FEATURES ..............................................................................................................................................4
PARTS LIST ...........................................................................................................................................35
AV-32230 AV-32260 SERVICE MANUAL COLOR TELEVISION BASIC CHASSIS AV-32230 AV-32260 AV-32230 AV-32260 AV-32230 AV-32260 AV-32230 AV-32260 RM-C306 RM-C305 [AV-32230] [AV-32260] CONTENTS SPECIFICATIONS ............................2 SAFETY PRECAUTIONS ........................3 FEATURES ..............................4 MAIN DIFFERENCE LIST ........................5 HOW TO IDENTIFY MODELS ........................5 FUNCTIONS .............................6 SPECIFIC SERVICE INSTRUCTIONS ....................7 SERVICE ADJUSTMENTS ........................13 ¤...
AV-32230 AV-32260 SPECIFICATIONS Items Contents Dimensions (W × H × D) 30-1/4” × 26-1/4” × 21-1/2” / 76.8cm × 66.7cm × 54.8cm ················································································································································································································ Mass 112.2 lbs / 51.0 kg ················································································································································································································ TV RF System CCIR(M) ················································································································································································································ Color Sound System NTSC, BTSC System (Multi Channel Sound) ················································································································································································································...
AV-32230 AV-32260 SAFETY PRECAUTIONS 1. The design of this product contains special hardware, many circuits 10. Isolation Check and components specially for safety purposes. For continued pro- (Safety for Electrical Shock Hazard) tection, no changes should be made to the original design unless After re-assembling the product, always perform an isolation check authorized in writing by the manufacturer.
AV-32230 AV-32260 FEATURES • • Full-square CRT (cathode ray tube) reproduces fine textured pic- Component input terminal for taking best advantage of Component ture in every detail. Video Signal. • • Audio Video input terminal. (S-input ×1, V-input ×2) C bus control utilizes single chip ICs. •...
AV-32230 AV-32260 FUNCTIONS FRONT PANEL MENU CHANNEL VOLUME POWER ON TIMER INPUT3 OPERATE VIDEO AUDIO L/MONO R REMOTE CONTROL UNIT REAR PANEL (RM-C305-1A) [AV-32260] (RM-C306-1A) [AV-32230] TV CATV TV CATV POWER POWER CHANNEL ON/MOVE SOURCE FREEZE SWAP INPUT INPUT VIDEO STATUS VIDEO STATUS DISPLAY DISPLAY...
AV-32230 AV-32260 SPECIFIC SERVICE INSTRUCTIONS DISASSEMBLY PROCEDURE REMOVING THE REAR COVER CHECKING THE MAIN PW BOARD 1. Unplug the power supply cord. 1. To check the back side of the MAIN PW Board. 2. Remove the 11 screws marked A as shown in Fig.1. 1) Pull out the chassis.
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AV-32230 AV-32260 FRONT CABINET PICTURE TUBE CRT SOCKET PWB SPEAKER (x2) FRONT AV INPUT PWB PIP PWB (Only for AV-32260 model) CLAW MAIN PWB (x2) FRONT CONTROL PWB (x2) CLAW (x2) AV SELECTOR REAR COVER CHASSIS BASE (x4) A (x2) A (x6) (x3) Fig.1...
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AV-32230 AV-32260 REMOVING THE CRT * Replacement of the CRT should be performed by 2 or more persons. CRT CHANGE TABLE • After removing the rear cover, chassis etc., 1. Putting the CRT change table on soft cloth, the CRT change table should also be covered with such soft cloth (shown in Fig.
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AV-32230 AV-32260 MEMORY IC REPLACEMENT 1. Memory IC This model use a memory IC. This memory IC stores data for proper operation of the video and deflection circuits. When replacing, be sure to use an IC containing this (initial value) data. 2.
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AV-32230 AV-32260 REPLACEMENT OF CHIP COMPONENT CAUTIONS 1. Avoid heating for more than 3 seconds. 2. Do not rub the electrodes and the resist parts of the pattern. 3. When removing a chip part, melt the solder adequately. 4. Do not reuse a chip part after removing it. SOLDERING IRON 1.
AV-32230 AV-32260 SERVICE ADJUSTMENTS ADJUSTMENT PREPARATION 1. You can make the necessary adjustments for this unit with either the remote control unit or with the adjustment equipment and parts as given below. 2. Adjustment with the remote control unit is made on the basis of the initial setting values, however, the new setting values which set the screen to its optimum condition may differ from the initial settings.
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AV-32230 AV-32260 BASIC OPERATION OF SERVICE MENU 1. TOOL OF SERVICE MENU OPERATION Operate the SERVICE MENU with the REMOTE CONTROL UNIT. 2. SERVICE MENU ITEMS In general, basic setting (adjustments) items or verifications are performed in the SERVICE MENU. •...
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AV-32230 AV-32260 SERVICE MENU (MAIN MENU) SCREEN PICTURE MODE SERVICE MENU PICTURE SOUND THEATER OTHERS LOW LIGHT HIGH LIGHT RF AFC I2C BUS CTRL SELECT 1. BRIGHT SELECT 99999999 EXIT BY STATUS OPERATE BY EXIT BY [AV-32230] SOUND MODE OTHERS MODE SERVICE MENU PICTURE SOUND...
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AV-32230 AV-32260 (4) Setting method SETTING ITEM 1) UP / DOWN key of the MENU Select the SETTING ITEM. 2) LEFT / RIGHT key of the MENU Setting (adjust) the SETTING VALUE of the SETTING ITEM. When the key is released the SETTING VALUE will be stored (memorized). 3) EXIT key Returns to the previous screen.
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AV-32230 AV-32260 ADJUSTMENT LOCATIONS FRONT CONTROL PWB FRONT AV INPUT PWB POWER MENU FRONT FRONT MAIN PWB FRONT CN007 IC702 IC701 CPU F901 125V 5A CN004 S421 J601 CN005 TU001 TU001 UPPER : FOCUS AV SELECTOR PWB LOWER : SCREEN FRONT CN006 CRT SOCKET PWB...
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AV-32230 AV-32260 INITIAL SETTING VALUE OF SERVICE MENU 1. Adjustment of the SERVICE MENU is made on the basis of the initial setting values; however, the new setting values which set the screen in its optimum condition may differ from the initial setting. 2.
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AV-32230 AV-32260 Setting (Adjustment) item Variable range Initial setting value Remark AT FLESH 000 / 001 ABL GAIN 000 — 003 ABL ST PNT 000 — 003 RGB ABCL 000 / 001 TV BPF TOF 000 / 001 EXT BPF TOF 000 / 001 GMM PNT 000 —...
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AV-32230 AV-32260 Setting (Adjustment) item Variable range Initial setting value Remark V BLK UP 000 — 003 CAPTION IN 000 / 001 H BLK 000 / 001 SCREEN 000 / 001 ACB SW 000 / 001 ACB PULSE 000 — 015 OVER MODU 000 / 001 APACON LIM...
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AV-32230 AV-32260 • OTHERS MODE Setting (Adjustment) item Variable range Initial setting value Remark OSD POS. 000 — 007 CCD POS. 000 — 015 EOSEL 000 / 001 MENU COLOR 000 — –030 –010 MENU PICT. 000 — –030 –010 MENU BRI.
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AV-32230 AV-32260 • LOW LIGHT MODE Setting (Adjustment) item Variable range Initial setting value Remark R CUTOFF 0 — 255 G CUTOFF 0 — 255 B CUTOFF 0 — 255 • HIGH LIGHT MODE Setting (Adjustment) item Variable range Initial setting value Remark R DRIVE 0 —...
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AV-32230 AV-32260 ADJUSTMENTS B1 POWER SUPPLY Measuring Item Test point Adjustment part Description instrument Check of DC Voltmeter B1 (pin 1) 1. Receive a black-and-white signal. GND (pin 3) 2. Connect the DC Voltmeter between B1 and GND (between pins 1 B1 POWER SUPPLY [B1 connector...
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AV-32230 AV-32260 ADJUSTMENT OF WHITE BALANCE Measuring Item Test point Adjustment part Description instrument WHITE Signal No.1 BRIGHT Note : BALANCE generator Set VIDEO STATUS to “STANDARD”. (Low Light) R CUTOFF adjustment Remote G CUTOFF 1. Receive a black-and-white signal.(Color off) control unit B CUTOFF 2.
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AV-32230 AV-32260 Measuring Item Test point Adjustment part Description instrument No.8 P R DR Notes: Signal HIGH LIGHT generator No.10 P B DR • Proceed to the following this adjustment after having completed the adjustments of LOW LIGHT WHITE BALANCE and HIGH LIGHT WHITE WHITE BALANCE for the main picture.
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AV-32230 AV-32260 ADJUSTMENT OF DEFLECTION Measuring Item Test point Adjustment part Description instrument Signal No.71 V POSI Note: V POSITION and V SIZE generator No.66 V SIZE Proceed to the following this adjustment after having completed the adjustments of SUB BRIGHT and SUB CONTRAST. adjustment Remote S1421 (V CENTER SW)
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AV-32230 AV-32260 Measuring Item Test point Adjustment part Description instrument SIDE PIN and Signal No.76 SIDE PIN Note: generator No.82 TOP PIN Proceed to the following this adjustment after having completed the CORNER PIN adjustment No.84 BTM PIN adjustments of FOCUS, SUB BRIGHT, SUB CONTRAST, V CENTER, Remote V POSITION and V SIZE.
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AV-32230 AV-32260 ADJUSTMENT OF CHROMA Measuring Item Test point Adjustment part Description instrument SUB COLOR Signal TP-B No.3 COLOR Notes: • Proceed to the following this adjustment after having completed the adjustment generator TP-E ( [CRT SOCKET adjustment of CONTRAST. Oscilloscope PWB] •...
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AV-32230 AV-32260 ADJUSTMENT OF MTS CIRCUIT Measuring Item Test point Adjustment part Description instrument No.2 IN LEVEL 1. Select the No.2 IN LEVEL of the SOUND MODE. MTS INPUT Remote LEVEL control unit 2. Verify that the No.2 IN LEVEL is set at its initial setting value. check Signal 2 pin AUDIO R...
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AV-32230 AV-32260 ADJUSTMENTS OF PURITY AND CONVERGENCE Note: The final adjustment of CONVERGENCE must be done after the FOCUS adjustment. (CONVERGENCE is changed by FOCUS adjustment.) When makes difference by FOCUS adjustment, should be WEDGE DEFLECTION reconfirming PURITY adjustment. YOKE PURITY ADJUSTMENT 1.
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AV-32230 AV-32260 STATIC CONVERGENCE ADJUSTMENT 1. Input a crosshatch signal. 2. Using 4-pole convergence magnets, overlap the red and blue lines in the center of the screen (Fig. 4) and turn them to magenta (red/ blue). (FRONT VIEW) 3. Using 6-pole convergence magnets, overlap the magenta(red/blue) and green lines in the center of the screen and turn them to white.
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AV-32230 AV-32260 HOW TO CHECK THE HIGH VOLTAGE HOLD DOWN CIRCUIT 1. HIGH VOLTAGE HOLD DOWN CIRCUIT After repairing the high voltage hold down circuit shown in Fig. 1. This circuit shall be checked to operate correctly. 2. CHECKING OF THE HIGH VOLTAGE HOLD DOWN CIRCUIT (1) Turn the POWER SW ON.
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AV-32230 AV-32260 SELF CHECK FUNCTIONS 1. Outline This model has self check functions given below. When a malfunction has been detected, the POWER is turned off and the LED flashes to inform of the failure . The malfunction is detected by the signal input state of the control line connected to the microcomputer. 2.
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JVC SERVICE & ENGINEERING COMPANY OF AMERICA DIVISION OF JVC AMERICAS CORP. Head office : 1700 Valley Road, Wayne, New Jersey 07470 (973)317-5000 East Coast : 10 New Maple Avenue, Pine Brook, New Jersey 07058 (973)396-1000 Midwest (630)851-7855 705 Enterprise St. Aurora, Illinois 60504...
AV-32230 AV-32260 AV-32230 AV-32260 AV-32230 AV-32260 AV-32230 AV-32260 AV-32230 AV-32260 STANDARD CIRCUIT DIAGRAM q NOTE ON USING CIRCUIT DIAGRAMS • 1. SAFETY Type No indication : Ceramic capacitor The components identified by the symbol and shading are : Mylar capacitor critical for safety.
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AV-32230 AV-32260 CONTENTS SEMICONDUCTOR SHAPES ..........................2-2 BLOCK DIAGRAM ................................2-3 CIRCUIT DIAGRAMS Model AV-32230 AV-32260 P.W.B. name MAIN PWB CIRCUIT DIAGRAM (1/3) P2-5 MAIN PWB CIRCUIT DIAGRAM (2/3) P2-7 MAIN PWB CIRCUIT DIAGRAM (3/3) P2-9 AV SELECTOR PWB CIRCUIT DIAGRAM P2-11 PIP PWB CIRCUIT DIAGRAM —...
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AV-32230 AV-32260 FRONT CONTROL AND FRONT AV INPUT PWB CIRCUIT DIAGRAMS - FRONT CONTROL - IC701 GP1U281Q REMOCON D701 RECEIVER (RED) GL2PR6 POWER VOL+ VOL- MENU R708 R707 2.2k C701 R709 S701 S706 S705 S704 S703 S702 47/25 Q701 QSW0707 QSW0707 QSW0707 QSW0707...
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AV-32230 AV-32230 AV-32260 AV-32260 PATTERN DIAGRAMS CAUTION: FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, MAIN PWB PATTERN REPLACE ONLY WITH SAME TYPE AND RATED FUSE (S) AND ROHM'S MFR'S TYPE CP(S). W331 W610 LC601 K941 J601 W655 R531 W628 LC602 Y002 W825 R537 D521...
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AV-32230 AV-32230 AV-32260 AV-32260 FRONT CONTROL AND FRONT AV INPUT PWB PATTERNS - FRONT CONTROL - MENU VOL- VOL+ POWER POWER LED FRONT S702 S701 S703 S705 S706 S704 D701 R705 IC701 R707 R708 CKF1531-B01-1 CN007 MARK WATO 01.06.13 UL MARK R709 C701 W003...
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AV-32230 AV-32260 CHANNEL CHART (US) MODE CHANNEL MODE CHANNEL TUNER TUNER BAND BAND BAND BAND CATV REAL DISP. CATV REAL DISP. W+35 W+36 W+37 W+38 W+39 W+40 W+41 W+42 W+43 W+44 W+45 W+46 W+47 W+48 W+49 W+50 W+51 W+52 W+53 W+54 W+55 W+56...
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AV-32230 AV-32260 CHANNEL CHART (CA) MODE CHANNEL MODE CHANNEL TUNER TUNER BAND BAND BAND BAND CATV REAL DISP. CATV REAL DISP. W+35 W+36 W+37 W+38 W+39 W+40 W+41 W+42 W+43 W+44 W+45 W+46 W+47 W+48 W+49 W+50 W+51 W+52 W+53 W+54 W+55 W+56...
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JVC SERVICE & ENGINEERING COMPANY OF AMERICA DIVISION OF JVC AMERICAS CORP. Head office : 1700 Valley Road, Wayne, New Jersey 07470 (973)317-5000 East Coast : 10 New Maple Avenue, Pine Brook, New Jersey 07058 (973)396-1000 Midwest (630)851-7855 705 Enterprise St. Aurora, Illinois 60504...
AV-32230 AV-32260 PARTS LIST CAUTION q The parts identified by the symbol are important for the safety . Whenever replacing these parts, be sure to use specified ones to secure the safety . q The parts not indicated in this Parts List and those which are filled with lines --- in the Parts No. columns will not be supplied . q P.
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AV-32230 AV-32260 CONTENTS USING P.W. BOARD & REMOTE CONTROL UNIT ................. EXPLODED VIEW PARTS LIST ....................... EXPLODED VIEW ............................ PRINTED WIRING BOARD PARTS LIST (AV-32230 MAIN PW BOARD ASS'Y ............................. 40 CRT SOCKET PW BOARD ASS’Y ........................43 FRONT CONTROL PW BOARD ASS’Y ....................... 43 FRONT AV INPUT PW BOARD ASS’Y .........................
AV-32230 AV-32260 USING P.W. BOARD & REMOTE CONTROL UNIT [AV-32230] Model AV-32230 AV-32230 AV-32230 AV-32230 P.W.B ASS’Y MAIN PW BOARD SGC-1029A-M2 SGC-1030A-M2 SGC-1032A-M2 SGC-1031A-M2 CRT SOCKET PW BOARD SGC-3003A-M2 SGC-3004A-M2 SGC-3005A-M2 SGC-3011A-M2 FRONT CONTROL PW BOARD SGC-8502A-M2 FRONT AV INPUT PW BOARD SGC-8602A-M2 AV SELECTOR PW BOARD SGC0S004A-M2...
Inc. DY(AV-32230 , AV-32260 ! V01 A80AEJ15X01 Inc. DY(AV-32230 , AV-32260 QMPD200-200-JC POWER CORD CN10PW Within MAIN PWB CM35983-001-H REMOCON WINDOW CM48006-006-C JVC MARK LC20674-001A-A CONTROL KNOB A48457-4-S SPRING WJY0016-002A BRAIDED WIRE WJY0013-004A BRAIDED WIRE CEBSS12D-04KJ2 SPEAKER (x2) SP01, SP02...
AV-32230 AV-32260 EXPLODED VIEW CRT SOCKET PWB PIP PWB (Only for AV-32260 model) FRONT AV INPUT PWB MAIN PWB T1502 FRONT CONTROL PWB AV SERECTOR PWB (x4) No. 51802C...
AV-32230 PRINTED WIRING BOARD PARTS LIST (AV-32230 MAIN PW BOARD ASS’Y (SGC-1029A-M2) ! Symbol No. ! Symbol No. Part No. Part Name Description Local Part No. Part Name Description Local RESISTOR RESISTOR R1001 NRSA63J-473X MG R 47kØ 1/16W R1511 QRE121J-220Y 22Ø...
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AV-32230 ! Symbol No. ! Symbol No. Part No. Part Name Description Local Part No. Part Name Description Local RESISTOR CAPACITOR R1818 NRSA63J-0R0X MG R 0.0Ø 1/16W C1237 NCB31HK-103X C CAP. 0.01µF 50V K R1821 NRSA63J-104X MG R 100kØ 1/16W C1281 QFV71HJ-474Z MF CAP.
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AV-32230 ! Symbol No. ! Symbol No. Part No. Part Name Description Local Part No. Part Name Description Local CAPACITOR DIODE C1856-57 QETN1CM-107Z E CAP. 100µF 16V M D1523 RGP10J-5025-T3 SI.DIODE ! C1901 QFZ9067-104 MM CAP. 0.1µF D1525-26 1SS81-T5 SI.DIODE ! C1902 QFZ9067-473 MM CAP.
AV-32230 CRT SOCKET PW BOARD ASS’Y (SGC-3003A-M2) ! Symbol No. ! Symbol No. Part No. Part Name Description Local Part No. Part Name Description Local RESISTOR IC1701 MN1876478JW I.C(MICRO-COMP) R3354-56 NRSA63J-221X MG R 220Ø 1/16W IC1702 AT24C04-GC1 I.C(MEMORY-OTH) (SERVICE) R3357-59 NRSA63J-101X MG R 100Ø...
AV-32230 ! Symbol No. ! Symbol No. Part No. Part Name Description Local Part No. Part Name Description Local OTHERS RESISTOR CM46978-A01-H L.E.D.HOLDER R0233 NRSA63J-272X MG R 2.7kØ 1/16W S8701 QSW0707-001Z TACT SWITCH POWER R0234 NRSA63J-102X MG R 1kØ 1/16W S8702 QSW0707-001Z TACT SWITCH...
AV-32230 ! Symbol No. ! Symbol No. Part No. Part Name Description Local Part No. Part Name Description Local CAPACITOR DIODE C0090 QETN1HM-105Z E CAP. 1µF 50V M D0391-92 MTZJ9.1C-T2 ZENER DIODE C0091 QETN1HM-106Z E CAP. 10µF 50V M D0501-07 MTZJ9.1C-T2 ZENER DIODE C0092-93...
AV-32230 DIFFERENCE PARTS LIST BETWEEN AV-32230 , AV-32230 , AV-32230 AND AV-32230 The picture tubes used for the models AV-32230 , AV-32230 , AV-32230 and AV-32230 are difference. The electrical parts are also difference according to the PICTURE TUBE. In the DIFFERENCE PARTS LIST BETWEEN AV-32230 , AV-32230 , AV-32230 and AV-32230...
AV-32260 PRINTED WIRING BOARD PARTS LIST (AV-32260 MAIN PW BOARD ASS’Y (SGC-1022A-M2) ! Symbol No. ! Symbol No. Part No. Part Name Description Local Part No. Part Name Description Local RESISTOR RESISTOR R1001 NRSA63J-473X MG R 47kØ 1/16W R1512 QRE121J-681Y 680Ø...
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AV-32260 ! Symbol No. ! Symbol No. Part No. Part Name Description Local Part No. Part Name Description Local RESISTOR CAPACITOR R1821 NRSA63J-104X MG R 100kØ 1/16W C1233 NDC31HJ-560X C CAP. 56pF R1822 NRSA63J-124X MG R 120kØ 1/16W C1237 NCB31HK-103X C CAP.
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AV-32260 ! Symbol No. ! Symbol No. Part No. Part Name Description Local Part No. Part Name Description Local CAPACITOR DIODE C1812-13 NCB31HK-102X C CAP. 1000pF 50V K D1525-26 1SS81-T5 SI.DIODE C1816 NCB31HK-153X C CAP. 0.015µF 50V K D1527 1SR124-400A-T2 SI.DIODE C1853-54 QETN1CM-107Z...
FRONT CONTROL PW BOARD ASS’Y (SGC-8502A-M2) W1581 NRSA63J-0R0X MG R 0.0Ø 1/16W W1609 NRSA63J-0R0X MG R 0.0Ø 1/16W Parts list is the same as for AV-32230/AG. Refer to pages 43 – 44. W1628 NRSA63J-0R0X MG R 0.0Ø 1/16W W1636 NRSA63J-0R0X MG R 0.0Ø 1/16W...
AV-32260 PIP PW BOARD ASS’Y (SGC0P001A-M2) ! Symbol No. ! Symbol No. Part No. Part Name Description Local Part No. Part Name Description Local RESISTOR CAPACITOR R0001-02 NRSA63J-103X MG R 10kØ 1/16W C0326 NCB31EK-104X C CAP. 0.1µF 25V K R0003-04 NRSA63J-101X MG R 100Ø...
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AV-32260 ! Symbol No. ! Symbol No. Part No. Part Name Description Local Part No. Part Name Description Local RESISTOR RESISTOR R0216 NRSA63J-182X MG R 1.8kØ 1/16W R0572 NRSA63J-562X MG R 5.6kØ 1/16W R0217 NRSA63J-102X MG R 1kØ 1/16W R0574 NRSA63J-471X MG R 470Ø...
AV-32260 ! Symbol No. ! Symbol No. Part No. Part Name Description Local Part No. Part Name Description Local COIL OTHERS L0202 QQL244K-150Z COIL 15µH J0501 QNZ0454-001 PIN JACK L0211 QQL244K-4R7Z COIL 4.7µH J0502-03 QNN0348-001 PIN JACK L0242-43 QQL244K-4R7Z COIL 4.7µH W0060 NRSA63J-0R0X...
AV-32260 DIFFERENCE PARTS LIST BETWEEN AV-32260 , AV-32260 , AV-32260 AND AV-32260 The picture tubes used for the models AV-32260 , AV-32260 , AV-32260 and AV-32260 are difference. The electrical parts are also difference according to the PICTURE TUBE. In the DIFFERENCE PARTS LIST BETWEEN AV-32260 , AV-32260 , AV-32260 and AV-32260...
AV-32230 AV-32260 PACKING PACKING PARTS LIST ! Ref.No. Part No. Part Name Description Local CP30055-A02-A TOP COVER CP30056-004-A POLY BAG RM-C306-1A RC HAND UNIT (AV-32230) RM-C305-1A RC HAND UNIT (AV-32260) LCT0951-001B-A INST BOOK BT-51028-1Q REGIST CARD (AV-32230 , AV-32260 /AG & AH & AR BT-51020-1Q REGIST CARD (AV-32230...