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Yamaha Star XV250G 2015 Owner's Manual

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OWNER'S MANUAL
XV250G
1BE-28199-26

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Summary of Contents for Yamaha Star XV250G 2015

  • Page 1 Read this manual carefully before operating this vehicle. OWNER’S MANUAL XV250G 1BE-28199-26...
  • Page 2 EAU46091 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
  • Page 3 Welcome to the Yamaha world of motorcycling! As the owner of the XV250G, you are benefiting from Yamaha’s vast experience and newest technology regarding the de- sign and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
  • Page 4 Important manual information EAU10134 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
  • Page 5 Important manual information EAU10201 XV250G OWNER’S MANUAL ©2015 by Yamaha Motor Co., Ltd. 1st edition, June 2015 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.

  • Page 6: Table Of Contents

    Table of contents Location of important labels... 1-1 For your safety – pre-operation Valve clearance......7-15 checks ..........5-1 Tires ..........7-16 Safety information......2-1 Spoke wheels ....... 7-17 Operation and important riding Adjusting the clutch lever free Description ........3-1 points ..........6-1 play..........
  • Page 7 Table of contents Checking the wheel bearings ..7-29 Battery ...........7-29 Replacing the fuses.......7-31 Replacing the headlight bulb..7-32 Replacing the brake/tail light bulb ..........7-33 Replacing a turn signal light bulb ..........7-34 Supporting the motorcycle....7-34 Front wheel........7-35 Rear wheel........7-37 Troubleshooting ......7-38 Troubleshooting chart ....7-39 Motorcycle care and storage ..8-1 Matte color caution ......8-1 Care ..........8-1...

  • Page 8: Location Of Important Labels

    Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer.
  • Page 9 STATIONARY NOISE TEST INFORMATION TESTED 86 dB(A) 4000 r/min BEFORE YOU OPERATE THIS VEHICLE, READ SILENCING SYSTEM : YAMAHA THE OWNER’S MANUAL AND ALL LABELS. ALWAYS WEAR AN APPROVED MOTORCYCLE IDENTIFICATION : 3DM-14711 HELMET, eye protection, and protective clothing. 1TP-2118K-A1...

  • Page 10: Safety Information

    Safety information  Never operate a motorcycle with- pears to be very effective in reduc- EAU1028B out proper training or instruction. ing the chance of this type of Take a training course. Beginners accident. Be a Responsible Owner should receive training from a cer- Therefore: As the vehicle’s owner, you are re- tified instructor.
  • Page 11 Safety information  Many accidents involve inexperi- • Always signal before turning or Protective Apparel enced operators. In fact, many op- changing lanes. Make sure that The majority of fatalities from motorcy- erators who have been involved in other motorists can see you. cle accidents are the result of head in- ...
  • Page 12 Safety information  Do not run engine outdoors where Avoid Carbon Monoxide Poisoning When loading within this weight limit, All engine exhaust contains carbon engine exhaust can be drawn into keep the following in mind:  Cargo and accessory weight monoxide, a deadly gas.
  • Page 13 Yamaha accessories, which are avail- performed to your vehicle that change able only from a Yamaha dealer, have any of the vehicle’s design or operation should be kept to a minimum. been designed, tested, and approved characteristics can put you and others •...
  • Page 14 Safety information  Check that the fuel cock (if operator and may limit control ability, therefore, such accesso- equipped) is in the “OFF” position ries are not recommended. and that there are no fuel leaks.  Use caution when adding electri- ...

  • Page 15: Description

    Description EAU10411 Left view 1. Headlight (page 7-32) 9. Fuel cock (page 4-7) 2. Steering lock (page 4-8) 10.Shift pedal (page 4-4) 3. Fuel tank (page 4-5) 4. Battery (page 7-29) 5. Fuses (page 7-31) 6. Helmet holder (page 4-9) 7.

  • Page 16: Right View

    Description EAU10421 Right view 1. Brake/tail light (page 7-33) 9. Owner’s tool kit (page 7-2) 2. Rear turn signal light (page 7-34) 10.Shock absorber assembly spring preload adjusting ring (page 4-10) 3. Rider seat (page 4-9) 4. Fuel tank cap (page 4-5) 5.

  • Page 17: Controls And Instruments

    Description EAU10431 Controls and instruments 1. Clutch lever (page 4-3) 2. Left handlebar switches (page 4-2) 3. Speedometer unit (page 4-2) 4. Right handlebar switches (page 4-2) 5. Brake lever (page 4-4) 6. Throttle grip (page 7-15)

  • Page 18: Instrument And Control Functions

    Instrument and control functions EAU10452 EWA10073 EAU10982 Main switch Indicator lights WARNING Never turn the key to “OFF” while the vehicle is moving, otherwise the electrical systems will be switched off, which may result in loss of con- trol or an accident. 1.

  • Page 19: Speedometer Unit

    Instrument and control functions Right EAU11631 EAU1234H Speedometer unit Handlebar switches Left 1. Engine stop switch “ ” 2. Hazard switch “ ” 1. Speedometer 3. Start switch “ ” 2. Odometer 1. Pass switch “ ” 3. Tripmeter 2. Dimmer switch “ ”...

  • Page 20: Clutch Lever

    Instrument and control functions ter position. To cancel the turn signal The hazard lights are used in case of an EAU12822 Clutch lever lights, push the switch in after it has re- emergency or to warn other drivers turned to the center position. when your vehicle is stopped where it might be a traffic hazard.

  • Page 21: Shift Pedal

    Instrument and control functions EAU12872 EAU12892 EAU12944 Shift pedal Brake lever Brake pedal 1. Shift pedal 1. Brake lever 1. Brake pedal The shift pedal is located on the left The brake lever is located on the right The brake pedal is located on the right side of the motorcycle and is used in side of the handlebar.

  • Page 22: Fuel Tank Cap

    Instrument and control functions EAU13042 EAU13213 Fuel tank cap Fuel The fuel tank cap cannot be closed un- Make sure there is sufficient gasoline in less the key is in the lock. In addition, the tank. the key cannot be removed if the cap is EWA10882 WARNING not properly closed and locked.
  • Page 23 EWA15152 as well as to the exhaust system. WARNING Gasoline is poisonous and can cau- Your Yamaha engine has been de- se injury or death. Handle gasoline signed to use regular unleaded gaso- with care. Never siphon gasoline by line with a research octane number of mouth.

  • Page 24: Fuel Cock

    Instrument and control functions EAU13582 Fuel cock This model is equipped with a negative pressure fuel cock. The fuel cock sup- plies fuel from the tank to the carbure- tor while also filtering it. The fuel cock lever positions are ex- plained as follows and shown in the il- lustrations.

  • Page 25: Starter (Choke) Lever

    Instrument and control functions To unlock the steering EAU13591 EAU13732 Starter (choke) lever “ ” Steering lock 1. Open the steering lock cover and insert the key. 2. Push the key in and turn it 1/8 turn counterclockwise. The key will spring out when the lock is re- leased.

  • Page 26: Rider Seat

    Instrument and control functions EAU14221 EAU14283 Rider seat Helmet holder To remove the rider seat Remove the bolts, and then pull the rider seat off. 1. Projection 2. Seat holder 1. Helmet holder 2. Place the rider seat in the original 2.

  • Page 27: Adjusting The Shock Absorber Assemblies

    (a). To de- Yamaha’s ignition circuit cut-off crease the spring preload and thereby system has been designed to assist soften the suspension, turn the adjust-...

  • Page 28: Ignition Circuit Cut-Off System

    Instrument and control functions this system regularly and have a EAU15315 Ignition circuit cut-off system Yamaha dealer repair it if it does not The ignition circuit cut-off system function properly. (comprising the sidestand switch, clutch switch and neutral switch) has the following functions.
  • Page 29 Instrument and control functions WARNING With the engine turned off: 1. Move the sidestand down. If a malfunction is noted, have a Yamaha 2. Make sure that the engine stop switch is set to “ ”. dealer check the system before riding.

  • Page 30: For Your Safety - Pre-Operation Checks

    • If necessary, add recommended oil to specified level. 7-10 • Check vehicle for oil leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check lever free play. • Adjust if necessary. Front brake •...
  • Page 31 • Make sure that operation is smooth. • Check throttle grip free play. Throttle grip 7-15, 7-26 • If necessary, have Yamaha dealer adjust throttle grip free play and lubricate ca- ble and grip housing. • Make sure that operation is smooth. Control cables 7-25 •...
  • Page 32 For your safety – pre-operation checks ITEM CHECKS PAGE • Check fluid level. 7-29 Battery • Fill with distilled water if necessary.

  • Page 33: Operation And Important Riding Points

    NOTICE neutral position. The neutral indi- cator light should come on. If not, For maximum engine life, never ac- ask a Yamaha dealer to check the celerate hard when the engine is electrical circuit. cold! 4. Turn the starter (choke) on and completely close the throttle.

  • Page 34: Starting A Warm Engine

    Operation and important riding points EAU16641 EAU16673 ECA10261 Starting a warm engine Shifting NOTICE Follow the same procedure as for  Even with the transmission in starting a cold engine with the excep- the neutral position, do not tion that the starter (choke) is not re- coast for long periods of time quired when the engine is warm.

  • Page 35: Tips For Reducing Fuel Consumption

    Since the engine is brand new, do not soon as possible. immediately have a Yamaha dealer  Shift up swiftly, and avoid high en- put an excessive load on it for the first check the vehicle.

  • Page 36: Parking

    Operation and important riding points EAU17214 Parking When parking, stop the engine, and then remove the key from the main switch. EWA10312 WARNING  Since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them and be burned.

  • Page 37: Periodic Maintenance And Adjustment

    To avoid possible burns, let tivities incorrectly may increase brake components cool before your risk of injury or death during touching them. service or while using the vehicle. If you are not familiar with vehicle ser- vice, have a Yamaha dealer perform service.

  • Page 38: Owner's Tool Kit

    If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you.

  • Page 39: Periodic Maintenance Chart For The Emission Control System

     From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi).  Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and tech- nical skills.

  • Page 40: General Maintenance And Lubrication Chart

    Periodic maintenance and adjustment EAU1770M General maintenance and lubrication chart ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) √ √...
  • Page 41 Periodic maintenance and adjustment ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) • Check tread depth and for dam- age.
  • Page 42 Periodic maintenance and adjustment ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) Shift pedal pivot • Lubricate with lithium-soap- √...
  • Page 43 Periodic maintenance and adjustment EAU18662  The air filter needs more frequent service if you are riding in unusually wet or dusty areas.  Hydraulic brake service • Regularly check and, if necessary, correct the brake fluid level. • Every two years replace the internal components of the brake master cylinder and caliper, and change the brake fluid.

  • Page 44: Removing And Installing The Panel

    Periodic maintenance and adjustment EAU18752 EAU19546 Removing and installing the Checking the spark plugs panel The spark plugs are important engine components, which are easy to check. The panel shown needs to be removed Since heat and deposits will cause any to perform some of the maintenance spark plug to slowly erode, the spark jobs described in this chapter.
  • Page 45 If any spark plug shows a distinctly dif- ferent color, the engine could be oper- Spark plug gap: ating improperly. Do not attempt to 0.6–0.7 mm (0.024–0.028 in) diagnose such problems yourself. In- stead, have a Yamaha dealer check the vehicle.

  • Page 46: Engine Oil And Oil Filter Element

    Periodic maintenance and adjustment 3. Remove the engine oil filler cap, EAU19757 Engine oil and oil filter ele- the engine oil drain bolt and its ment gasket to drain the oil from the The engine oil level should be checked crankcase.
  • Page 47 Periodic maintenance and adjustment Tightening torque: Engine oil drain bolt: Skip steps 4–6 if the oil filter element is 34 Nm (3.4 m·kgf, 25 ft·lbf) not being replaced. 8. Refill with the specified amount of 4. Remove the oil filter element cover the recommended engine oil, and by removing the bolts.

  • Page 48: Cleaning The Air Filter Element

    Periodic maintenance and adjustment er quality than specified. In EAU3273A Cleaning the air filter element addition, do not use oils labeled The air filter element should be cleaned “ENERGY CONSERVING II” or or replaced at the intervals specified in higher. the periodic maintenance and lubrica- ...
  • Page 49 The air filter element should be wet but not dripping. Recommended oil: Yamaha foam air filter oil or other quality foam air filter oil 7. Pull the sponge material over the 1. Sponge material air filter element frame.

  • Page 50: Adjusting The Carburetor

    [ECA10482] to a Yamaha dealer, who has the nec- periodic maintenance and lubrication 9. Install the air filter case cover by essary professional knowledge and ex- chart.

  • Page 51: Checking The Throttle Grip Free Play

    The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart. 1. Throttle stop screw Engine idling speed: 1250–1350 r/min...

  • Page 52: Tires

    * Total weight of rider, passenger, car- or glass fragments in it, or if the side- go and accessories Operation of this vehicle with im- wall is cracked, have a Yamaha dealer proper tire pressure may cause se- replace the tire immediately. EWA10512...

  • Page 53: Spoke Wheels

    EAU21944 Spoke wheels WARNING used or have only been used occasion- EWA10611  Have a Yamaha dealer replace ally. Cracking of the tread and sidewall WARNING excessively worn tires. Besides rubber, sometimes accompanied by The wheels on this model are not...

  • Page 54: Adjusting The Clutch Lever Free Play

    Periodic maintenance and adjustment 3. To increase the clutch lever free EAU48375 Adjusting the clutch lever free play, turn the clutch lever free play play adjusting bolt in direction (a). To Measure the clutch lever free play as decrease the clutch lever free shown.

  • Page 55: Adjusting The Brake Lever Free Play

    3. Tighten the locknut. WARNING shown. EWA10631 WARNING It is advisable to have a Yamaha dealer make these adjustments.  After adjusting the brake lever free play, check the free play Brake pedal height and make sure that the brake is The top of the brake pedal should be working properly.
  • Page 56  If proper adjustment cannot be Periodically check the brake pedal free obtained as described, have a play and, if necessary, adjust it as fol- Yamaha dealer make this ad- 1. Locknut lows. justment. 2. Brake pedal height adjusting bolt ...

  • Page 57: Brake Light Switches

    (a). To make the the wear indicator groove. If a brake the wear limit line, have a Yamaha brake light come on later, turn the ad- pad has worn to the point that the wear dealer replace the brake shoes as a justing nut in direction (b).

  • Page 58: Checking The Brake Fluid Level

    If the brake  Use only the specified brake flu- fluid level goes down suddenly, have a id; otherwise, the rubber seals Yamaha dealer check the cause before may deteriorate, causing leak- further riding. age.  Refill with the same type of brake fluid.

  • Page 59: Changing The Brake Fluid

    Periodic maintenance and adjustment EAU22724 EAU22762 Changing the brake fluid Drive chain slack Have a Yamaha dealer change the The drive chain slack should be brake fluid at the intervals specified in checked before each ride and adjusted the periodic maintenance and lubrica- if necessary.
  • Page 60 Periodic maintenance and adjustment arm, and other parts. To prevent Tightening torques: this from occurring, keep the Drive chain puller locknut: drive chain slack within the 16 Nm (1.6 m·kgf, 12 ft·lbf) Axle nut: specified limits. [ECA17791] 105 Nm (10.5 m·kgf, 76 ft·lbf) 6.

  • Page 61: Cleaning And Lubricating The Drive Chain

    If a cable is wet areas. Service the drive chain as damaged or does not move smoothly, follows. have a Yamaha dealer check or re- place it. WARNING! Damage to the ECA10584 NOTICE outer housing of cables may result...

  • Page 62: Checking And Lubricating The Throttle Grip And Cable

    In pedals should be checked before each addition, the cable should be lubricat- ride, and the pedal pivots should be lu- ed by a Yamaha dealer at the intervals bricated if necessary. specified in the periodic maintenance Brake pedal chart.

  • Page 63: Checking And Lubricating The Brake And Clutch Levers

    EWA10732 Clutch lever WARNING If the sidestand does not move up and down smoothly, have a Yamaha dealer check or repair it. Otherwise, the sidestand could contact the ground and distract the operator, re- sulting in a possible loss of control.

  • Page 64: Lubricating The Swingarm Pivots

    The swingarm pivots must be lubricat- at the intervals specified in the periodic ed by a Yamaha dealer at the intervals maintenance and lubrication chart. specified in the periodic maintenance and lubrication chart.

  • Page 65: Checking The Steering

    If any free A poorly maintained battery will cor- smoothly, have a Yamaha dealer play can be felt, have a Yamaha rode and discharge quickly. The elec- check the wheel bearings. dealer check or repair the steer- trolyte level, battery lead connections ing.
  • Page 66 Periodic maintenance and adjustment burns. Avoid any contact with To check the electrolyte level 3. If the electrolyte is at or below the skin, eyes or clothing and al- 1. Place the vehicle on a level surfa- minimum level mark, add distilled ce and hold it in an upright posi- water to raise it to the maximum ways shield your eyes when...

  • Page 67: Replacing The Fuses

    Periodic maintenance and adjustment battery, be sure the key is tery, the frame could suffer EAU53042 Replacing the fuses turned to “OFF”, then discon- structural and external damag- nect the negative lead before [ECA10602] disconnecting the positive lead. [ECA16303] 2. If the battery will be stored for more than two months, check the specific gravity of the electrolyte at least once a month and fully...

  • Page 68: Replacing The Headlight Bulb

    4. If the fuse immediately blows oil, otherwise the transparency of 1. Screw again, have a Yamaha dealer the glass, the luminosity of the bulb, check the electrical system. and the bulb life will be adversely af- 2.

  • Page 69: Replacing The Brake/Tail Light Bulb

    [ECA10682] terclockwise. 5. Install the headlight bulb cover, and then connect the coupler. 6. Install the headlight unit by install- ing the screws. 7. Have a Yamaha dealer adjust the headlight beam if necessary. 7-33...

  • Page 70: Replacing A Turn Signal Light Bulb

    Periodic maintenance and adjustment EAU24215 EAU24351 Replacing a turn signal light Supporting the motorcycle bulb Since this model is not equipped with a centerstand, follow these precautions 1. Remove the turn signal light lens when removing the front and rear by removing the screws.

  • Page 71: Front Wheel

    Periodic maintenance and adjustment a jack either under each side of the EAU24361 Front wheel frame in front of the rear wheel or under each side of the swingarm. EAU56222 To remove the front wheel EWA10822 WARNING To avoid injury, securely support the vehicle so there is no danger of it 1.
  • Page 72 Periodic maintenance and adjustment 7. While applying the front brake, push down hard on the handle- bars several times to check if the front fork compresses and re- bounds smoothly. 8. Connect the speedometer cable. 1. Speedometer gear unit 1. Speedometer gear unit 2.

  • Page 73: Rear Wheel

    Periodic maintenance and adjustment 2. Loosen the axle nut and the brake 6. Push the wheel forward, and then EAU25081 Rear wheel torque rod nut at the brake shoe remove the drive chain from the plate. rear sprocket. EAU56620 3. Lift the rear wheel off the ground according to the procedure on The drive chain does not need to be page 7-34.

  • Page 74: Troubleshooting

    However, should your motorcycle Tightening torques: require any repair, take it to a Yamaha Drive chain puller locknut: dealer, whose skilled technicians have 16 Nm (1.6 m·kgf, 12 ft·lbf) the necessary tools, experience, and Axle nut: 105 Nm (10.5 m·kgf, 76 ft·lbf)

  • Page 75: Troubleshooting Chart

    Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the compression. 4. Compression The engine does not start. There is compression.

  • Page 76: Motorcycle Care And Storage

    Some models are equipped with matte colored finished parts. Be ble. Rust and corrosion can develop Cleaning sure to consult a Yamaha dealer for even if high-quality components are ECA10773 NOTICE used. A rusty exhaust pipe may go un-...
  • Page 77 Motorcycle care and storage off any detergent residue using shield. Test the product on a plenty of water, as it is harmful small hidden part of the wind- Salt sprayed on roads in the winter to plastic parts. shield to make sure that it does may remain well into spring.

  • Page 78: Storage

    EWA11132 poorly ventilated room or cover- WARNING ing it with a tarp, while it is still  Consult a Yamaha dealer for ad- Contaminants on the brakes or tires wet, will allow water and humid- can cause loss of control.
  • Page 79 Motorcycle care and storage 3. Drain the carburetor float cham- spark plug electrodes while °C (90 °F)]. For more information bers by loosening the drain bolts; turning the engine over. on storing the battery, see page this will prevent fuel deposits from 7-29.

  • Page 80: Specifications

    Specifications Dimensions: Compression ratio: Spark plug(s): 10.0 : 1 Overall length: Manufacturer/model: Starting system: 2190 mm (86.2 in) NGK/C6HSA Electric starter Overall width: Manufacturer/model: Lubrication system: 710 mm (28.0 in) DENSO/U20FS-U Wet sump Overall height: Spark plug gap: Engine oil: 1060 mm (41.7 in) 0.6–0.7 mm (0.024–0.028 in) Seat height:...
  • Page 81 Specifications Caster angle: Rear: Shock absorber: 32.00 ° 225 kPa (2.25 kgf/cm², 33 psi) Hydraulic damper Trail: Front wheel: Wheel travel: 120 mm (4.7 in) 100 mm (3.9 in) Wheel type: Front tire: Electrical system: Spoke wheel Type: Rim size: System voltage: With tube 18x1.60...
  • Page 82 Specifications Turn signal indicator light: 3.0 W × 1 Fuse(s): Main fuse: 20.0 A Signaling system fuse: 10.0 A...

  • Page 83: Consumer Information

    These identification numbers are needed when registering the vehicle with the authorities in your area and when ordering spare parts from a Yamaha dealer. VEHICLE IDENTIFICATION NUMBER: 1. Vehicle identification number 1. Engine serial number The vehicle identification number is The engine serial number is stamped stamped into the steering head pipe.

  • Page 84: Motorcycle Noise Regulation (For Australia)

    This information TROL SYSTEM PROHIBITED: will be needed when ordering spare Owners are warned that the law may parts from a Yamaha dealer. prohibit: a. The removal or rendering inopera- tive by any person other than for...

  • Page 85: Index

    Index Engine stop switch......... 4-3 Part locations.......... 3-1 Pass switch..........4-2 Air filter element, cleaning ....7-12 Front fork, checking ......7-28 Fuel ............4-5 Rider seat..........4-9 Battery ..........7-29 Fuel cock..........4-7 Brake and clutch levers, checking and Fuel consumption, tips for reducing ..
  • Page 86 Index Turn signal switch ........4-2 Valve clearance........7-15 Vehicle identification number ....10-1 Wheel bearings, checking.....7-29 Wheel (front)..........7-35 Wheel (rear)...........7-37 Wheels ..........7-17 11-2...
  • Page 88 PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2015.07-0.3×1 CR...

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