manual
Perkins 1106C-E70TA Operation And Maintenance Manual

Perkins 1106C-E70TA Operation And Maintenance Manual

Industrial engines
Hide thumbs Also See for 1106C-E70TA:
Table of Contents

Advertisement

Quick Links

SEBU8731-04 (en-us)
February 2023
Operation and
Maintenance
Manual
1106C-E70TA and 1106D-E70TA
Industrial Engines

Advertisement

Table of Contents
loading

Related Manuals for Perkins 1106C-E70TA

Summary of Contents for Perkins 1106C-E70TA

  • Page 1 SEBU8731-04 (en-us) February 2023 Operation and Maintenance Manual 1106C-E70TA and 1106D-E70TA Industrial Engines...
  • Page 2 If a tool, procedure, work method or operating technique that is not specifically recommended by Perkins is used, you must satisfy yourself that it is safe for you and for others. You should also ensure that you are authorized to perform this work, and that the product will not be damaged or become unsafe by the operation, lubrication, maintenance or repair procedures that you intend to use.

  • Page 3: Table Of Contents

    SEBU8731-04 Table of Contents Table of Contents Maintenance Section Refill Capacities..........56 Foreword ............4 Maintenance Recommendations ....69 Safety Section Maintenance Interval Schedule....... 71 Safety Messages..........6 Warranty Section General Hazard Information......8 Warranty Information........102 Burn Prevention..........11 Reference Information Section Fire Prevention and Explosion Prevention..

  • Page 4: Foreword

    State of arises regarding your engine, or this manual, please California to cause cancer, birth defects, consult with your Perkins dealer or your Perkins distributor for the latest available information. and other reproductive harm. WARNING – This product can...
  • Page 5 Perkins distributor offers various options regarding overhaul programs. If you experience a major engine failure, there are also numerous after failure overhaul options available. Consult with your Perkins dealer or your Perkins distributor for information regarding these options.

  • Page 6: Safety Section

    If a warning sign is attached to a part of the engine that is replaced, install a new warning sign on the replacement part. Your Perkins dealer or your Perkins distributor can provide new warning signs. (1) Universal Warning...
  • Page 7 SEBU8731-04 Safety Section Safety Messages Illustration 2 g03341746 (1) Universal warning 2 Hand (High Pressure) Contact with high pressure fuel may cause fluid penetration and burn hazards. High pressure fuel spray may cause a fire hazard. Failure to follow these inspection, maintenance and service in- structions may cause personal injury or death.

  • Page 8: General Hazard Information

    SEBU8731-04 Safety Section General Hazard Information The warning label for the Hand (High Pressure) (3) is a wrap around label that is located on number 6 injector line. Ether Do not use aerosol types of starting aids such as ether. Such use could result in an explosion and personal injury.
  • Page 9 SEBU8731-04 Safety Section General Hazard Information Start the engine from the operators station (cab). Never short across the starting motor terminals or the batteries. This action could bypass the engine neutral start system and/or the electrical system could be damaged. Engine exhaust contains products of combustion which may be harmful to your health.
  • Page 10 Perkins equipment and replacement parts comply Static Electricity Hazard when with applicable regulations and requirements where Fueling with Ultra-low Sulfur Diesel originally sold. Perkins recommends the use of only genuine Perkins replacement parts. Fuel Hexavalent chromium has occasionally been The removal of sulfur and other compounds in ultra-...

  • Page 11: Burn Prevention

    SEBU8731-04 Safety Section Burn Prevention Dispose of Waste Properly Use caution. Avoid inhaling dust that might be generated when you handle components that contain asbestos fibers. Inhaling this dust can be hazardous to your health. The components that may contain asbestos fibers are brake pads, brake bands, lining material, clutch plates, and some gaskets.

  • Page 12: Fire Prevention And Explosion Prevention

    SEBU8731-04 Safety Section Fire Prevention and Explosion Prevention Allow the pressure to be purged in the air system, in Cooling system conditioner contains alkali. Alkali can the hydraulic system, in the lubrication system, or in cause personal injury. Do not allow alkali to contact the cooling system before any lines, fittings, or the skin, the eyes, or the mouth.
  • Page 13 Fire Prevention and Explosion Prevention If the application involves the presence of Properly install oil filters and fuel filters. The filter combustible gases, consult your Perkins dealer and/ housings must be tightened to the correct torque. or your Perkins distributor for additional information Refer to the Disassembly and Assembly manual for about suitable protection devices.

  • Page 14: Crushing Prevention And Cutting Prevention

    The engine and damaged. aftertreatment system have not been designed with Leaks can cause fires. Consult your Perkins dealer or mounting or dismounting locations. your Perkins distributor for replacement parts. Refer to the OEM for the location of foot and hand holds for your specific application.
  • Page 15 SEBU8731-04 Safety Section High Pressure Fuel Lines Illustration 14 g03342586 (1) High-pressure line (4) High-pressure line (7) High-pressure fuel manifold (rail) (2) High-pressure line (5) High-pressure line (8) High-pressure supply line (3) High-pressure line (6) High-pressure line (9) High-pressure supply line The high-pressure fuel lines are the fuel lines that are Visually inspect the high-pressure fuel lines before the engine is started.

  • Page 16: Before Starting Engine

    SEBU8731-04 Safety Section Before Starting Engine i02251260 NOTICE The low-pressure fuel system can be pressurized for Engine Starting a time period after the engine has stopped operating. The operating pressure of the low-pressure fuel sys- tem can be 500 kPa (73 psi). The secondary fuel fil- ters should be drained before any maintenance of the low-pressure fuel system is carried out.

  • Page 17: Engine Stopping

    SEBU8731-04 Safety Section Engine Stopping Grounding Practices i02234873 Engine Stopping Stop the engine according to the procedure in the Operation and Maintenance Manual, “Engine Stopping (Operation Section)” in order to avoid overheating of the engine and accelerated wear of the engine components. Use the Emergency Stop Button (if equipped) ONLY in an emergency situation.

  • Page 18: Engine Electronics

    Note: Many of the engine control systems and The power supply connections and the ground display modules that are available for Perkins connections for the engine electronics should always Engines will work in unison with the Engine be from the isolator to the battery.

  • Page 19: Product Information Section

    SEBU8731-04 Product Information Section General Information Product Information Section General Information i05241813 Model View Illustrations The following model views show typical features of the engine. Due to individual applications, your engine may appear different from the illustrations. Illustration 17 g03343017 (1) Secondary fuel filters (4) Electronic control module (7) Oil drain plug...
  • Page 20 SEBU8731-04 Product Information Section Model View Illustrations Illustration 18 g03343019 (9) Coolant outlet (12) Vibration damper (15) Belt idler pulley (10) Water pump (13) Belt tensioner (11) Coolant intake (14) Belt...
  • Page 21 SEBU8731-04 Product Information Section Model View Illustrations Illustration 19 g03343041 (16) Exhaust manifold (20) Turbocharger (24) Flywheel housing (17) Font lifting eye (21) Starting motor (25) Rear lifting eye (18) Alternator (22) Solenoid for starting motor (19) Refrigerant compressor (23) Flywheel...
  • Page 22 (30) Spin on crankcase breather (27) Primary fuel filter (29) Primary fuel filter i05272410 Product Description The Perkins 1106C-E70TA and the 1106D-E70TA Industrial Engines has the following characteristics. • In-line 6 cylinder • Four stroke cycle • Turbocharged aftercooled Engine Specifications...
  • Page 23 SEBU8731-04 Product Information Section Product Description The ECM provides an electronic governor that (Table 1, contd) controls the injector output in order to maintain the Aspiration Turbocharged aftercooled desired engine rpm. Compression Ratio 16.5:1 Engine Cooling and Lubrication Displacement 7.01 L (427.77 cubic inch) The cooling system consists of the following Firing Order 1-5-3-6-2-4...

  • Page 24: Product Identification Information

    Locations Illustration 23 g02433756 Typical example i05275515 Illustration 22 g03343476 Perkins engines are identified by an engine serial number. An example of an engine number is P- *****R000001X. ***** The list number for the engine Type of engine Built-in China...
  • Page 25 SEBU8731-04 Product Information Section Reference Information Illustration 24 g03355218 Typical example Total Lubrication System Capacity i05242876 Reference Information Total Cooling System Capacity Air Cleaner Element Drive Belt Information for the following items may be needed to order parts. Locate the information for your engine. Record the information in the appropriate space.

  • Page 26: Operation Section

    The engine must be stored in a water proof building. The building must be kept at a constant temperature. Engines that are filled with Perkins ELC will have coolant protection to an ambient temperature of −36° C (−32.8° F). The engine must not be subjected to extreme variations in temperature and humidity.
  • Page 27 SEBU8731-04 Operation Section Product Storage Sealed Coolant System Ensure that the cooling system is filled with Perkins ELC, or an antifreeze that meets “ASTM D6210” specification. Open Cooling System Ensure that all cooling drain plugs have been opened. Allow the coolant to drain. Install the drain plugs.

  • Page 28: Features And Controls

    SEBU8731-04 Operation Section Features and Controls Features and Controls Intake manifold air temperature – The intake manifold air temperature sensor indicates high intake air temperature. i05251301 Intake manifold pressure – The intake manifold Alarms and Shutoffs pressure sensor checks the rated pressure in the engine manifold.
  • Page 29 1. Reduce the load and the engine rpm. Determine and correct the cause of any significant change in the readings. Consult your Perkins dealer 2. Determine if the engine must be shut down or your distributor Perkins for assistance.
  • Page 30 SEBU8731-04 Operation Section Monitoring System • Shutdown Lamp • Fuel temperature • Warning Lamp i02330192 • Wait to Start Lamp • Low Oil Pressure Lamp For information, refer to this manual, “Monitoring System (Table for the Indicator Lamps)” for the sequence of operation of the shutdown lamp and the warning lamp.
  • Page 31 SEBU8731-04 Operation Section Monitoring System Table 2 Shutdown Warning Lamp Lamp Status Description of lamp status Engine Status Lamp Lamp check When the engine start switch is turned to the “ON” posi- The engine has not been tion both lamps will illuminate for 2 seconds only. started.
  • Page 32 For each of the programmed modes, refer to Troubleshooting Guide, “Indicator Lamps” for more information on Indicator Lamps. For more information or assistance for repairs, consult your Perkins dealer or your Perkins distributor. i05251914 Overspeed An overspeed condition is detected by the Electronic Control Module (ECM).
  • Page 33 SEBU8731-04 Operation Section Sensors and Electrical Components Illustration 26 g03344459 (1) Connector for the injectors (5) Wastegate regulator (9) Oil pressure sensor (2) Intake manifold pressure sensor (6) Fuel rail pressure sensor (10) Solenoid for the high-pressure fuel (3) Intake manifold temperature sensor (7) Electronic control module pump (4) Connector for glow plugs...
  • Page 34 SEBU8731-04 Operation Section Sensors and Electrical Components Illustration 27 g03344462 (12) Secondary speed/timing sensor (14) Refrigerant compressor (16) Priming pump relay (13) Alternator (15) Starting motor and solenoid...
  • Page 35 SEBU8731-04 Operation Section Sensors and Electrical Components Illustration 28 g03344866 (1) Connections for injectors (2) Intake manifold pressure sensor (3) Intake manifold temperature sensor...
  • Page 36 SEBU8731-04 Operation Section Sensors and Electrical Components Illustration 29 g03344871 (4) Connector for glow plugs (7) Electronic control module (10) Solenoid for the high-pressure fuel (5) Wastegate regulator (8) Oil pressure sensor pump (6) Fuel rail pressure sensor (9) Primary speed/timing sensor...
  • Page 37 SEBU8731-04 Operation Section Sensors and Electrical Components Illustration 30 g03344872 (11) Coolant temperature sensor (12) Secondary speed/timing sensor • Item (13) the alternator can be 12 V or 24 V • Item (14) refrigerant compressor is an option only • Item (15) starting motor can be 12 V or 24 V . The starting motor can be mounted on the left side or the right side of the engine •...

  • Page 38: Engine Diagnostics

    Retrieval Self-Diagnostics “ “ Diagnostic” ” Lamp Perkins electronic engines have the capability to perform a self-diagnostics test. When the system Use the “DIAGNOSTIC” lamp or an electronic service detects an active problem, a diagnostic lamp is tool to determine the diagnostic flash code.
  • Page 39 SEBU8731-04 Operation Section Diagnostic Flash Code Retrieval Table 3 Flash Codes for 1106D Industrial Engine Diagnostic Effect On Engine Performance Suggested Operator Action Flash Code Description Engine Low Power Reduced Engine Service Schedule a Misfire Engine Shutdown Service. Speed No. 1 Injector Fault No.
  • Page 40 SEBU8731-04 Operation Section Fault Logging (Table 3, contd) Machine Security System Module Fault Ignition Key Switch Fault ECM Power Supply Voltage Fault SAE J1939 Data Link Fault 5 Volt Sensor DC Power Supply Fault 8 Volt Sensor DC Power Supply Fault Customer/System Parmeter Fault If warning lamps are installed refer to this table.
  • Page 41 SEBU8731-04 Operation Section Configuration Parameters In most cases, it is not necessary to stop the engine because of an intermittent code. However, the operator should retrieve the logged fault codes and the operator should reference the appropriate information in order to identify the nature of the event. The operator should log any observation that could have caused the lamp to light.
  • Page 42 SEBU8731-04 Operation Section Configuration Parameters Customer Specified Parameters Customer specified parameters allow the engine to be configured to the exact needs of the application. The electronic service tool is required in order to alter the customer configuration parameters. Customer parameters may be changed repeatedly as operational requirements change.
  • Page 43 SEBU8731-04 Operation Section Configuration Parameters (Table 5, contd) Monitoring Mode Derates Limp Home Desired Engine Speed Limp Home Engine Speed Ramp Rate Engine Acceleration Rate Engine Speed Decelerating Ramp Rate Intermediate Engine Speed Fan Control Engine Fan Control Engine Fan Type Configuration Pulley Ratio Temperature Error Increasing Hysteresis Temperature Error Decreasing Hysteresis...
  • Page 44 SEBU8731-04 Operation Section Configuration Parameters (Table 5, contd) Water in Fuel Switch Installation Status User Defined Switch Installation Status Auxiliary Temperature Sensor Installation Status Auxiliary Pressure Sensor Installation Status Engine Charge Air Cooler #1 Outlet Temperature Sensor Installation Status Engine Oil Level Sensor Installation Status J1939 Continuous Fault Handling Remote Torque Speed Control Enable Status System Settings...

  • Page 45: Engine Starting

    SEBU8731-04 Operation Section Engine Starting Engine Starting i05570730 Cold Weather Starting i02837427 Before Starting Engine Do not use aerosol types of starting aids such as Perform the required daily maintenance and other ether. Such use could result in an explosion and periodic maintenance before the engine is started.
  • Page 46 SEBU8731-04 Operation Section Starting the Engine Note: After starting, the engine may be held at low 4. Allow the keyswitch to return to the RUN position speed for a duration between 1 and 25 seconds to after the engine starts. allow engine systems to stabilize.
  • Page 47 SEBU8731-04 Operation Section After Starting Engine Note: The engine ECM must be powered before the starting motor is operated or damage can occur. Improper jump start cable connections can cause 4. Start the engine in the normal operating an explosion resulting in personal injury. procedure.
  • Page 48 SEBU8731-04 Operation Section After Starting Engine i07671688 After Starting Engine After starting, the engine may be held at low speed for a duration between 1 and 25 seconds to allow engine systems to stabilize. Holding the engine speed low is controlled by the Electronic Control Module (ECM).

  • Page 49: Engine Operation

    Fuel Conservation Practices The efficiency of the engine can affect the fuel economy. Perkins design and technology in manufacturing provides maximum fuel efficiency in all applications. Follow the recommended procedures in order to attain optimum performance for the life of the engine.

  • Page 50: Cold Weather Operation

    Cold Weather Operation • Check all rubber parts (hoses, fan drive belts,) weekly. Perkins Diesel Engines can operate effectively in • Check all electrical wiring and connections for any cold weather. During cold weather, the starting and fraying or damaged insulation.
  • Page 51 A block heater can be 110 V dc or 240 V dc. The output can be 750/1000W. Consult • Pushrods may become bent. your Perkins dealer or your Perkins distributor for more information. • Other damage to valve train components can result.
  • Page 52 SEBU8731-04 Operation Section Fuel and the Effect from Cold Weather The Water Temperature Regulator and Consult with your Perkins dealer or your Perkins distributer for the recommended breather Insulated Heater Lines components for operation from −25° to -40°C (−13° to -72.°F).
  • Page 53 SEBU8731-04 Operation Section Fuel Related Components in Cold Weather Winter and arctic grades of diesel fuel are available in For more information about fuel heaters (if equipped), the countries and territories with severe winters. For refer to the OEM information. more information refer to the Operation and Maintenance Manual, “Fuel For Cold-Weather Operation”...

  • Page 54: Engine Stopping

    SEBU8731-04 Operation Section Engine Stopping Engine Stopping Emergency Stop Button i05538749 Stopping the Engine NOTICE Stopping the engine immediately after it has been working under load, can result in overheating and ac- celerated wear of the engine components. Avoid accelerating the engine prior to shutting it down.
  • Page 55 SEBU8731-04 Operation Section After Stopping Engine • After the engine has stopped, wait for 60 seconds in order to allow the fuel pressure to be purged from the high-pressure fuel lines before any service or repair is performed on the engine fuel lines.

  • Page 56: Maintenance Section

    Coolant Table 7 Diesel Fuel Requirements Engine Refill Capacities Perkins is not in a position to continuously evaluate and monitor all worldwide distillate diesel fuel Compartment or System Liters specifications that are published by governments and technological societies.
  • Page 57 Regional regulations, national regulations, or international regulations can require a fuel with a specific sulfur limit. Consult all applicable reg- ulations before selecting a fuel for a given engine application. Perkins fuel systems and engine components can operate on high sulphur fuels.
  • Page 58 Refer to “ISO 3104” for the test method. NOTICE Operating with fuels that do not meet the Perkins rec- The viscosity of the fuel is significant because fuel ommendations can cause the following effects: Start- serves as a lubricant for the fuel system components.
  • Page 59 SEBU8731-04 Maintenance Section Fuel Specification Sulfur • Fuels meeting the requirements of the "Perkins Specification for Distillate Diesel Fuel" listed in the The level of sulfur is governed by emissions Table 8 . legislations. Regional regulation, national regulations, or international regulations can require a •...
  • Page 60 Protection Agency (EPA) and European Certification increased level of fuel dilution when using fuels. Perkins does not certify engines on any other biodiesel or biodiesel blends is related to the fuel. The user of the engine has the responsibility of typically lower volatility of biodiesel.
  • Page 61 If biodiesel or biodiesel blends of fuel are to be used, fuel tanks, flashed with conventional diesel fuel Perkins require the use of Perkins fuel cleaner. The before prolonged shutdown periods. An example of use of the fuel is in order to remove deposits within...
  • Page 62 No. 1509”. Engine oils that bear the API symbol are authorized by API. Illustration 32 g03360267 Typical API symbol Table 11 Minimum Oil Specification for 1106C-E70TA and 1106D-E70TA Industrial Engines Power Range Below 168 kW (225.288 hp) 168 kW (225.288 hp) and Above Minimum Oil specification API CH-4...
  • Page 63 Aftermarket Oil Additives Perkins does not recommend the use of aftermarket additives in oil. It is not necessary to use aftermarket additives in order to achieve the engines maximum service life or rated performance.
  • Page 64 SEBU8731-04 Maintenance Section Fluid Recommendations • At the specified interval, service the engine. Use NOTICE new oil and install a new oil filter. Frequently check the specific gravity of the coolant for proper freeze protection or for anti-boil protection. • Perform maintenance at the intervals that are specified in the Operation and Maintenance Clean the cooling system for the following reasons: Manual, “Maintenance Interval Schedule or Fluid...
  • Page 65 • Plugging of radiators, coolers, and small passages • ASTM American Society for Testing and Materials Glycol The following two coolants are used in Perkins diesel engines: Glycol in the coolant helps to provide protection against the following conditions: Preferred – Perkins ELC •...
  • Page 66 Perkins provides ELC for use in the following Do not use standard supplemental coolant additive applications: (SCA). • Heavy-duty spark ignited gas engines When using Perkins ELC, do not use standard SCA's or SCA filters. • Heavy-duty diesel engines • Automotive applications ELC Cooling System Cleaning The anti-corrosion package for ELC is different from the anti-corrosion package for other coolants.
  • Page 67 A system is completely clean. hydrometer should not be used. 9. Fill the cooling system with the Perkins Premixed Perkins engine cooling systems should be tested at ELC. 500 hour intervals for the concentration of SCA.
  • Page 68 SEBU8731-04 Maintenance Section Fluid Recommendations Adding the SCA to Heavy-Duty Coolant Table 19 at the Initial Fill Example Of The Equation For Adding The SCA To The Heavy- Duty Coolant For Maintenance Use the equation that is in Table 16 to determine the Total Volume of the Multiplication Amount of SCA...

  • Page 69: Maintenance Recommendations

    Consult the OEM of the equip- ment or your Perkins dealer regarding welding on a chassis frame or rail. Correct welding procedures are necessary to avoid damage to the engines ECM, sensors, and associated components.
  • Page 70 • Failure to use recommended fuel, lubricants, and Refer to the standards for the engine or consult your coolant/antifreeze Perkins dealer or your Perkins distributor in order to determine if the engine is operating within the defined parameters. Severe service operation can accelerate component wear.

  • Page 71: Maintenance Interval Schedule

    SEBU8731-04 Maintenance Section Maintenance Interval Schedule “ Engine Crankcase Breather Element - i09734412 Replace“ ........85 Maintenance Interval Schedule “...
  • Page 72 SEBU8731-04 Maintenance Section Maintenance Interval Schedule “ Alternator and Fan Belts - Replace“ ... 73 Every 3000 Service Hours or 2 Years “ Coolant (Commercial Heavy-Duty) - Change“ . . . 76 Every 6000 Service Hours or 3 Years “...
  • Page 73 Aftercooler Core - Inspect Alternator - Inspect Note: Adjust the frequency of cleaning according to Perkins recommends a scheduled inspection of the the effects of the operating environment. alternator. Inspect the alternator for loose connections and correct battery charging. Check the...
  • Page 74 SEBU8731-04 Maintenance Section Battery - Replace 10. Turn the battery disconnect switch to the ON i03559623 position. Battery - Replace i02724529 Battery Electrolyte Level - Check Batteries give off combustible gases which can explode. A spark can cause the combustible gases to ignite.
  • Page 75 SEBU8731-04 Maintenance Section Battery or Battery Cable - Disconnect i09570426 i04907925 Battery or Battery Cable - Belt Tensioner - Check Disconnect The battery cables or the batteries should not be removed with the battery cover in place. The bat- tery cover should be removed before any servic- ing is attempted.
  • Page 76 SEBU8731-04 Maintenance Section Belt - Inspect i04907868 i05277504 Belt - Inspect Coolant (Commercial Heavy- Duty) - Change NOTICE Care must be taken to ensure that fluids are con- tained during performance of inspection, mainte- nance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable contain- ers before opening any compartment or disassem- bling any component containing fluids.
  • Page 77 1 minute in order to purge the air from the For information regarding the disposal and the cavities of the engine block. Decrease the engine recycling of used coolant, consult your Perkins dealer speed to low idle. Stop the engine. or your Perkins distributor.
  • Page 78 SEBU8731-04 Maintenance Section Coolant (ELC) - Change • The oil has entered the cooling system and the coolant is contaminated. • The fuel has entered the cooling system and the coolant is contaminated. Note: When the cooling system is cleaned, only clean water is needed when the ELC is drained and replaced.
  • Page 79 1 minute in order to purge the air from the For information regarding the disposal and the cavities of the engine block. Decrease the engine recycling of used coolant, consult your Perkins dealer speed to low idle. Stop the engine. or your Perkins distributor.
  • Page 80 SEBU8731-04 Maintenance Section Cooling System Supplemental Coolant Additive (SCA) - Test/Add 6. Start the engine. Inspect the cooling system for NOTICE leaks and for correct operating temperature. When any servicing or repair of the engine cooling system is performed the procedure must be per- formed with the engine on level ground.
  • Page 81 • Easy detection of fluid leaks Unfiltered air will drastically accelerate internal • Maximum heat transfer characteristics engine wear. Your Perkins dealer or your Perkins distributor has the proper air cleaner elements for • Ease of maintenance your application.
  • Page 82 SEBU8731-04 Maintenance Section If Equipped Dual Element Air Cleaners 7. Reset the air cleaner service indicator. The dual element air cleaner contains a primary air Cleaning the Primary Air Cleaner cleaner element and a secondary air cleaner Elements element. The primary air cleaner element can be used up to six times if the element has been properly cleaned and inspected.
  • Page 83 SEBU8731-04 Maintenance Section If Equipped Inspecting the Primary Air Cleaner Elements Illustration 42 g00281692 Note: When the primary air cleaner elements are cleaned, always begin with the clean side (inside) in Illustration 43 g00281693 order to force dirt particles toward the dirty side (outside).
  • Page 84 SEBU8731-04 Maintenance Section Engine Air Cleaner Element (Single Element) - Inspect/Replace NOTICE Never run the engine without an air cleaner element installed. Never run the engine with a damaged air cleaner element. Do not use air cleaner elements with damaged pleats, gaskets or seals. Dirt entering the engine causes premature wear and damage to engine components.
  • Page 85 SEBU8731-04 Maintenance Section Engine Air Precleaner - Check/Clean Some engines are equipped with a differential gauge The service indicator may need to be replaced for inlet air pressure. The differential gauge for inlet frequently in environments that are severely dusty. air pressure displays the difference in the pressure that is measured before the air cleaner element and i07819526...
  • Page 86 SEBU8731-04 Maintenance Section Engine Mounts - Inspect When the engine mounts are supplied by Perkins the maintenance procedure will be supplied in the Disassembly and Assembly manual for your engine. i05300117 Engine Oil Level - Check Hot oil and hot components can cause personal injury.
  • Page 87 Do not allow hot oil or hot components to valve is positioned on the cylinder block. contact the skin. Perkins recommends using a sampling valve in order to obtain oil samples. The quality and the consistency of the samples are better when a sampling valve is NOTICE used.
  • Page 88 Perkins oil filters are manufactured to Perkins specifi- cations. Use of an oil filter that is not recommended by Perkins could result in severe damage to the en- gine bearings, crankshaft, etc., as a result of the larg- er waste particles from unfiltered oil entering the engine lubricating system.
  • Page 89 Operation and Maintenance Manual, “Refill maintenance. Refer to the Service Manual or your au- Capacities” for more information on refill thorized Perkins dealer or your Perkins distributor for the complete valve lash adjustment procedure. capacities. Operation of Perkins engines with incorrect valve...
  • Page 90 SEBU8731-04 Maintenance Section Fan Clearance - Check Ensure that the engine cannot be started while this maintenance is being performed. To help pre- vent possible injury, do not use the starting motor to turn the flywheel. Hot engine components can cause burns. Allow additional time for the engine to cool before measuring/adjusting valve lash clearance.
  • Page 91 SEBU8731-04 Maintenance Section Fuel System - Prime Illustration 54 g01348394 Adjustment of the cover will change the clearance Note: Refer to Testing and Adjusting Manual , (gap) between the edge of the cover and the tip of “Cleanliness of Fuel System Components” for the fan blade.
  • Page 92 SEBU8731-04 Maintenance Section Fuel System - Prime • A leak exists in the low-pressure fuel system. Note: Ensure priming handle (1) is locked correctly into place . If the priming handle is not locked into • The fuel filter has been replaced. place, fuel flow to the fuel system will be obstructed.
  • Page 93 Disassembly and Assembly, “Fuel Injection Lines - 3. Remove the protection cap (1). Depress valve (2) Install”. in order to purge air. Perkins recommend that a • If you inspect the engine in operation, always use tire inflator with a suitable length of clear hose the proper inspection procedure in order to avoid a attached to be used.
  • Page 94 SEBU8731-04 Maintenance Section Fuel System Primary Filter (Water Separator) Element - Replace NOTICE The low-pressure fuel system can be pressurized for a time period after the engine has stopped operating. The operating pressure of the low-pressure fuel sys- tem can be 500 kPa (73 psi). The secondary fuel fil- ters should be drained before any maintenance of the low-pressure fuel system is carried out.
  • Page 95 SEBU8731-04 Maintenance Section Fuel System Primary Filter/Water Separator - Drain 6. Lubricate the O ring seal (4) with clean engine oil on the new filter. Install the new spin on fuel filter (5). Spin on the filter until the O ring seal contacts the filter base (3).
  • Page 96 SEBU8731-04 Maintenance Section Fuel System Secondary Filter - Replace Note: Refer to Systems Operation, Testing and 2. Install a suitable tube onto connection (4). Rotate Adjusting, “Cleanliness of Fuel System the drain valve (3) counterclockwise. Two full turns Components” for detailed information on the are required.
  • Page 97 SEBU8731-04 Maintenance Section Fuel Tank Water and Sediment - Drain 5. Rotate the filter element (5) counterclockwise and 6. Prime the fuel system. Refer to the Operation and remove the filter element. Clean the filter bowl. Maintenance Manual, “Fuel System - Prime” for more information.
  • Page 98 SEBU8731-04 Maintenance Section Hoses and Clamps - Inspect/Replace Some fuel tanks use supply pipes that allow water Check for the following conditions: and sediment to settle below the end of the fuel supply pipe. Some fuel tanks use supply lines that •...
  • Page 99 Radiator - Clean and Adjusting Manual, “Electric Starting System - Test” for more information on the checking procedure and for specifications consult your Perkins dealer or your Perkins distributor for assistance. Note: Adjust the frequency of cleaning according to the effects of the operating environment.
  • Page 100 SEBU8731-04 Maintenance Section Walk-Around Inspection A visual inspection of the turbocharger can minimize 5. Fasten the air intake pipe and the exhaust outlet unscheduled downtime. A visual inspection of the pipe to the turbocharger housing. Ensure that all turbocharger can also reduce the chance for potential clamps are installed correctly and that all clamps damage to other engine parts.
  • Page 101 Disassembly and Assembly Manual, “Water Pump - Remove and Install” for more information or consult your Perkins dealer or your Perkins distributor. • Inspect the lubrication system for leaks at the front crankshaft seal, the rear crankshaft seal, the oil pan, the oil filters and the rocker cover.

  • Page 102: Warranty Section

    This engine may be covered by an Emissions Warranty. Consult your authorized Perkins dealer or distributor to determine if your engine is emissions certified and if your engine is subject to an Emissions...

  • Page 103: Reference Information Section

    Why buy an Extended Service Contract? 1. No surprises - total protection from unexpected repair cost (parts, labor, and travel). 2. Enjoy longer lasting product support from Perkins global network. 3. Genuine Perkins parts ensure continued engine performance. 4. Highly trained technicians carry out all repairs.

  • Page 104: Index

    SEBU8731-04 Index Section Index Add the SCA, If Necessary ......80 Test for SCA Concentration ......80 After Starting Engine ......... 47–48 Crushing Prevention and Cutting Prevention.. 14 After Stopping Engine ........54 Aftercooler Core - Clean/Test (Air-To-Air Aftercooler) ............ 73 Aftercooler Core - Inspect .......
  • Page 105 SEBU8731-04 Index Section Engine Protection Plans (Extended Service Fuel Tank Water and Sediment - Drain ... 97 Contract)............103 Drain the Water and the Sediment ....97 Engine Starting.......... 16, 45 Fuel Storage Tanks........98 Engine Stopping ........17, 54 Fuel Tank .............
  • Page 106 SEBU8731-04 Index Section Off Engine Parts and Options ...... 22 Starting the Engine.......... 46 Monitoring System........30–31 Constant Speed Engines......46 Programmable Options and Systems Starting the Engine ........46 Operation ........... 31 Starting with Jump Start Cables (Do Not Mounting and Dismounting ......
  • Page 107 Product and Dealer Information Note: For product identification plate locations, see the section “Product Identification Information” in the Operation and Maintenance Manual. Delivery Date: Product Information Model: Product Identification Number: Engine Serial Number: Transmission Serial Number: Generator Serial Number: Attachment Serial Numbers: Attachment Information: Customer Equipment Number: Dealer Equipment Number:...
  • Page 108 SEBU8731 ©2023 Perkins Engines Company Limited All Rights Reserved February 2023...

This manual is also suitable for:

1106d-e70ta

Table of Contents